Product Catalog 2022: Irizar Heavy Industries Inc

IRIZAR HEAVY INDUSTRIES INC
Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: jirizar@jirizar.com Website: www.jirizar.com
PRODUCT CATALOG 2022
July 2017. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site in Georgia Power Plant Vogtle, USA
Westinghouse Nuclear Power Generator AP 1000 PWR
Revision: December 22, 2021
© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 ` 1|P a g e
Phone: 1 780 450 6695, Fax: 1 780 485 6677
PRODUCT RANGE
1. Conventional Welding Rotators: From 1 to 2,000 MT Irizar Heavy Industries Inc is proudly a Canadian
2. Anti-Drift (Anti-Creep) Turning Rolls: From 250 to 3,000 MT Company with headquarters in Edmonton, Canada.
3. Self Aligned Rotators: From 5 to 500 MT
4. Chain Welding Rotators: 5 & 20 MT INDUSTRIAL SEGMENT
5. Pipe Rotators: From 1 to 25 MT
6. Welding Positioners: From 0.3 to 100 MT Our products work among other industries: Oil &
7. Head & Tail Stock: From 1 to 100 MT Gas, Power Generation, Nuclear, Aerospace, Pipes
8. Welding Manipulators: From 2 x 2 m to 8 x 6 m (vertical x horizontal) and Pressure Vessels, Onshore & Offshore Wind
9. Girth Welders: AGW-1, AGW-1-C, AGW-2, LNG AGW-1 & Motorized Baskets Towers and Monopiles, Rail Tanks, Defense
10. Tank Lifting Jack with a load capacity of 12 MT and 25 MT. Applicable for lifting Industry, Mining, and Food Industry.
tanks to 3,000 MT on API 650 Field Erected Tanks, LNG API 620 Welded Tanks,
Grain Bins, and Smooth Wall Bolted Tanks.
DESIGN: Our products are Designed & Engineered in Canada and made in our factory in China. We are proud to own the World Largest Stock
of Welding Positioning Equipment and Tank Lifting Jacks. Our warehouse is located in Wetaskiwin, Alberta, Canada in a thirty acres lot; at
thirty-five minutes from Edmonton International Airport. Welcome to visit our Show Room.
STOCK & DELIVERY: We are proud to have the a multi-million-dollar inventory; around, 95% of the products on this brochure. It means over
3,000 units, and 25,000 spare parts. Our delivery in Canada is 3 to 5 days; in USA & US-Mexican border, one week; in Latino America approx. 4
weeks; World-Wide around 5 to 6 weeks.
EXPORTATION: Over sixty countries, among them: Angola, Argentina, Australia, Belgium, Bahamas, Bolivia, Brazil, Canada, Chad, Chile,
China, Colombia, Costa Rica, Cote D’ Ivoire, Denmark, Ecuador, Egypt, France, Germany, Greece, Guatemala, India, Indonesia, Ireland, Italy,
Japan, Jordan, Kazakhstan, Kuwait, Madagascar, Mali, Martinique & Guadeloupe, Mexico, Morocco, Netherlands, New Zealand, Nigeria,
Norway, Oman, Pakistan, Panama, Paraguay, Peru, Philippines, Poland, Romania, Russia Federation, Saudi Arabia, Singapore, Senegal, Servia,
South Africa, Spain, Tanzania, Taiwan (China), Thailand, Ukraine, United Arab Emirates, United Kingdom, Uruguay, USA and Venezuela.
OUR GOALS: 1. To Build State of the art High-Tech Products exceeding International-Standards. 2. To provide Top-Quality Products. 3. To
provide Safety Products. 4. To provide First-Class Service. 5. To offer the Most Competitive-Price. 6. To deliver within the Shortest-Time. 7. To
Build a Long-Term Business Relationship with our customers.
Our company produces finished products, but there is more to it. Passionate employees in every department that captivate what we stand for; to do
our best. Research & Development always raise the bar of our products, again and again; our design engineers only aim for the best. Sales &
Marketing: Our multinational team covers more than sixty countries all over the World. Technical Support: Our trust, know-how, integrity, as
well as, our fast and flexible service is always appreciated.
Page CONTENTS
3 Conventional Tank Turning Rolls WR Series
5 Anti-Drift Turning Rolls AD-WR Series
6 Self-Aligned Tank Turning Rolls SAR Series
9 Chain Welding Rotators & Custom Built
10 Fit-Up Rotators Growing Line
11 Pipe Rotators PR & PP Series
12 Welding Positioners WP Series
14 Welding Positioners CWP Series
15 Welding Positioners PL Series
15 Anti-Drift Welding Rotator Model WR 3000
Head & Tail Stock HT Series
15 3000 MT (6,600,000 #) load and rotation capacity
Turn-Tables TT Series
16 Welding Manipulators WM Series
18 Automatic Girth Welders AGW Series Notes: 1. The information contained on this brochure intends to be
21 FCAW Welding Oscillator Tractors accurate; however, the manufacturer reserves the right to make changes
22 SAW Welding Tractor & Magnetic Device in the design; 2. Limited Warranty; 3. Terms and Conditions of Sale
23 Tank Lifting Jacks
Product Catalog 2022

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Conventional Tank Turning Rolls, WR Series

Conventional Welding Rotators, also known as: Tank Rollers, Welding Rollers, Tank Rotators, Weld Rotators, Pipe
Rotators, Welding Rolls, Welding Rotators, Vessel Rollers, Tank Rolls and Turning Rolls
Irizar Model WR 1200
Load & Vessel Wheel Dimensions

Rotation (mm) L*W*H (mm)
Rotation Power Torque Diameter Weight
Model speed
Capacity (kW) (Nm) Range (MT)
(mm/min) Diam Width Power Roll Idler Roll
(MT) (mm)
WR 3 3 100-1000 2*0.25 1200 150-2500 200 112 1900*500*450 1350*300*450 0.35
WR 5 5 100-1000 2*0.37 2200 150-3200 250 140 2000*500*480 1600*380*480 0.80
WR 10 10 100-1000 2*0.55 4000 250-4800 300 170 2440*610*550 2320*450*550 1.00
WR 20 20 100-1000 2*1.10 9250 250-4800 350 180 3000*675*600 2500*500*600 1.50
WR 40 40 100-1000 2*1.50 14400 250-4800 400 200 3100*700*650 2610*700*650 2.30
WR 60 60 100-1000 2*2.20 23750 300-5200 450 220 3450*820*830 3000*820*830 2.40
WR 80 80 100-1000 2*3.00 26400 300-5200 500 240 4380*900*890 3400*700*890 2.90
WR 100 100 100-1000 2*3.00 36000 350-7800 500 260 4380*970*980 3800*760*980 4.80
WR 150 150 100-1000 2*4.00 48000 350-7800 500 260 4210*1000*980 3800*800*980 5.50
WR 250 250 100-1000 2*5.50 87000 550-9000 660 260 4900*1060*1100 4380*920*1100 10.00
WR 400 400 100-1000 2*5.50 92000 550-9000 700 300 5900*1140*1180 5500*920*1180 17.50
WR 600 600 100-1000 2*7.50 162000 550-9000 900 360 6900*1300*1600 6000*1200*1600 27.50
WR 800 800 100-1000 2*11.0 237000 550-9000 900 380 7100*1400*1600 6500*1260*1600 35
WR 1000 1000 100-1000 2*11.0 360000 1100-12000 1000 400 7500*1600*1700 7000*1320*1700 40
WR 1200 1200 100-1000 2*11.0 360000 1100-12000 1000 450 8500*1600*1800 7500*1320*1800 48
WR 1600 1600 100-1000 2*18.5 NA 1100-12000 1200 600 8500*2320*2800 11000*2028*2800 110
WR 2000 2000 100-1000 2*25.9 NA 1100-12000 1200 600 8500*2320*2800 11000*2028*2800 140
Standard Package: 1. One Power Roll, dual motor, with

3D: WR 3 - WR 400 3D: WR 600 - WR 1200 Photos/Video
Control Box and Remote Control Box, 2. One Idler Roll, 3.
Operation Manual with Electric Diagram, 4. One year
Features Warranty
1. Engineered in Canada; made in China Optional

2. Prototype static and dynamic tested at full capacity by a Canadian Testing Laboratory 1. Foot Pedal with 6 m cable. Forward/Stop/Reverse
3. Rotator’s wheels from Model WR 3 to WR 100 are of Cast Iron, covered with heavy 2. Wireless Remote Control: With 60 m reach and 128
duty-rubber HSA80, and two steel rings at the side. Rotator’s wheels of WR 150 and channels. Control: Forward/Stop/Reverse/Variable speed
larger are of Cast Steel ASTM 80-40 or equivalent; Then quenched and tempered at 43 ~ adjustment with a digital display in mm/min
45 HRC (Rockwell C). 3. Interface wiring for PLC control
4. Remote Control Box with 6 m cable: Forward/Stop/Reverse/Variable speed adjustment 4. Turning rolls mounted idler or motorized bogies with a
with a digital display in mm/min constant speed of 1.5 m/minute; or, variable speed 0.15 to
5. Center to center distance between wheels adjustable through bolts and nuts 1.5 m/minute
6. Angle between wheel’s center and vessel center must be 45° to 110°. Never use less than 5. Screw Device (manual or motorized) for adjust center to
45° since produce un-safe conditions. To increase traction, use angles from 90° to 110° center wheel distance. Available for models up to WR 150
7. Increase power rotation capacity up to 50% more by adding extra idler; table sheet next 6. Anti-Drift Turning Rolls: Minimize the screw effect
page. Valid only when: a) Vessel has no eccentricity loads, b) Each rotator takes one- (longitudinal displacement) while the vessel rotates. Axial
third of the vessel weight vessel accuracy of ± 3.0 mm; Available in rollers from
100 to 3000 MT.
Quality 7. Rotator with a brake on motors. Required for vessels with
large eccentricity -large GC offset from the tank rotation
1. Canadian Standard Association CSA or QPS label SPE 1000-99: On main control box. center line-.
Ask when ordering. 8. Rotator’s wheel covered with polyurethane HSA95. Ideal
2. CE Mark Certificate of Conformity No 181108/JIR/05; issue by Consultants Europe BV for construction of stainless-steel tanks. Available on
in The Netherlands rotators up to WR 150.
3. Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent 9. Rotators for shot blasting and painting with an explosion-
4. Others: Open gears made of Q235 steel or equivalent; Shafts made of ANSI-1045 or proof on motors and main control box
equivalent; Motors and control box with IP 54 protection against dust and heavy rain; 10. Synchronized Device: Synchronize rotation speed of two
Frequency driver made by TECO Westinghouse; Shot blasted ISO 8501-SA2.5 power rotators

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Vessel Max Load & Rotation Capacity (MT)

Dimeter
Model
Range
(mm) 1 Power + 1 Idler 1 Power + 2 Idlers
WR 3 150-2500 3 4.5
WR 5 150-3200 5 7.5
WR 10 250-4800 10 15
WR 20 250-4800 20 30
WR 40 250-4800 40 60
WR 60 300-5200 60 90
WR 80 300-5200 80 120
WR 100 350-7800 100 150
WR 150 350-7800 150 225
WR 250 350-9000 250 375
WR 400 350-7500 400 600
WR 600 550-9000 600 900
WR 800 550-9000 800 1200
WR 1000 1100-12000 1000 1500
WR 1200 1100-12000 1200 1800
WR 1600 1100-12000 1600 2400
WR 2000 1100-12000 2000 3000 Irizar Welding Rotator Model WR 1200
Engineered in Canada. Load & Rotation Capacity: 1,200 MT
At Work in the USA, Spain & China
(*) Valid only if vessel has no eccentric load
Irizar Model WR 1200

Irizar Power Welding Rotator Model WR 1200 1200 MT Load and Rotation Capacity
Engineered in Canada. Load Capacity: 600 MT, Rotation Capacity: 1200 MT
Tested at C-FER, Canadian Laboratory in Edmonton, AB
March 2013. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site in Haiyang, Shandong, China
January 2017. Irizar Welding Rotator Model WR 1200 Westinghouse Nuclear Power Generator AP 1000 PWR
At Nuclear Construction Site in VC Summer, South Carolina USA
Westinghouse Nuclear Power Generator AP 1000 PWR March 2014. Irizar Welding Rotator Model WR 1200
At Nuclear Construction Site CNNC in Sanmen, Tazhou Zhejang, China
The world’s first AP1000 third-generation nuclear unit

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Anti-Drift Turning Rolls, AD-WR Series
Anti-Drift Turning Rolls: Also known as Anti-Creep Rotators.
Minimize the screw effect (longitudinal displacement) while the

vessel is rotating. Axial vessel accuracy of ± 3.0 mm. Anti-Drift
Video
Welding Rotators from 100 to 3000 MT
Standard Package
1. One Power Roll with Control Box and Remote-Control Box

2. One Idler Roll with up/down servo motor on both wheels
3. PLC & Sensor Automatic Anti-Drift Controlled
4. Operation Manual with Electrical Diagram
3000 MT, Irizar Anti-Drift Welding Rotator Model AD-WR 3000
5. One year Warranty
3000 MT (6,600,000 #) Load and Rotation capacity
Load & Vessel Wheel

Rotation (mm)
Rotation Power Diameter Dimensions Weight
Model speed
Capacity (kW) Range L*H*W1*W2 (mm) (MT)
(mm/min) Diameter Width
(MT) (mm)
AD-WR 100 100 100-1000 2*3.0 1000-8000 500 260 5300*1070*1000*600 6.24
AD-WR 150 150 100-1000 2*4.0 1000-8000 500 260 5700*1140*1050*650 7.15
AD-WR 250 250 100-1000 2*5.5 1000-9000 660 260 5700*1250*1140*700 13.00
AD-WR 400 400 100-1000 2*5.5 1200-9000 700 300 6600*1450*1320*830 22.75
AD-WR 600 600 100-1000 2*7.5 1500-9000 900 360 7200*1845*1650*1000 35.75
AD-WR 800 800 100-1000 2*11.0 2000-9000 900 380 7900*1845*2000*1300 45.50
AD-WR 1000 1000 100-1000 2*11.0 2000-9000 1000 400 7900*1860*2100*1500 52.00
AD-WR 1200 1200 100-1000 2*11.0 2000-9000 1000 450 7900*1860*2150*1600 62.40
AD-WR 1600 1600 100-1000 2*20.00 2000-9000 1200 600 7900*1860*2400*1800 143.00
AD-WR 2000 2000 100-1000 2*24.0 2000-9000 1200 600 8500*1960*2560*1900 182.00
AD-WR 3000 3000 100-1000 2*24 + 30 2000-4000 1500 800 10000*2695*3210*2440 300.00
500 MT, Irizar Model WR 500 with Anti-Drift 3000 MT, Irizar Anti-Drift Welding Rotator Model AD-WR 3000
1600 MT, Irizar Model Anti-Drift Power WR 1600

1600 MT, Irizar Model Anti-Drift Idler IR 1600

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Self-Aligned Tank Turning Rolls, SAR Series

Self Aligned Rotators also known as: Self Aligning (Adjusted, Alignment, Adjustment) Rollers
Load & Vessel Wheel Dimensions

Rotation (mm) L*W*H (mm)
Rotation Power Torque Diameter Weight
Model speed
Capacity (kW) (Nm) Range (MT)
(mm/min) Diameter Width Power Roll Idler Roll
(MT) (mm)
SAR 5 5 100-1000 0.75 3188 250 140 1620*690*700 1380*380*700 0.85
SAR 10 10 100-1000 1.10 7652 300 170 1880*780*820 1454*390*820 1.20
SAR 20 20 100-1000 1.50 13093 350 180 2150*960*850 1700*480*850 2.00
SAR 40 40 100-1000 3.00 20405 400 200 2600*1000*1100 2200*500*1100 3.00
SAR 60 60 100-1000 4.00 30608 Chart 450 220 3000*1100*1150 2500*540*1150 4.00
SAR 80 80 100-1000 4.00 34009 Next Page 500 240 3200*1200*1200 2700*620*1200 4.50
SAR 100 100 100-1000 5.50 46800 500 260 3500*1200*1400 3000*750*1400 5.50
SAR 150 150 100-1000 3.0*2 51900 500 220 3500*1200*1400 3000*750*1400 6.00
SAR 250 250 100-1000 5.5*2 93600 660 260 5010*1200*1600 3800*790*1600 12.00
SAR 500 500 100-1000 7.5*2 124000 800 300 5800*1400*2000 5000*1000*2000 28.00
3D: SAR 5 - SAR 100 3D: SAR 150 - SAR 500 Photos/Video
Standard Package: 1. One Power Roll, dual motor, with

Features
Control Box and Remote Control Box, 2. One idler roll,
1. Designed and engineered in Canada; made in China. 3. Operation Manual with Electric Diagram, 4. One year
2. Prototype static and dynamic tested at full capacity by a Canadian Testing Warranty
Laboratory.
3. Rollers align itself with the vessel diameter. Enable weight distribution in four Work Pieces with Eccentric Loads ≥ 25 inches of GC.
idler wheels on idler roll and four motorized wheels on the powered rotator. Select the Rotator Model: Rotation Capacity (MT) ≥ 5 x
4. Rotators wheels from SAR 5 up to SAR 100 are of Cast Iron, covered with heavy Vessel Weight (MT) x GC (inches) / Vessel Radius
duty-rubber HSA80, and two steel rings at the side. Rotator’s wheels from SAR (inches). In addition, Brake’s motor may be required if:
150 up to SAR 150 are of Cast Steel ASTM 80-40 or equivalent; then quenched Vessel Radius (inches) x 0.7 ≥ GC (inches)
and tempered at 43 ~ 45 HRC (Rockwell C)
5. Remote Control Box with 6 m cable: Forward/Stop/Reverse/Variable speed Optional
adjustment with a digital display in mm/min.
1. Foot Pedal with 6.0 m cable. Forward/Stop/Reverse
6. Increase power rotation capacity up to 50% more by adding extra idler; table
2. Wireless Remote Control: With 60 m reach and 128
sheet next page. Valid only when: a) Vessel has no eccentricity loads, b) Each
channels. Control: Forward/Stop/Reverse/Variable
rotator takes one- third of the vessel weight.
speed adjustment with a digital display in mm/min
3. Interface wiring for PLC control
Quality
4. Turning rolls mounted over idler or motorized bogie
with a constant speed of 1.5 m/min; or, variable
1. Engineered in Canada; made in China
speed from 0.15 to 1.5 m/minute
2. Canadian Standard Association CSA or QPS label SPE 1000-99: On main control
5. Rotator with a brake on motor. Required for vessels
box. Ask when ordering.
with large eccentricity -large GC offset from the
3. CE Mark Certificate of Conformity No 181108/JIR/05; issue by Consultants
tank rotation center line-
Europe BV in The Netherlands
6. Rotator’s wheels covered with polyurethane
4. Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent
HSA95. Ideal for construction of stainless-steel
5. Open gears made of Q235 steel or equivalent
tanks. Available for rollers up to SAR 150.
6. Shafts made of ANSI-1045 or equivalent
7. Synchronized Device: Synchronize rotation speed
7. Motors and control box with IP 54 protection against dust and heavy rain
of two power rotators
8. Frequency driver made by TECO Westinghouse
9. Shot blasted ISO 8501-SA2.5

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Vessel sits on Four Wheels

within the Roller’s Self Adjusted Zone
Table # 1 (Maximum Load Capacity)
Vessel Max Load and Rotation Capacity (MT)
Diameter
Model
Range
SAR 5 770-2300 5 7.5
SAR 10 920-2800 10 15
SAR 20 1170-3500 20 30
SAR 40 1400-5200 40 60
SAR 60 1550-4800 60 90
SAR 80 1730-5000 80 120
SAR 100 2010-5500 100 150
SAR 150 2810-6000 150 225
SAR 250 2810-8000 250 375 (*) Valid only if vessel has no eccentric load
SAR 500 3110-8000 500 750
Vessel sits only on Bottom Wheels

Table # 2 (Reduced Load Capacity)
Vessel
Max Load and Rotation Capacity (MT)
Diameter
Model
Range
SAR 5 250-760 3.75 5.62
SAR 10 320-910 7.50 11.25
SAR 20 500-1160 15.00 22.50
SAR 40 900-1390 30.00 45.00
SAR 60 750-1540 45.00 67.50
SAR 80 850-1720 60.00 90.00
SAR 100 1000-2000 75.00 112.50
SAR 150 1100-2800 112.50 168.75 (*) Valid only if vessel has no eccentric load
SAR 250 1800-2800 187.50 281.25
SAR 500 1800-3100 375.00 562.50
Advantage Disadvantage
1. Conventional Welding Rotators have the Self Aligned Welding Rotators have a reduced load
same Load and Rotation Capacity on all its capacity when the vessel sits only on bottom wheels
vessel diameter range. (Table # 2)
2. Self Aligned Welding Rotators: Adjust itself Conventional Welding Rotators: Manually.
to vessel diameters within the Roller’s Self adjustment is required every time the vessel change
Adjusted Zone (Table # 1); therefore, eliminate on diameter. Downtime occurs while making
downtime. SAR rollers also provide a better adjustment between center-center wheel through
weight distribution because of its eight wheels. bots and nuts. Re-torque is required.
500 MT Irizar Model SAR 500 at work in Saudi Arabia

500 MT, Irizar Model SAR 500

Exceeding International Standards since 1999 7|P a g e
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Welding Rotator Model SAR 100

500 MT, Irizar Model SAR 500 at work in UAE Engineered in Canada
3D Model Double Wheel SAR 40
This is a custom-built roller with sixteen wheels;

eight of them motorized
Application
1. When extra wheels are required to avoid

workpiece deformation; while sitting on wheels.
2. When additional friction is required to avoid spin
3. For Wind Turbine Blade construction; and, other
industrial applications Double Wheel Self Aligned Welding Rotor Model SAR 40
Self
Self Aligned Welding Rolls Model SAR 100 Aligned Welding Rolls Model SAR 150
Self Aligned Welding Rolls Model SAR 80
Welding Rotator’s wheels tested on Irizar UTM

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Chain Welding Rotator, CWR Series

Application: Chain-Rotators are used for the construction of light gauge
vessels made of stainless steel and aluminum, very common in the brewing,
dairy, cosmetic and pharmaceutic industries. Belt-Rotators are also used for the
construction of fiberglass tanks.
Design: The heavy-duty rubber on the Chain-Rotators are designed to prevent

the vessel from surface indentations produced by the conventional rollers.
Chain-Rotators Model CWR-20 have idler bogies on the frame bottom. They
allow easy tank length adjustment and mobility.
Video
Load & Wheel Dimensions

Speed Power Vessel Diameter (mm) L*W*H (mm) Weight
Model Rotation
(mm/min) (kW) (mm) (MT)
Capacity (MT) Diameter Width Power Roll Idler Roll
CWR-5 5 150 -1500 2 @ 0.37 500 – 2,500 320 150 2800 *600*500 2500*500*500 1.50
CWR-20 20 100-1000 2 @ 1.50 2,000 – 5,000 420 240 4,200*1000*660 3700*1000*660 3.50
Standard Package
Optional
Features
1. One Power Roll with Control Box and Remote-
1. For Fit Up we can supply additional two idler
1. CWR-5: Fix Base Control Box with 6 m cable.
rotators. Therefore, the first shell sits on one power
2. CWR-20: Idler Bogies on Forward/Stop/Reverse/Variable speed
and one idler; the second shell sits on two extra idlers.
power and idler rotator. Center adjustment with a digital display in mm/min
2. Wireless Remote Control: With 60 m reach and 128
to center distance between 2. One Idler Roll
channels. Control: Forward/Stop/Reverse/Variable
wheels: 2,250 mm 3. Operation Manual
speed adjustment with a digital display in mm/min
3. Motors and Control Box IP54 4. Electric Diagram
3. Foot Pedal with 6.0 m cable. Forward/Stop/Reverse
Custom Built Rotator

Anti-Drift Turning Rolls
Bed Rollers
Concrete Drum Welding Positioner
Cone Rotators
Beam Rotator Dodecagon Power Pole Rotator
Fit Up Rolls
1B
I Beam Rotators
Large Diameter Rotators
Lifting Scissor Rollers
Pipe Rotator PR-1
2B
Power Pole Rotators

3B
Rotators with Bogies

Rotators with Screw Device Adjustment
Shot Blasting & Painting Rotators
Turbine Rotator
Welding Rotator Model WR 100 with Bogies
At work in Calgary, AB, Canada Concrete Drum Positioner
Certificates
CE Mark
WR 1200 Certificate
Chain Welding Rotator Model CWR-5

Bed Rollers

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Fit-Up Rollers Application:
Application: Construction of Wind Towers Construction of Monopiles -Offshore Wind Towers

Tower Specifications: Tower Specifications:
• Tower weight: Up to 250 MT • Tower weight: Up to 1,750 MT

• Diameter range: From 3 to 6 m • Diameter range: From 6 to 12 m
• Section length: Up to 40 m • Section length: Up to 120 m
Monopile taken from Offshore Magazine

Elements: Welding Rotator Model WR 250 (One Power +
One Idler) and Two Fit-Up Rotators Model WR 250
One Power Rotator Elements: Welding Rotator Model WR 1200 (Two Power
Rotators + Two Idler Rotators + Two Fit-Up Rotators)
• Max Rotation Capacity: 250 MT
• Max Load Capacity: 125 MT Two Power Rotators
• Diameter Range: From 3 to 6 m
• Rotation speed: From 100 up to 1000 mm/minute • Max Rotation Capacity: 1200 MT @ 2 units = 2,400 MT
(wireless) • Max Load Capacity: 600 MT @ 2 units = 1,200 MT
• Bogie speed: From 1 to 10 m/minute (wireless controlled) • Diameter Range: From 6 to 12 m
• Speed wireless control (forward/stop/reverse) for both • Hydraulic lifting cylinder: 600 MT
rotation and bogie. Features: Variable speed adjustment; • Rotation speed: From 0.4 up to 4 m/minute
reach up to 65 m and digital display in m/minute • Bogie speed: From 1 to 10 m/minute
• Speed wireless control (forward/stop/reverse) for both
rotation and bogie. Features: Variable speed adjustment;
One Idler Rotator reach up to 65 m and digital display in m/minute
• Max Load Capacity: 125 MT Two Idler Rotators

• Rotation speed: NA (No apply) • Max Load Capacity: 600 MT @ 2 units = 1,200 MT
• Bogie speed: Idler • Diameter Range: From 2 to 12 m
• Hydraulic lifting cylinder: 600 MT
• Rotation speed: NA (No apply)
Two Fit-Up Rotators • Bogie speed: From 1 to 10 m/minute
• Speed wireless control: Same as above
• Max Load Capacity: 125 MT
• Hydraulic fit up cylinders: Included Two Fit-Up Rotators
• Cylinder stoke: 100 mm (wireless controlled)
• Rotation speed: NA (No apply) • Max Load Capacity: 600 MT @ 2 units = 1,200 MT
• Bogie speed: From 1 to 10 m/minute • Diameter Range: From 2 to 12 m
• Hydraulic lifting cylinder of 300 MT @ 2 units = 600 MT
• Hydraulic fit up cylinder of 200 MT @ 2 units = 400 MT
• Rotation speed: NA (No apply)
• Bogie speed: From 1 to 10 m/minute

Exceeding International Standards since 1999 10 | P a g e
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Pipe Rotator
Pipe Rotator Model PR-1 Control box: Forward, Stop, Reverse, &
Load and Rotation Capacity: 1 MT Analog speed control
Pipe diameter: From 20 up to 1,000 mm Wheel diameter: 200 mm
Linear speed: From 80-2,400 mm/minute Wheel width: 50 mm
Input power: 110 V, 50/60 Hz, 1 P Foot control: Included
Power: 0.18 kW, DC motor Power (L*W*H): 300*250*370 mm
Torque: 1000 Nm Video Idler (L*W*H): 500*200*370 mm
Weight: 65 kilos
Pipe Rotator Model PR 5

Load and Rotation Capacity: 5 MT
Control box: Forward, Stop, Reverse, &
Pipe diameter: From 50 up to 600 mm
Digital speed control
Linear speed: From 100 - 1,000 mm/minute
Wheel diameter: 200 mm
Screw device: Adjust distance between wheels
Wheel width: 50 mm
Input power: 240 V, 60 Hz, 3 P
Dim: (L*W*H): 1500*1200*550 mm
Power: 0.75 kW
Weight: 820 kilos
Video
Pipe Positioner PP Model. Application: For welding pipes with elbows, Tee pieces or other offset loads. Tilt angle of ± 45º, and an
assisting pressure column for pipe clamping without chuck. Technical Information: a) Manual adjustment for modifying center to
center wheel distance, b) Dimensions and weight subject to change without notice.
Load & Column

Rotation Pipe Dimensions
Rotation Tilt Power Weight
Model Speed Diameter Assisting Lifting Speed L*W*H
Capacity Angle (kW) (MT)
(mm/min) (mm) Pressure (kg) (mm/min) (mm)
(MT)
PP-1 1 70-1700 ± 45º 50-426 ≤ 450 300 1200*800*1800 0.75 1.00
PP-2 2 70-1700 ± 45º 50-630 ≤ 450 300 1200*800*1800 1.10 1.40
PP-3 3 70-1700 ± 45º 50-800 ≤ 450 300 1300*800*1800 1.10 1.50
Photos Video
Standard Package: 1. Power Roll

with Remote Control Box with 6 m
cable. Forward / Stop / Reverse /
Variable speed adjustment with a
digital display in mm/minute, 2.
Operation Manual, 3. Electric
Diagram, 4. One year Warranty
Optional: a) Foot Pedal. Control:

Forward/Stop/Reverse, b) Idler
support with adjustable height
mounted over manual bogies, c)
Wireless Remote Control: Up to 60
m reach. Control: Forward /
Stop/Reverse / Variable speed
adjustment digital display in
mm/min

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Welding Positioners, WP Series
AH-WP Series, Adjustable height 88,000 # @ 47.25” GC, Irizar Model CWP 40
WP Series, Fixed height Irizar Model WP 5
Table
Max Gravity Center
Power Torque
Max Eccentricity
Max Work Piece

Dia. @ 90° Tilt
(kW) (Nm)
Tilt Angle (°)

Speed (RPM)
rotation ç (mm)
Load Dimensions
Weight
(mm)
(mm)
(mm)
Diameter
Model Cap L*W*H
Surface
(mm)
Rotation
Rotation
Rotation
(MT)
(MT) (mm)
Tilt
Tilt
Tilt
WP 0.3 0.30 0.37 N/A 200 150 0.10~1.0 N/A 150 600 800 1286 N/A 0-90° 930*660*720 0.3
WP 0.6 0.60 0.75 0.75 200 150 0.10~1.0 1.09 210 1000 1500 2600 2676 0-90° 1200*900*850 0.7
WP 1 1 1.10 1.50 250 200 0.05~0.5 0.80 240 1200 2000 8345 7257 0-120° 1400*1200*1200 1.0
WP 3 3 1.50 2.20 300 200 0.05~0.5 0.23 250 1400 2100 8519 37617 0-120° 2100*1500*1350 2.5
WP 5 5 2.20 3.00 300 200 0.05~0.5 0.16 280 1500 2500 14913 71119 0-120° 2200*1500*1450 3.7
WP 10 10 3.00 5.50 400 200 0.05~0.2 0.24 280 2000 3200 71720 91029 0-120° 2700*2000*1850 5.8
WP 20 20 4.00 7.50 450 200 0.05~0.5 0.10 290 2300 3200 90000 315000 0-135° 3300*2230*2000 11
WP 30 30 7.50 11.0 500 200 0.05~0.5 0.10 290 3000 3400 120000 420000 0-135° 3675*3000*2750 18
WP 40 40 11.0 11.0 500 200 0.05~0.5 0.10 300 3500 3400 142000 500000 0-135° 4000*3000*3300 22
WP 50 50 11.0 15.0 500 200 0.05~0.5 0.10 300 3500 4200 163000 550000 0-135° 4525*3500*4100 27
3D: WP 0.6 - WP 1 3D: WP 3 - WP 10 Photos Video

Standard Package: 1. Welding Positioner with Control Box
Features and Remote Control Box, 2. Operation Manual with Electric
1. Designed and engineered in Canada; made in China
2. Main Control Box controls tilt rotation (*): Forward/Stop/Reverse Optional
3. Remote Control Box with 6 m cable. Control: Forward/Stop/Reverse
/Variable speed adjustment on table rotation with a digital display in 1. Foot Pedal with 6.0 cable. Forward/Stop/Reverse
mm/min 2. Variable speed on tilt
4. Tilt with electric brake 3. Wireless remote control: With 60 m reach and 128
5. “T” shaped channels on the table surface channels. Control table rotation: Forward/Stop/Reverse/
6. Octagonal Table on WP 30 and larger. Octagon size has an inscribed Variable speed adjustment with digital display.
circumference of 2.3 m Ø. 4. Interface wiring for PLC control
7. Quality: 1. Gearbox’s shells are made of cast iron ASTM-A48-A48M or 5. Table extension arms to reach larger work pieces.
equivalent; 2. Open gears made of Q235 steel or equivalent; 3. Shafts Available on WP 30 and larger.
made of ANSI 1045 or equivalent; 4. Motors and control box with IP 54 6. Synchronized Device: Synchronize rotation speed of
protection against dust and heavy rain; 5. Frequency driver made by two WP of same model. Increase capacity 100% when
TECO Westinghouse; both positioners have tables at 90° (vertical position)
8. Shot blasted: Ensure the paint holds longer 7. CE mark
9. WP 20 and larger adopt for safety double motor and double gear on tilt
Max Notes:
Work Piece Gravity Center (mm)* VS Load Capacity (kg or MT) **
Model Eccentricity (*) The
(mm) 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 (mm) maximum
WP 0.3 Kgs 300 240 200 171 150 133 120 100 150 gravity center
WP 0.6 Kgs 600 480 400 342 300 266 240 200 150
measured from
WP 1 Kgs 1000 833 714 625 555 500 416 357 312 277 200
WP 3 Kgs 3000 2571 2250 2000 1800 1500 1285 1125 1000 200 the table surface
WP 5 Kgs 5000 4285 3750 3333 3000 2500 2142 1870 1666 200
WP 10 MT 10 8.8 8 6.6 5.7 5 4.4 4 3.3 2.8 2.5 2.2 200 (**) The
WP 20 MT 20 17.1 15 13.3 12 10 8.5 7.5 6.6 200 maximum load
WP 30 MT 30 25.7 22.5 20 18 15 12.8 11.2 10 200 capacity when
WP 40 MT 40 35 31.1 28 23.3 20 17.5 15.5 200 the positioner’s
WP 50 MT 50 44.4 40 33.3 28.5 25 22.2 200 table is at 90° tilt

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Notes
1. Custom-built Welding Positioners available

2. Rental: Available in Canada only
3. Concrete Drum Positioner
4. The information contained in this brochure intends to be accurate;
however, the manufacturer reserves the right to make changes in
design.
1 MT (2,200 #) @ 250 mm GC, Irizar Model WP 1
0.6 MT (1,320 #) @ 200 mm GC, Irizar Model WP 0.6 5 MT (11,000 #) @ 300 mm GC, Irizar Model WP 5

Shipped to Topeka, Kansas USA & Tatsumo, Japan
At Work in Edmonton, AB, Canada
40 MT @ 1,200 mm GC, Irizar Model CWP 40 88,000 # @ 47.25” GC, Irizar Model CWP 40
At work Portland, Oregon, USA At work Portland, Oregon, USA

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Welding Positioners, CWP Series
60 MT @ 1,800 mm GC, Irizar Model CWP 60 132,000 # @ 70.86” GC, Irizar Model CWP 60 60 MT @ 1,800 mm GC, Irizar Model CWP 60
Table
Power Torque
Max Gravity Center
Max Work Piece

Max Eccentricity
(kW) (N-m)
Dia. @ 90° Tilt

Speed (RPM)
Tilt Angle (°)

Table Surface to
rotation ç (mm)
Load Dimensions
(mm)
Weight
(mm)
(mm)
Model Cap L*W*H

(MT)
(MT) (mm)
Rotation
Rotation
Rotation
Tilt
Tilt
Tilt
CWP 30 30 11 2*5.5 1200 400 200 4000 120000 420000 0-90° 6370*2800*2300 33
CWP 40 40 11 2*7.5 1200 400 200 4000 142000 500000 0-90° 6370*2800*2300 34
CWP 50 50 15 2*7.5 1200 400 350 4000 163000 550000 0-90° 6370*2800*2300 35
0.02 ~ 0.2
0.01 ~ 0.1
CWP 60 60 18.50 2*11 1800 300 400 5500 195000 670000 0-90° 8100*4000*3100 65
CWP 70 70 22 2*11 1800 300 450 5500 250000 950000 0-90° 8100*4000*3100 67
CWP 80 80 22 2*15 1800 300 500 5500 335000 1460000 0-90° 8100*4000*3100 68
CWP 90 90 2*15 2*18.5 2000 300 500 6000 425000 1700000 0-90° 9300*4300*3500 72
CWP 100 100 2*15 2*18.5 2000 300 550 6000 470000 1900000 0-90° 9300*4300*3500 75
Features Photos/Video

2. Control Box with emergency stop 6. Shafts made of ANSI-1045 or equivalent
3. Remote Control Box with 12 m cable. Forward/Stop/Reverse/Variable 7. Motors and control box with IP 54 protection against
speed adjustment on table rotation and tilt. Digital display in RPM dust and heavy rain
4. Rotation variable speed from 0.02 to 0.20 RPM 8. Frequency driver made by TECO Westinghouse
5. Tilt variable speed from 0.01 to 0.10 RPM 9. Shot blasted ISO 8501-SA2.5
6. Self-lock worm gearboxes with electric brake. 10. Safety tilt device composed of a gas cylinder support
7. Octagon table within an inscribed circumference from 2.20 up to 3.00 m Ø. on gear to prevent table tilt in case a gearbox brake
8. Include “T” shaped channels at 45° on the table surface
Standard Package: 1. Welding Positioner with Control Box and
Quality Remote-Control Box, 2. Operation Manual with Electric
1. Engineered in Canada; made in China
2. Canadian Standard Association CSA or QPS label SPE 1000-99: On main control Optional: 1. Table extension arms to reach larger work pieces.
box. Ask when ordering. Arm’s length: work piece OD + 0.70 m, 2. Tilt angle from 0° to
3. CE Mark Certificate of Conformity No 181108/JIR/05; issue by Consultants 135° forward
Europe BV in The Netherlands
4. Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent
5. Open gears made of Q235 steel or equivalent
Max
Work Piece Gravity Center (mm)* VS. Load Capacity (MT)**
Model Eccentricity
Notes:
(mm) 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 (mm)
CWP 30 MT 30.0 25.7 22.5 20,0 18.0 16.3 15.0 13.8 12.8 12.0 400 (*) Maximum gravity center measured from the
CWP 40 MT 40.0 34.2 30.0 26.6 24.0 21.8 20.0 18.4 17.1 16.0 400
table surface
CWP 50 MT 50.0 42.8 37.5 33.3 30.0 27.2 25.0 23.0 21.4 20.0 400
CWP 60 MT 60.0 54.0 49.0 45.0 41.5 38.5 36.0 300
CWP 70 MT 70.0 63.0 57.2 52.5 48.4 45.0 42.0 300 (**) Maximum load capacity when the
CWP 80 MT 80.0 72.0 65.4 60.0 55.3 51.4 48.0 300 positioner’s table is at 90 tilt
CWP 90 MT 90.0 81.8 75.0 69.2 64.2 60.0 300
CWP 100 MT 100.0 91.0 83.3 76.9 71.4 66.6 300

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Photos Head & Tail Stock, HT Series

Adjustable
Load Table Rotation Elevation Max
Rotation Torque Power Weight
Model Cap. Diameter Speed Speed Eccen
Center (Kg-m) (kW) (MT)
(MT) (mm) (RPM) (m/min) (mm)
(mm)
HT 1 1.0 800 800~1,500 0.15~1.50 1.0 150 210 2.0 1.50
HT 3 3.0 800 800~1,500 0.15~1.50 1.0 150 640 4.0 3.20
HT 5 5.0 800 800~1,500 0.10~1.00 0.6 150 900 6.0 5.10
HT 10 10 1,000 1,000~1,500 0.10~1.00 0.6 200 1,880 10.0 10.0
HT 15 15 1,000 1,000~1,500 0.10~1.00 0.6 200 3,360 16.0 13.0
HT 20 20 1,000 1,000~2,000 0.10~1.00 0.6 250 6,700 22.0 14.0
HT 30 30 1,000 1,000~2,000 0.10~1.00 0.6 250 8,500 24.0 16.0
HT 40 40 1,000 1,000~2,000 0.05~0.50 0.6 250 12,000 30.0 18.0
HT 50 50 1,000 1,000~2,000 0.05~0.50 0.6 250 15,000 32.0 23.0
HT 75 75 1,500 1,200~2,000 0.05~0.50 0.5 250 23,000 35.0 24.0
HT 100 100 1,500 1,200~2,000 0.05~0.50 0.5 250 31,000 45.0 26.0 HT-20
Work Piece Gravity Center (mm)* VS Load Capacity (MT)** Configuration

Model
(mm) 250 350 450 550 650 750 850 950 10000
Head Stock:
HT 1 MT 1 0.70 0.50 0.45
HT 3 MT 3 2.10 1.50 1.35 1.15 1.00 Fixed
HT 5 MT 5 3.50 2.50 2.25 1.92 1.66 1.47
HT 10 MT 10 7.00 5.00 4.50 3.80 3.20 2.80 2.63 2.50 Tail Stock
HT 15 MT 15 10.50 7.50 6.70 5.70 5.00 4.40 3.90 3.75
HT 20 MT 20 14.20 11.00 9.00 7.70 6.60 5.80 5.20 5.00 Mounted over
HT 30 MT 30 21.40 16.66 13.64 11.54 10.00 8.80 7.80 7.50 idler bogies for
HT 40 MT 40 28.57 22.22 18.18 15.38 13.33 11.00 10.40 10.00 adjust work
HT 50 MT 50 35.70 27.00 22.00 19.00 16.00 14.00 13.00 12.00
HT 75 MT 75 53.00 41.00 34.00 28.00 25.00 22.00 19.00 18.00 piece length
HT 100 MT 100 71.00 55.00 45.00 38.00 33.00 29.00 26.00 25.00
Welding Positioner, PL Series

Load Table Height Rotation Elevation Max Max
Power Weight
Model Cap. Diameter Adjustment Speed Speed GC Eccentricity
(kW) (MT)
(MT) (mm) (mm) (RPM) (m/min) (mm) (mm)
PL 1.0 1.00 900 800~1,900 0.15~1.50 1.00 300 200 3.50 1.50
PL 2.5 2.50 900 800~1,900 0.15~1.50 1.00 300 200 4.00 2.50
PL 5.0 5.00 1,200 800~1,900 0.02~0.20 0.45 300 200 8.00 3.50
PL 7.5 7.50 1,800 820~2,300 0.02~0.20 0.45 300 200 12.00 4.50
PL 10.0 10.0 1,800 820~2,300 0.02~0.20 0.45 300 200 18.50 5.50
Photos-Video Turntables, TT Series

Load Table Rotation Max Dimensions
Torque Power Weight
Model Cap. Diameter Speed Eccentricity L*W*H
(Nm) (kW) (MT)
(MT) (mm) (RPM) (mm) (mm)
TT 0.5 0.5 800 0.10~1.00 200 800*800*400 80 0.18 0.90
TT 1 1 1000 0.10~1.00 200 1000*1000*500 100 0.25 1.00
TT 3 3 1500 0.05~0.50 200 1500*1500*600 400 0.55 1.10
TT 5 5 1500 0.05~0.50 200 1500*1500*650 600 0.75 1.30
TT 10 10 1800 0.05~0.50 200 1800*1800*650 1200 1.10 1.50
TT 20 20 2000 0.02~0.20 200 2000*2000*750 2400 1.50 2.50
TT 50 50 2500 0.015~0.15 200 2500*2500*750 6000 2.20 4.50
TT 75 75 2800 0.015~0.15 200 2600*2600*850 9000 3.00 6.00
TT 100 100 2800 0.010~0.10 200 2800*2800*1000 12000 4.00 7.80
Features
Standard Package: 1. Welding Positioner PL or
1. Designed and engineered in Canada; made in China Head & Tail Stock or Turntable, 2. Control Box
2. Remote Control Box with 6 m cable: 1) On Head Stock Model HT. Includes: Variable speed and Remote-Control Box, 3. Operation Manual
on table rotation: Forward / Stop / Reverse; Digital display in RPM; and, adjustable center with Electric Diagram, 4. One year Warranty
rotation height: Up / Down; 2) On Turntable Model TT: Variable speed on table rotation:
Forward / Stop / Reverse; Digital display in RPM; 3) On Welding Positioner Model PL. Optional: 1. Foot control pedal. Control:
Includes: Variable speed on table rotation: Forward / Stop / Reverse; Digital display in RPM; Forward/Stop/Reverse, 2. Extension arms on
and, tilt speed control, and height adjustment: Up / Down Turntable for increase table diameter, 3. CE mark
3. “T” shaped channels on the table surface

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Welding Manipulators, WM Series

Also known as: Welding Booms or Welding Columns
3D Model WM 4040 & SAR 40
Boom Column Trolley or Base Self Stand
Estimated Packing Dim.

Colum-Boom (L*W*H)
(F) Rail ç to ç (mm)
(A) (B) Traveling Precision
Max load at boom

Model Vertical Horizontal
extremity (Kilos
Rotation Angle
Speed (m/min)
Speed (m/min)
speed (m/min)
(C) height (m)
Expansion (m) Expansion (m)
Weight (MT)
Packing Dim
@ 12” GC)
WM YYXX
Power (kW)
Speed (%)
Up–Down
D*E*0.30
SS = Self Stand
In–Out
± 180º
Effective Min-Max Effective Min-Max
(m)
(m)
SS WM 1530 1.5 0.53~2.03 3.0 1.0~4.0 1.00 200 manual 3.20 N/A N/A N/A 2.75 3.50*1.40*0.60 2.00
WM 3030 3.0 0.75~3.75 3.0 1.0~4.0 1.00 200 motorized 5.50 2.40*1.90*0.3 1600 1.50 2.75 5.50*1.40*0.70 3.00
0.12 to 1.20
WM 4040 4.0 0.75~4.75 4.0 1.0~5.0 1.00 200 motorized 6.50 2.40*1.90*0.3 1600 1.50 2.75 6.50*1.50*0.80 4.00
± 2%
WM 5050 5.0 1.10~6.10 5.0 1.0~6.0 0.90 300 motorized 7.80 2.40*2.10*0.3 1798 1.50 3.35 7.80*1.60*0.90 5.00
WM 6060 6.0 1.10~7.10 6.0 1.0~7.0 0.90 300 motorized 9.00 2.40*2.10*0.3 1798 1.50 3.35 9.80*1.70*1.00 6.50
SS WM 7060 7.0 1.20~8.20 6.0 1.0~7.0 0.90 300 motorized 10.00 3.20*2.40*0.3 NA NA 4.25 10.80*1.70*1.1 11.00
SS WM 8060 8.0 1.20~9.20 6.0 1.0~7.0 0.90 300 motorized 11.00 3.20*2.40*0.3 NA NA 4.25 11.80*1.70*1.2 13.00
Standard Package: 1) Welding Manipulator mounted on motorized

trolley; 2) Control Box & Remote-Control Box, 3) Operation Manual 11. Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent
with Electrical Diagram. 4) One year Warranty 12. Open gears made of Q235 steel or equivalent
13. Shafts made of ANSI 1045 or equivalent
14. Motors and control box with IP 54 protection against dust and heavy rain
3D Model Photos Videos
15. Frequency driver made by TECO Westinghouse
16. Stress Relieved on Column and Boom
Features 17. Shot blasted ISO 8501-SA2.5
1. Engineered in Canada; made in China Welding Manipulator Guide Selection

2. Boom expansion speed (in-out): From 0.12 to 1.20 m/min
3. Boom lifting (up-down) speed: Constant 1. Determine the largest tank diameter to be fabricated
4. Trolley motorized travel speed: 1.5 m/minute 2. Determine the largest longitudinal seam to be weld
5. Column rotation angle: ± 180º 3. Select the WM YYXX
6. Column rotation speed: Approx. 0.30 RPM 4. Y = Maximum effective boom vertical expansion (up-down) in m
7. Main Control Box fixed on the trolley: Control column rotation & 5. X = Maximum effective boom horizontal expansion (in-out) in m
Forward/Stop/Reverse. 6. Check if the column height of the selected WM fits below your overhead
8. Remote Control Box with 12 m cable length. Control: Variable crane; otherwise, we can custom-built the column height
speed on boom in-out: Forward/Stop/Reverse. Digital display in
mm/min Also control boom lifting: Up/Stop/Down Safety
9. Boom Features:
• Standard: For Min 1.50 m ID. 1. Boom anti-fall safety device on WM 3030 and up
• Custom Built: Min 20” ID using WM 3030 2. Trolley anti-fall safety device
3. Limit switches in all directions
• Counterweight system to ensure smooth vertical travel
• Cable organizer: Included Note: Irizar Welding Manipulator must be operated by an experienced
10. Power Source Platforms: Available on the trolley. Max load submerged arc welder operator, with update ticket.
capacity of 1.5 MT. Platforms can handle: Lincoln Power Waves
AC/DC 1000, or DC-1500/AC-1200, or equivalent

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Custom Built Set up Configuration

for Longitudinal and Circumferential (SAW)
Including Seam Tracker
Welding Manipulator
Includes:
Flux Recovery Unit Model FRU-50
1. Lincoln Power Source DC 1000 Flux capacity 50 kg
2. Welding Head Controller & Wire Feeder Air pressure 80 to 90 psi
3. Flux hopper & 50 lbs wire rail Air flow 20 cfm
4. Manual cross slide Single Head Heat 150 ͦ C
Stroke (mm) 80 x 80. Motor Power 3 kW
Max load 50 kilos @ 12” GC Flux recovery 8 to15 Kg/min
5. Mounting Brackets
Flux feeding 2 to 20 kg/min
6. Boom Wireless Remote Control
Flux delivery Up to 9 m
7. Flux Recovery FRU-50
8. Welding cable of 20 m, 120 mm² Ø Flux low level alarm Included
9. Communication and interface cables Bottom flux valve Included
(only with Irizar Rollers) Pulse dust removal Included
10. What’s App Tech Support Weight 200 kg
3D Model for Single Head Input Power 220V/50/60 Hz/3 P
Optional:
1. Motorized single head cross slide

Stroke (mm) 80 x 80. Seam Tracker Model 100
Max load 50 kilos @ 12” GC Max load capacity 100 kg
2. Manual tandem head cross slide Weight 70 kg
Stroke (mm) 80 x 80. Slide Stroke X & Y 200 mm ea.
Max load 100 kilos @ 12” GC
Slide Speed 170 mm/min
3. Motorized Tandem head cross slide
Accuracy ± 0.25 mm
Stroke (mm) 250 x 250
Max load 200 kilos @ 24” GC. Welding Method SAW
Wireless control: Included Motors Style DC
4. Seam Tracker Model 100 Unit Weight 50 kg
Stroke (mm) 200 x 200m. Four (4) cartons
Packing (mm)
Max load 100 kilos @ 14.5” GC 400*270*210
5. Welding Manipulator variable trolley Input Power 220V, 50/60 Hz, 1P
speed from 0.15 up to 1.50 m/minute
3D Model for Tandem Head 6. Custom build column height
Quality
1. Engineered in Canada
2. Made in China
3. Welding Equipment: Lincoln Electric Company; made in the USA
4. Canadian Standard Association CSA or QPS label SPE 1000-99
On main control box. Ask when ordering.
5. CE Mark Certificate of Conformity No 181108/JIR/05; issue by
Consultants Europe BV in The Netherlands
Custom Built
1. Self Stand Welding Manipulators (Fixed base): SS WM

2. WM 4040 for welding Steel Box Columns
Irizar Welding Manipulator with SAW Lincoln Welding
3. For TIG applications: 1. WM with linear drive. 2. welding rotator with
Head and Controller; Wire Reel, Seam Tracker Model 100 servomotors, 3. Arc Length Controller
& Flux Recovery Model FRU-80. Minimum ID 25” (63.5 4. Welding Gantry
mm) with boom efective horizontal stroke from 3 up to 6
m (10’ up to 20’)
3D Model for Welding Small Diameters

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Automatic Girth Welder, AGW Series

Girth Welders, also known as: Tank Welder and 3 O’ Clock Welder
Application
AGW-1
1. AGW-1 (Single Side): Apply circumferential Submerged Arc Welding (SAW) seams inside and outside the tank,
with Traditional Construction Method (Down-Top), driving hanged on the tank’s upper edge. AGW-1 is also
compatible with Tank Jacking Method (Top–Down) driving on rail only outside and around the tank.
2. AGW-1-C (Compact): Apply circumferential SAW seams inside and outside the tank; on both, Traditional and Tank
Jacking Methods. It is frequently used on LNG tanks fitting on 750 mm space between inner and outer tanks; drives
on a flat bar of 3/8”x 4” hanged on brackets.
3. AGW-2 (Double Side): Apply circumferential SAW seams in both sides of the shell simultaneously. This unit is only
compatible with the Traditional Construction Method (Down-Top).
4. LNG AGW-1: Apply circumferential SAW seams on LNG Double Wall Tanks. The unit fits on 1,000 mm space
between inner and outer tanks.
5. Welding Oscillator Tractors: Apply vertical seams welds with FCAW (Flux Cored Arc Welding). Video
6. Motorized Basket: It is a Self-Propelled Buggy that provides quick access to vertical and horizontal welding seams
without a need of scaffolding. It is helpful for install Irizar welding oscillator tractor; it also provides quick access for
installation and removal of tank fittings tools, welding inspection and repairs. Compatible with Traditional Method
driving inside and outside the tank; and, with Tank Jacking Method driving only outside the tank.
7. Magnetic Device: Support SAW Welding Tractor while making circumferential SAW fillet-welds on Annular-Plate
vs Bottom-Tank Shell; inside or outside the tank. 3D Model & Video.
Specifications
Motorized Basket
Model AGW-1 AGW-2 AGW-1- C LNG AGW-1
(Shell Buggy)
Traditional Method
Application Traditional Method Traditional Method
Traditional Method Jacking Method Traditional
Make click on the link for 3D Model Jacking Method Jacking Method
LNG Tanks
Type Single Side Double Side Single Side Single Side Single Side
Horizontal variable speed (mm/min) 200 to 2,900 200 to 2,900 200 to 2,900 200 to 2,900 200 to 2,900
Manual move with available clutch lever Yes Yes Yes Yes Yes
Plate Height (m) 1.50 to 3.0 1.50 to 3.0 (*) Min 0.80 m 1.50 to 3.0 1.50 to 3.0
Tank Diameter (m) Min 5.0 Min 8.0 Min 3.0 Min 8.0 Min 5.0
Plate Thickness (mm) 8 to 50 8 to 50 6 to 50 8 to 50 8 to 50
Fixture Itself 680 1,360 208 580 380
Storage Box & Cables 150 + 70 = 220 150 @ 2 + 140 = 440 150 + 180 + 70 = 400 150 + 70 = 220 NA
Weight (kgs)
FlexTec 650X / DC 1000 75 / 372 (75 / 372) x 2 75 / 372 372 NA
Total Weight Sum 975 / 1,272 1,950 / 2,544 683 / 980 1,172 380
Dimensions Unit Package 1.55 x 1.20 x 2.65 3.10 x 2.50 x 2.65 1.10 x 0.62 x 1.73 1.55 x 0.85 x 2.65 1.55 x 1.10 x 2.65
L*W*H (m) Power Source Storage Box 1.30 x 1.10 x 1.30 1.30 x 1.10 x 1.30 @ 2 NA 1.30 x 1.10 x 1.30 NA
Input Power AGW 240 V, 50/60 Hz, 1P 240 V, 50/60 Hz, 1P 240 V, 50/60 Hz, 1P 240 V, 50/60 Hz, 1P 240 V, 50/60 Hz, 1P
AGW Power (kW) 0.19 0.19 0.19 0.19 0.19
Notes

2. The AGW is a self-propelled frame designed to apply efficient horizontal seam welds by means of the Submerged Arc Welding (SAW). Compared
with Conventional Construction Method and Jack up Method. The AGW reduces the construction rate 25 times and cuts welding time by 2.
3. (*) AGW-1-C plate height: Minimum 0.8 m; only on the first/top shell. Include steel box for storage the unit in a package mode; also, keep the machine
upright while is not in service at jobsite
4. The AGWs and the Motorized Baskets include an arm support for lifting a maximum load of 100 kilos. Winch is not included
5. Power Source options: Lincoln Flex Tech 650X or Lincoln DC 1000. Selection depends on the required amperes of the User’s Welding Procedure
6. Welding Procedure Specifications (WPS), Procedure Qualifications Records (PQR) and Welder Qualification Test (WQT) must be prepared and
qualified by the user in accordance with the applicable Codes, Standards and Project Specifications; remains full buyer’s responsibility
7. Irizar Girth Welder is a straightforward machine; nevertheless, it must be operated by an experienced submerged arc welder operator with an update
ticket. Strongly recommended to run the machine at use’s shop, before been deployed to the job site.
8. The information contained on this brochure intends to be accurate; however, the manufacturer reserves the right to make changes in the design

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Standard Package
AGW-1 AGW-2 AGW-1-C

Item Description Single Double Single Side
Side Side Compact
1 Lincoln Electric Power Source FlexTec 650X or DC-1000 or 1000 HD 1 set 2 sets 1 set
Lincoln Welding Head NA-3SF or equivalent, Lincoln Welding Controller NA-3S or equivalent.
2 Include: 1) One contact nozzle assembly for wire of 3/32” (2.4 mm), 1/8” (3.2 mm) and 5/32” (4 1 set 2 sets 1 set
mm); 2) One contact tip 3/32” (2.4 mm). Available at extra cost additional nozzles when ordering
3 Heavy-duty motorized carriage 1 unit 1 unit 1 unit
4 Control Box: Forward/Stop/Reverse/Speed Adjustment with a display in mm/min. 1 unit 1 unit 1 unit
Flux recovery & delivery system; flux belt 4” width x 40”. Flux assembly 150 mm wheel’s diameter.
5 1 set 2 sets 1 set
Flux capacity: 25 kg on AGW-1/AGW-2; and 20 kg on AGW-1-C
6 Manual welding head (X-Y) cross slide with 6” stroke 1 unit 2 units 1 unit
7 Operator seat with toolbox 1 unit 2 units N/A
8 TECO Westinghouse frequency driver 1 unit 1 unit 1 unit
9 Power Source Storage Box 1 unit 2 units NA
10 Cables included: 1) Power cable 2.5 mm² *4 wires* 60 m; 2) Control cable 1.5 mm² *10 wires* 60 m. 1 set 2 sets 1 set
11 Electric control panel 1 unit 1 unit 1 unit
12 Operation Manual & Electric Diagram 1 set 1 set 1 set
13 Warranty 1 year 1 year 1 year
Cables required and NOT included. Welding cable 120 mm² * 1 wire * 60 m, rated up to 600 amps.
Note 1 set 2 sets 1 set
For 800 amps one additional cable is required. For 1000 amps two additional cables are required.
Notes
1. Item # 9: Power Source Storage Box keeps the power source and cables free from rain, snow, and thieves
2. Irizar AGW-1, AGW-2 & AGW-1-C are designed and fabricated to be powered by Lincoln Power Source; nevertheless, some customers have
modified our brackets to fit welding heads and welding controllers made by ESAB, Miller, and other brands.
3. Optional:
▪ 3- Slide Pre-heating Torch Adjustment Device: Adjustment: 1 3/8” (35 mm) left/right, 1 3/8” (up/down), 1 3/4” (44 mm) deep. Torch diameter
range: 5/8″ to 1 3/8″. Torch angle adjustment: 90 degrees. Capacity: 10 lbs. Torch not included
▪ 3D Stand Frame: Required for the qualification of WPS, PQR and WQT; also, for hanging the unit when it is not in service at job site
▪ Conversion Kit: Split one AGW-2 into two AGW-1; or to convert one AGW-2 in two AGW-1
Features
1. Control Box: a) Forward/Stop/Reverse with Digital display with variable

speed, b) Flux recovery: On/Off, c) Emergency Stop
2. Motors & Control Box: IP 54 protection; against dust and heavy rain
3. Frequency Driver: Made by TECO Westinghouse or Panasonic
Quality, Safety & Liability Insurance
1. Irizar AGW-Fixture: engineered in Canada; made in China

2. Welding Equipment: Lincoln Electric Company; made in the USA
3. Assemble and Tested in Canada
4. CSA or QPS label SPE 1000-99, on main control box: Ask when
ordering. Girth Welder Model Steel Box for Storage
5. CE Mark Certificate of Conformity 3D AGW-1-C & Video AGW-1-C
No 181108/JIR/05; issued by
Consultants Europe BV Netherlands
6. Safety: AGW-1 meets OSHA and
CAN/CSAS269.2-M87 standards
7. Irizar holds General Liability
Insurance Certificate, by Lloyds of
London
Steel Box for AGW-1 & AGW-2

Power Source and Cables storage.

Phone: 1 780 450 6695, Fax: 1 780 485 6677
AGW-1 (Traditional Method) AGW-2 (Traditional Method) AGW-1 (Compatible with Lifting Jacks)
Circumferential Welding for Outside the Tank Circumferential Seam Inside/Outside simultaneously Circumferential Welding for Outside the Tank
3D AGW-1: Traditional Method driving hung on the upper edge of tank. 3D AGW-1: Lifting Method
This machine can be used with the Traditional Construction Method This unit drives on rail outside and around the tank
(Down-Top) or Tank Lifting Method (Top–Down). 3D Tank Construction
3D Basket: Jacking Method

3D Basket: Traditional Method
Motorized Basket: It is a Self-Propelled Buggy. Provide quick access to vertical and horizontal welding seams -on Field
Erected Tanks- without a need for scaffolding. It is helpful for install vertical up FCAW oscillator welding tractors made
by Irizar, Gullco Kat, Bug-O and ESAB. The motorized basket also provides quick access for installation and removal of
tank fittings tools, welding inspection and repairs. Compatible with Traditional or Tank Jacking Methods.
3D AGW-2: Traditional Method

Phone: 1 780 450 6695, Fax: 1 780 485 6677
FCAW Oscillator Welding Tractor Oscillator Welding Tractor

Full-Set ready to work include
Apply vertical or circumferential FCAW (Flux Cored Arc Welding)
Tractor. Recommended to use with our Motorized Basket which 1. Oscillator Tractor
provides quick access to vertical seams without a need for 2. Flexible rail track: 2 Nos of 1.8 m each
scaffolding. 3. Magnets: Twelve
4. Lincoln Wire Feeder
Video 5. Lincoln FlexTec 650X Power Source
6. Lincoln Welding Head and Controller
Features 7. Lincoln Welding Gun, 15’ cable
8. Drive wire rolls: 035C, 045C, 052C & 1/16”C
9. Welding & Control cables: 30.0 m each
FCAW Oscillator
Description Welding Tractor
Not included contact Tips
Vertical Seams: Up 3000 mm
Application And, Circumferential Seams
On OD ≥ 1,200 mm
On/Off Switch Included
Forward, Stop, Reverse,
Annular Control
Variable Speed
Variable speed 100 to 1,400 mm/min Oscillator Welding Tractor Performing
Flexible rail track Two pcs of 1.8 m each Circumferential Welding Seams
Magnets Twelve pcs On pipes with OD ≥ 1,200 mm
Power Supply 110 AC, 50/60 Hz. 1P
For standard Lincoln

Torch quick clamping holder
Welding gun
Torch adjustment
Up/Down 50 mm
Left/Right 200 mm
Angle ± 45°
Oscillation adjustment
Left/Right (stroke) ± 17 mm
Angle ± 10°
Swing Mode Selection
Dimensions and Weight
Tractor (L x W x H) mm 580 x 250 x 345 @ 11 kgs
Tracks (L x W x H) mm 1600 x 50 x 50 @ 8 kgs
Magnets (L x W x H) mm 500 x 200 x 200 @ 25 kgs
Total Weight 44 kgs
Tractor Welding Control

Phone: 1 780 450 6695, Fax: 1 780 485 6677
SAW Welding Tractor Electric Flux Recovery System
SAW Welding Tractor: It is a self-propelled Tractor; apply SAW Butt • Flux hopper with 4 liters capacity & heater
or Fillet welds on the Tank’s Floor; and/or circumferential Fillet welds on • Electric Input Power: 110 V, 50/60 Hz, 1P
Annular-Plate vs Tank-Shell Bottom. • Packing (mm): 260 (L) x 220 (W) x 550 (H) @ 6.20 kgs
Video Magnetic Device
This device is required to apply circumferential Fillet welds on

Scope:
Annular-Plate vs Tank-Shell Bottom. The magnetic device upholds
vertical SAW Welding Tractor while one wheel is floating, and it
Following four items may be sold by separate.
runs fastened by magnets to the Tank-Shell, either inside or outside
Ask when order
the tank.
1. Irizar SAW Welding Tractor

Features
a. Lincoln Welding Control NA3S or equivalent

• Minimum Tank OD: 9 m
b. Irizar Welding Head
• Outside annular-plate: Min 50.8 mm (2”)
c. Tractor variable speed: From 0.20 to 2.20 m/minute
• Device can roll over vertical tank welding seams with a
d. Controls: ON/OFF, FWD/REV & speed potentiometer
maximum crown of 3 mm (1/8”)
e. Cross slide: 100 mm (up/down) x 100 mm (left/right)
• Packing (m): 0.60 (L) x 0.40 (W) x 0.28 (H) @ 17 kg
f. Vertical head lifting adjustment: 70 mm
g. Head rotation: ± 90°
h. Head inclination: ± 45°
i. Torch inclination: ± 45° Video 3D Model
j. Wire Reel: For 60 lbs coil. ID: 300 mm x 5” width
k. Guide Rail: 1 m/each x 3 units
l. Control Cable 14 Pins, male/female w/quick connectors: 30 m
m. Contact tips (one of each): 2.40 mm (3/32”), 3.20 mm (1/8”)
and 4.0 mm (5/32”). Available at extra cost additional tips
when ordering.
n. Electric Input Power: 110 V, 50/60 Hz, 1P
o. Packing (mm): 480 (L) x 740 (W) x 1008 (H) @ 55 kgs
Note: Welding cable 120 mm² required and not included
2. Electric Flux Recovery System
3. Magnetic Device
Optional: Lincoln Power Source: FlexTec 650, DC 600 or DC 1000

Phone: 1 780 450 6695, Fax: 1 780 485 6677
Tank Lifting Jacks

Tank Jacking, also known as: Tank Erection, Hydraulic Tank Jacks
Tank Lifting Jacks Specifications
Jack Model
12 MT-3000
Concept 10 MT-1300 25 MT-3000
Video
Grain Bins & Welded Welded

Application
Bolted Tanks Tanks Tanks
Working capacity (metric tons) 10 12 25
Double action jack Yes Yes Yes
Minimum OD tank (m) 5.0 5.00 5.00
Minimum shell thickness (mm) NA 3.175 (1/8”) 3.175 (1/8”)
Corpus Christi Texas USA, 40 m OD. SS Tank Min shell height (mm) 600 1,350 (2) 1,350 (2)
Max shell height (mm) 1,300 3,000 3,000
Max arc-dis between jacks (m) 5.0 3.0 3.0
Applications Jack unitary climb (mm/stroke) 100 100 100
Lifting time (minute/stroke) 0.45 to 1.0 0.45 to 1.55 0.63 to 0.71
I) 3D Tank-Construction Jack weight (kg) 50 60 90
Accessories weight (kg) 150 330 430
II) 3D Tank-Repairs & Modifications/Alterations Packing weight (kg) 20 40 50
Total weight (kg) 220 430 570
1. Dismantling & Removal
Power Pack Specifications
2. Floor & Annular Plate Replacement
3. Bottom Shell Replacement
Tank Pump Working
4. Tank Capacity Expansion Description Capacity Flow Pressure
Weight
(Kilos)
(Liters) (LPM) (PSI)
The sketch intends to be a reference
Power Pack for Jack 12
only. After purchase, our company
10 HP, Max 34 jacks 350 22 1,750 350
will provide a construction drawing.
20 HP, Max 65 jacks 350 45 2,500 445
We are not liable for any accident 40 HP, Max 115 jacks 500 96 2,500 575
caused by inappropriate jack selection 60 HP, Max 150 jacks 800 96 3,000 650
or setup. Safety is our priority. Power Pack for Jack 25
60 HP, Max 150 jacks 800 96 3,000 650
Industry Segments: Oil refineries,
petrochemical plants, fertilizer plants,
power generating stations, petroleum Package
product installations & depots, and
liquid storage terminals ports. 1. Professionally package protects the product while storage,
transport, load and unload
Experience: Irizar lifting jacks have 2. Package is designed for minimize floor space for storage o
been used worldwide for the construction of over five thousand field transport; for exportation fit on 20’/40’ sea can containers
erected tanks. The maximum tank lifted until now is 2,650 MT. 3. Jacks are packaged on steel crates with pallet jack access.
4. All packages have lifting lugs and forks access.
Standard Package:
1. Jacks with Trestles Jack Test with 100 MT UTM

2. Power Pack
3. Operation Manual and Electrical Diagram
Delivery Time
Training Facility Video Tank Lifting Video
1. Within Canada: 3 to 5 business days
2. USA & US-Mexican border: 1 week
3. Latino America, approx.: 4 weeks
4. World-Wide, around: 5 to 6 weeks


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IRIZAR HEAVY INDUSTRIES INC

PRODUCT CATALOG 2022

July 2017. Irizar Welding Rotator Model WR 1200

IRIZAR HEAVY INDUSTRIES INC

Revision: December 22, 2021

© 2020 Irizar Heavy Industries Inc. All rights reserved

Product Catalog 2022

Conventional Tank Turning Rolls, WR Series

Irizar Model WR 1200

Load & Vessel Wheel Dimensions

Standard Package: 1. One Power Roll, dual motor, with

1. Engineered in Canada; made in China Optional

Product Catalog 2022

Vessel Max Load & Rotation Capacity (MT)

Irizar Model WR 1200

March 2013. Irizar Welding Rotator Model WR 1200

Product Catalog 2022

Anti-Drift Turning Rolls, AD-WR Series

Anti-Drift Turning Rolls: Also known as Anti-Creep Rotators.

Minimize the screw effect (longitudinal displacement) while the

1. One Power Roll with Control Box and Remote-Control Box

Load & Vessel Wheel

1600 MT, Irizar Model Anti-Drift Power WR 1600

Product Catalog 2022

Self-Aligned Tank Turning Rolls, SAR Series

Load & Vessel Wheel Dimensions

Standard Package: 1. One Power Roll, dual motor, with

Product Catalog 2022

Vessel sits on Four Wheels

Vessel sits only on Bottom Wheels

500 MT Irizar Model SAR 500 at work in Saudi Arabia

Product Catalog 2022

Welding Rotator Model SAR 100

3D Model Double Wheel SAR 40

This is a custom-built roller with sixteen wheels;

1. When extra wheels are required to avoid

Self Aligned Welding Rolls Model SAR 80

Welding Rotator’s wheels tested on Irizar UTM

Product Catalog 2022

Chain Welding Rotator, CWR Series

Design: The heavy-duty rubber on the Chain-Rotators are designed to prevent

Load & Wheel Dimensions

Custom Built Rotator

Power Pole Rotators

Rotators with Bogies

Chain Welding Rotator Model CWR-5

Product Catalog 2022

Fit-Up Rollers Application:

Application: Construction of Wind Towers Construction of Monopiles -Offshore Wind Towers

• Tower weight: Up to 250 MT • Tower weight: Up to 1,750 MT

Monopile taken from Offshore Magazine

• Max Load Capacity: 125 MT Two Idler Rotators

Product Catalog 2022

Pipe Rotator Model PR 5

Load & Column

Standard Package: 1. Power Roll

Optional: a) Foot Pedal. Control:

Product Catalog 2022

Model Cap LWH