A16 Integrated Direct Air Power

Cabinet (550W/750W)

Pure Solar Solution

Installation Manual

Version: MN160004ENA

FiberHome Telecommunication Technologies Co., Ltd.

May 2022
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Fiberhome Telecommunication Technologies Co., Ltd.

Address: No. 67 Guanggu Chuangye Jie, Wuhan, Hubei, China

Zip code: 430073
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Foreword

Version Description
Manual version Description

A Initial version

Intended Readers
This manual is intended for the following readers:

◆ Construction personnel

◆ Equipment maintenance personnel

◆ FiberHome relative personnel

To utilize this manual, theses prerequisite skills are necessary:

◆ Electrical safety

◆ Mechanical engineering

◆ Communication equipment

Symbol Conventions
Symbol Refer to Meaning

Note Important features or operation guide.

It may cause personal injury, or damage to the system, or

Caution
lead to business interruption or loss.

Warning It may cause serious personal injury.

I
Content

Foreword ............................................................................................................... I

Version Description .......................................................................................... I

Intended Readers ............................................................................................ I

Symbol Conventions ........................................................................................ I

Content ................................................................................................................. 1

1 Safety Precautions ........................................................................................ 1

1.1 Safety Overview ................................................................................ 1

1.2 Mechanical Safety ............................................................................. 3

1.3 Climbing Operation Safety ................................................................ 4

1.4 Electrical Safety ................................................................................ 5

1.5 Battery Safety ................................................................................... 6

1.6 Photovoltaic Component Safety ........................................................ 7

2 Solution Introduction .................................................................................... 9

2.1 Cabinet Layout .................................................................................. 9

2.2 Solution Configuration Table............................................................ 10

3 Installation Preparation .............................................................................. 11

3.1 Cable Preparation ........................................................................... 11

3.2 Tools and Instruments Preparation .................................................. 12

3.3 Planning Installation Space ............................................................. 13

3.4 Cable Holes Description .................................................................. 14

4 Cabinet installation ..................................................................................... 16

4.1 Installation Precautions ................................................................... 16

4.2 Prepare the Concrete Plinth ............................................................ 16

4.3 Remove the Front and Back Cover Plate ........................................ 17

 4.4 Lift the Cabinet to the Concrete Plinth ............................................. 17

4.5 Secure the Cabinet ......................................................................... 18

4.6 Connect and Lay Ground Cable ...................................................... 19

5 Components Installation ............................................................................ 21

5.1 Install the Photovoltaic Module ........................................................ 21

6 Cable Connection and Laying .................................................................... 22

6.1 Cable Laying Requirements ............................................................ 22

6.2 Connect and Lay the Solar Power Supply Cable ............................. 24

6.3 Connect the Lithium Battery Cable .................................................. 25

6.4 Connect the Communication Signal Cable ...................................... 26

6.5 Connect Load Power Supply Cable ................................................. 26

6.5.1 Connect AC load power supply ............................................ 27

6.5.2 Connect DC load power supply cable .................................. 28

6.6 Seal Cable Holes ............................................................................ 28

7 Lithium Battery Installation ........................................................................ 29

7.1 Unpacking Inspection ...................................................................... 29

7.2 Install the Lithium Battery ................................................................ 29

7.3 Connect the Battery Cables ............................................................ 29

7.3.1 Grounding ............................................................................ 30

7.3.2 Connect the power cable ..................................................... 30

7.3.3 Connect the communication cable ....................................... 30

7.4 Multiple Batteries Connection .......................................................... 31

7.5 Set the Battery Dial Address............................................................ 32

8 Photovoltaic Bracket Installation ............................................................... 33

8.1 Photovoltaic Bracket Introduction .................................................... 33

8.2 Installation Precautions ................................................................... 34

8.3 Installation Steps ............................................................................. 34

9 Installation Inspection ................................................................................ 40

10 Configuration After Installation .................................................... 43

10.1 Set the Battery Dial Address............................................................ 43

10.2 Configure FSU IP ............................................................................ 43

10.3 Configure 48V Embedded Power Supply System IP........................ 44

Appendix A General Wiring Diagram of 48V Embedded Power Supply System
(550W/750W) ...................................................................................................... 46

Appendix B General Wiring Diagram of FSU (550W/750W) ............................. 51

Appendix C Abbreviations ................................................................................ 53

1 Safety Precautions

1.1 Safety Overview

This paper introduces some general safety precautions that should be observed
when installing, operating and maintaining micro-module data center equipment.

Note:

Please observe the local safety regulations when performing various operations. The safety
precautions introduced in this manual only serve as a supplement to local safety codes.

Installation requirements
◆ The personnel responsible for installing the equipment must undergo strict
training, understand various safety precautions and master the correct operation
methods before installing the equipment.

◆ It is not allowed to operate the facilities of this project or enter the non-
construction areas of this project in the computer room. If there are special
requirements, the user's permission is required.

◆ During the installation, the operator should strictly follow the operation steps and
installation requirements.

◆ During the installation process, the operator should report the faults or errors
that may cause safety problems to the person in charge in time.

Grounding requirements
The following requirements are only for equipment that needs grounding:

◆ Do not destroy the grounding conductor.

◆ When installing the equipment, it must be grounded first. When dismantling the
equipment, finally dismantle the ground cable.

◆ Before turning on the power supply, the protective ground cable of the
equipment casing must be grounded firstly, and check whether the insulation
resistance and grounding resistance meet the specified values and whether the
power grounding of the equipment is in good condition.

Personal security

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A16 integrated direct air power cabinet (550W/750W) installation manual 1 Safety precautions

◆ Construction personnel must have basic knowledge of safe operation, receive

professional training, master correct operation methods and have
corresponding operation qualifications.

Caution:

FiberHome will not take any responsibility for the damage to individuals or equipment
caused by construction personnel's failure to operate according to the requirements
of this manual.

◆ The number of constructors should be determined according to the specific

project schedule and installation environment, and it is generally advisable to
have 3 to 5 constructors.

◆ It is forbidden to install, operate equipment and lay cables in thunderstorm

weather. Direct contact or indirect contact with high-voltage power supply
through conductive objects is prohibited.

◆ It is forbidden to install or remove the power cord with electricity. Do not plug the
unplugged power cord directly into the socket.

◆ It is forbidden to look naked at the tail fiber section with both eyes to prevent the
laser beam from burning eyes. Wear safety glasses when necessary.

◆ Before operating the equipment, wear anti-static overalls and anti-static

bracelets, and remove easily conductive objects such as jewelry and watches
to prevent being hit or burned.

◆ During operation, tools should be insulated and protected, and tools (soldering
irons, etc.) should be used and placed correctly to avoid personal injury and
damage to equipment or circuit boards.

◆ In case of fire, evacuate the building or equipment area and press the fire alarm
bell or call the fire alarm. Under any circumstances, it is strictly forbidden to enter
the burning building again.

Equipment safety
◆ Before operation, the equipment should be reliably fixed on the floor or other
stable objects, such as walls or mounting brackets.

◆ In the process of moving or lifting the equipment, avoiding the collision between
the equipment and other hard objects.

◆ When the system is running, do not block the vent.

◆ When installing the panel, if screws need to be tightened, tools must be used.

◆ After installing the equipment, please clear the empty packaging materials in the
equipment area.

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A16 integrated direct air power cabinet (550W/750W) installation manual 1 Safety precautions

1.2 Mechanical Safety

Transportation
◆ Equipment must be handled by professionally trained personnel. The whole
machine box can be unloaded from the car and placed by using a forklift, and
the fork of the forklift is in the middle position to ensure symmetry.

◆ When transporting, try to choose railway transportation, sea transportation or

roads with good road conditions. Do not over-bump and tilt during transportation,
and the left-right tilt angle of the equipment during loading or unloading should
not exceed 15, as shown in Figure 1-1.

Figure 1-1 Schematic diagram of cabinet inclination angle

◆ In order to avoid tipping over, please fasten the whole box firmly on the forklift
with ropes before moving, and personnel are required to take care of it when
moving.

◆ The cabinet must be moved carefully to avoid any impact or drop that may
damage the equipment.

◆ Try to move the equipment to the nearest place to the installation location before
unpacking. Be careful during unpacking to avoid scratching or bumping. Try not
to remove the equipment from the pallet before installation.

Drilling holes
◆ It is forbidden to drill holes on the cabinet by yourself. Drilling holes that do not
meet the requirements will destroy the electromagnetic shielding performance
of the cabinet and internal cables, and the metal chips generated by drilling
holes will enter the cabinet and cause short circuit of the circuit board.

◆ When drilling, we must strictly follow the drilling safety operation rules, confirm
the drilling position, size and depth before operation.

◆ When drilling, goggles should be worn to avoid eye injury caused by flying metal

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A16 integrated direct air power cabinet (550W/750W) installation manual 1 Safety precautions

scraps.

◆ After drilling, remove the generated scraps with tools in time, and it is forbidden
to take them by mouth.

◆ When using tools such as percussion drill, you should operate according to the
tool usage specification to avoid personal injury.

Sharp object
◆ When handling equipment by hand, wear protective gloves to avoid cutting your
hands by sharp corners of the equipment.

Fan
◆ When replacing parts, pay attention to put away parts, screws, tools and other
objects to avoid falling into the running fan and damaging the fan or equipment.

◆ When replacing the equipment around the fan, don't put your fingers or veneer
into the running fan before the fan is powered off and stopped running, so as to
avoid hurting your hands or damaging the equipment.

Carrying heavy objects

◆ Please wear protective gloves when handling heavy objects to avoid scratching
your hands.

◆ When handling heavy objects, be prepared to bear the load to avoid being
crushed or sprained by heavy objects.

◆ When pulling the chassis out of the cabinet, be careful of the equipment that
may be unstable or heavy on the cabinet to avoid being crushed or bruised.

◆ Generally, it takes two people to carry the chassis. It is forbidden to carry the
heavy chassis alone. When handling the chassis, keep the back straight and
move smoothly to avoid sprain.

◆ When moving or lifting the chassis, you should hold the chassis handle or hold
the bottom edge of the chassis, instead of holding the handle of the installed
module in the chassis.

1.3 Climbing Operation Safety

◆ Before using the ladder, check whether it is firm or not, and use it only after
inspection.

◆ Before using the ladder, check the specified load-bearing size of the ladder.
Overweight use is prohibited.

◆ The width of the ladder bottom shall not be less than 50cm, and anti-skid devices
shall be provided to prevent slipping.

◆ Make sure that the center of gravity does not deviate from the edge of the ladder

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A16 integrated direct air power cabinet (550W/750W) installation manual 1 Safety precautions

frame. Keep your body steady before operation to reduce danger and ensure
safety.

◆ The installation personnel should wear anti-skid shoes when climbing, and the
objects they carry with them should be firmly fixed to avoid the risk of falling or
collision.

◆ Personnel who are installed above the equipment should wear non-slip shoes
when working. It is forbidden to trample on cables and rack equipment during
operation. At the same time, the top of the cabinet should be protected, and no
engineering wastes such as metal scraps should fall on the top of the cabinet.

1.4 Electrical Safety

High-pressure

Warning:

The power supply voltage of the power system is hazardous voltage. Direct contact
or indirect contact with these parts through wet objects will bring fatal danger. Non-
standard and incorrect operation may cause accidents such as fire or electric shock.

◆ High-voltage power supply provides power for the operation of equipment.

Direct contact with high-voltage power supply or indirect contact with wet objects
will bring fatal danger.

◆ Irregular and incorrect high-voltage operation will cause accidents such as fire
or electric shock.

Large leakage current

◆ The equipment must be grounded before turning on the power supply, otherwise
it will endanger personal and equipment safety.

◆ If the sign of "Large Leakage Current" is affixed near the power terminal of the
equipment, the protective grounding terminal of the equipment case must be
grounded before connecting the AC input power supply to prevent the leakage
current of the equipment from causing electric shock to human body.

Power cord
◆ It is forbidden to install or remove the power cord with electricity. When the
power cord touches the conductor, it will produce electric arc or spark, which
may cause fire or eye injury.

◆ Before installing and removing the power cord, the power switch must be turned
off.

◆ Before connecting the power cord, you must confirm that the label of the power
cord is correct before connecting.

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A16 integrated direct air power cabinet (550W/750W) installation manual 1 Safety precautions

ESD requirement
◆ Static electricity generated by human body will damage static sensitive
components on single board.

◆ When people move, clothes rub, shoes rub against the floor or ordinary plastic
products are held by hand, the human body will generate electrostatic
electromagnetic field, which is not easy to disappear before discharge.

◆ Before touching the equipment, holding the single board or special integrated
circuit chip, etc., in order to prevent the sensitive components from being
damaged by human static electricity, you must wear an antistatic wrist strap,
and the other end of the antistatic wrist strap should be well grounded.

◆ Anti-static wristband wearing is shown as Figure 1-2

Figure 1-2 Schematic diagram of wearing antistatic wrist strap

1.5 Battery Safety

Before installing, operating and maintaining the battery, please read the instructions
provided by the battery manufacturer. The safety precautions in this manual are only
as important reminders. For more safety precautions, please refer to the instructions
provided by the battery manufacturer.

Warning:
Battery short circuit will produce a strong spike in current and release a large amount
of heat energy that may cause personal injury.

◆ Battery life decreases as the ambient temperature increases. Regular

maintenance for the battery can extend its service life.

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A16 integrated direct air power cabinet (550W/750W) installation manual 1 Safety precautions

◆ The battery must be installed and maintained by relevant professionals.

◆ The battery has a risk of electric shock and short circuit. To avoid accidents such
as electric shock and injury, please observe the following warnings when the
battery is installed and maintained:

➢ When the battery is disassembled, do not wear watches, rings or similar

metal objects, and please use insulated tools;

➢ Please wear rubber shoes and gloves to disassemble and install the battery;

➢ Do not put metal tools or similar metal parts on the battery;

➢ Before the battery is disassembled and installed to connect the terminals,

the load or charger connected to the battery must be disconnected.

◆ Please do not throw the battery into the fire, which may cause an explosion and
endanger personal safety.

◆ Please do not short-circuit the positive and negative terminals of the battery,
which will lead to dangerous accidents such as electric shock or fire.

1.6 Photovoltaic Component Safety

Before installing, operating and maintaining the photovoltaic component, please read
the instructions provided by the photovoltaic component manufacturer. The safety
precautions in this manual are only as important reminders. For more safety
precautions, please refer to the instructions provided by the photovoltaic component
manufacturer.

Warning:

Before installation, maintenance and other operations, safety helmet, goggles,

insulating gloves and protective clothing shall be worn to prevent personal injury.

During installation, maintenance and other operations, the solar photovoltaic module
shall be completely covered with opaque materials to prevent electric shock caused
by current.

It is forbidden to focus the sunlight directly on the module with a plane mirror or lens,
which may cause damage to the solar photovoltaic module and personal injury.

When handling components, do not lift the junction box and electrical cables.

Be careful when handling to avoid damage caused by collision. Nonstandard

handling and placement may lead to glass breakage and loss of electrical
performance of solar photovoltaic components, resulting in the loss of use value of
solar photovoltaic components.

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A16 integrated direct air power cabinet (550W/750W) installation manual 1 Safety precautions

When there is strong wind, it is forbidden to install solar photovoltaic components at

heights.

During the installation and maintenance of high support, the bracket platform must
be built and the safety helmet and safety belt must be worn.

It is forbidden to drill holes, step on and place heavy objects on the solar photovoltaic
components to prevent damage.

When handling and installing solar photovoltaic components, there should be at least
two people. The stress point is the aluminum frame of solar photovoltaic components.
It is forbidden to apply stress on the front or back of solar photovoltaic components
by overhead or other means, resulting in hidden cracks of solar cells.

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2 Solution Introduction

2.1 Cabinet Layout

Fans
Fan
controller
FSU (with the
protective shield)

Smart meter

48V embedded
power supply
system
Module
Inverter

Hall sensor

PDU

DC output
terminals

Photovoltaic
DC fuse
Air inlet
filter screen

Figure 2-1 Cabinet layout diagram

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A16 integrated direct air power cabinet (550W/750W) installation manual 2 Solution introduction

2.2 Solution Configuration Table

Table 2-1 Pure solar solution configuration table

Sub-system Component Specification

48V embedded power 150A hybrid power supply
Power supply system supply system system sub-rack
Photovoltaic module 3000W
Power distribution Inverter 1000VA
system PDU Output socket 10A×3
FSU PM5000TT
Power supply and
Smart meter DCM3366D
environment system
Sensor Temperature sensor, hall sensor
Cabinet (W×D×H) 650mm×650mm×1600mm
Cabinet system Fan 48Vdc fan
Fan controller NEC-51

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3 Installation Preparation

Note:

The pictures in this manual are only for reference of installation and maintenance.
Please refer to the actual received products.

3.1 Cable Preparation

All cables shall meet the requirements of local regulations, standards and customer
requirements. The cross-sectional area of the power cable is selected according to
the current flowing through the cable and the allowable cable voltage drop. The cable
specifications are for reference only, and the details shall be subject to the actual
situation on site.

Table 3-1 Cables to be prepared

Cross
Cable name Cable type Cable length
sectional area
Positive battery power
Red NYAF 4m 50mm2
cable
Negative battery power
Black NYAF 4m 50mm2
cable
Battery ground cable Yellow green RV - 6mm2
Battery cabinet ground
NYAF 6m 35mm2
cable
Battery communication Conventional standard
4m -
cable network cable (8-core)
Photovoltaic power cable PV DC cable pv1-f - 4mm2
Photovoltaic ground cable NYAF 6m 35mm2

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A16 integrated direct air power cabinet (550W/750W) installation manual 3 Installation preparation

3.2 Tools and Instruments Preparation

Before installation, the following tools and instruments should be prepared, as shown
in Table 3-2.

Table 3-2 Installation tools and instruments to be prepared

Protective
Marker pen Tape measure Levelling rod
gloves

Phillips
Angle square Standing ladder Flat screwdriver
screwdriver

Offset ring
Monkey wrench Wrench Socket Allen wrench
spanner

Claw hammer Rubber hammer Vacuum cleaner Thread cutter

Electric Group Hand d rill Impact drill Heat gun

Needle nose
Diagonal pliers Crimping pliers Cable stripper
pliers

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A16 integrated direct air power cabinet (550W/750W) installation manual 3 Installation preparation

Universal cutting
Hydraulic tongs Tramegger Wrist strap
pliers

Network cable
Pressure gage Multimeter Test pencil
tester

Heat-shrinkable
Brush Hacksaw Nylon tie
tubing

Resistance
Insulating tape measuring - -
instrument

- -

3.3 Planning Installation Space

According to the installation space planning and ground planning of cabinets,
determine the occupied space of cabinets. The schematic diagram of cabinet
installation space dimension is shown in Figure 3-1.

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A16 integrated direct air power cabinet (550W/750W) installation manual 3 Installation preparation

Figure 3-1 Schematic diagram of cabinet installation space dimension (unit: mm)

Note:

➢ Cabinet should not be installed in high temperature, dusty, harmful gas,

inflammable, explosive and unstable voltage environment.

➢ The installation point should not be close to trees or other plants, so as to avoid
insects being sucked in by the fan of the heat dissipation system and affecting
the normal operation of the equipment.

➢ In wet and low-lying installation points, it is recommended to improve the

installation foundation to prevent water from entering the bottom of the cabinet.

➢ The distance between the installation point and residents should be > 10m, for
reducing the impact of noise on the Residents. And the cabinet should face away
from the Residents.

3.4 Cable Holes Description

The cable holes dimension at the cabinet bottom is shown below.

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A16 integrated direct air power cabinet (550W/750W) installation manual 3 Installation preparation

Solar power
supply cable Lithium battery
cable

Grounding
cable
Communication
cable

Figure 3-2 Cabinet bottom cable holes diagram (unit: mm)

15
4 Cabinet installation

4.1 Installation Precautions

◆ When installing the cabinet, please wear protective gloves to avoid scratching
hands and the cabinet.

◆ During handling, do not drag the cabinet directly to avoid damaging the coating
on the bottom of the cabinet.

◆ During handling, attention should be paid to prevent the cabinet from tilting and
overturning, and operators should protect themselves.

4.2 Prepare the Concrete Plinth

Before mounting the cabinet, please build a concrete plinth and pre-install 4 anchor
bolts on it according to the diagrams shown below.

Anchor bolt ×4

Cabinet

Concrete
plinth

Ground

Embedded
PVC tube

Figure 4-1 Concrete plinth preparation diagram (unit: mm)

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A16 integrated direct air power cabinet (550W/750W) installation manual 4 Cabinet installation

4.3 Remove the Front and Back Cover Plate

Remove the front and back cover plate at the bottom of the cabinet by using a Philips
screwdriver.

Figure 4-2 Remove the cover plate

Note:

When all installation steps are completed, the cables are laid and checked, then the
cover plates should be covered again.

4.4 Lift the Cabinet to the Concrete Plinth

Note:

Before hoisting the cabinet, put some protective materials (e.g. sponge pad) between
the cabinet and the lifting rope to protect the cabinet from scratching.

Route the lifting rope through the bottom of the cabinet. Use the hoisting equipment
to lift the cabinet up. Adjust the position of the cabinet to align the mounting holes
with the anchor bolts in the concrete plinth. Place the cabinet carefully on the
concrete plinth.

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A16 integrated direct air power cabinet (550W/750W) installation manual 4 Cabinet installation

Figure 4-3 Lift the cabinet to the concrete plinth

4.5 Secure the Cabinet

Secure the cabinet with the nuts, spring washers and flat washers.

Figure 4-4 Secure the cabinet

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A16 integrated direct air power cabinet (550W/750W) installation manual 4 Cabinet installation

4.6 Connect and Lay Ground Cable

The ground cable of the cabinet is yellow green (recommended) cable, as shown in
Figure 4-5. The sectional area of outer ground cable is about 35mm2.

Figure 4-5 Schematic diagram of cabinet ground cable

Use a knife to cut open the sealing rubber at the cable hole at the bottom of the
cabinet. Pass the ground cable through the cable hole. Make an OT terminal for the
ground cable. The size requirements are shown in Figure 4-6.

Figure 4-6 Schematic diagram of ground OT terminal

Connect the ground cable to the M8 hole of the ground bar, as shown in Figure 4-7.

Figure 4-7 Connect the ground cable

Note:

Measure the grounding resistance with a grounding resistance measuring instrument to ensure
that the grounding resistance is less than 10Ω.

Ground cable layout principle are shown below:

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A16 integrated direct air power cabinet (550W/750W) installation manual 4 Cabinet installation

◆ The connection points at both ends of the working grounding cable should
ensure good electrical contact, and do a good job in anti-corrosion and anti-rust
treatment.

◆ There should be no joint between the grounding cables.

◆ It is forbidden to install switch or fuse on the ground cable.

◆ The grounding cable and signal cable shall not be parallel or intertwined to
reduce mutual interference.

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5 Components Installation

5.1 Install the Photovoltaic Module

The photovoltaic modules are packing separately before delivery. So the modules
should be installed at the construction site.

Caution:
Do not put your hand into the module slot to avoid electric shock. Non-professional
maintenance personnel are not allowed to insert, remove, or replace the photovoltaic
module.

The mounting methods of the two kinds of modules are the same. Before mounting,
please make sure the module slot to be installed is matched with the module type.

1. Hold up the module, insert it into the corresponding slot;

2. Slowly push the module until its front panel is flush with the panel of the embedded
power supply system;

3. Fasten the screws on the front panel clockwise to lock the module.

Figure 3 3 Install the photovoltaic module

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6 Cable Connection and Laying

6.1 Cable Laying Requirements

Cable laying principle

◆ The specification, route, section and position of laying cables shall comply with
the provisions of the construction drawing, and the laying of cables and the use
of ports shall be convenient for maintenance and future expansion.

◆ Cables must be arranged neatly, without damage to the skin, all kinds of cables
should not be pulled hard, and appropriate allowance should be left.

◆ The AC/DC power supply and signal cables should be arranged separately to
avoid being in the same harness. When it is impossible to avoid the same route,
the interval should be at least 5cm.

Cable bending principle

◆ All kinds of cables should not be bent excessively at the bend to protect the cable
from damage.

◆ The bending radius of the cable should be ≥ 5~10 times of the cable diameter.

Layout principle of power cable

◆ Including the ground cable, power cable should be in accordance with the
principle of shortest, according to the actual routing needs, on-site processing.

◆ The power cable must be made of the whole length of cable, with no connector
in the middle.

Cable binding principle

◆ The cables must be carefully tied up with cable ties, and the spacing between
the thread buckles should be kept even and the tightness should be moderate.
The bundled cables should be close to each other, the appearance should be
straight and neat, and cannot be entangled with each other, as shown in Figure
6-1.

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A16 integrated direct air power cabinet (550W/750W) installation manual 6 Cable connection and laying

Figure 6-1 Straight cable binding diagram

◆ The cable outlet of the plug shall be bundled in fan-shaped order, and the cable
shall not be wound, as shown in Figure 6-2.

Nylon tie

Figure 6-2 Wiring diagram

◆ The thread buckle shall be cut neatly without sharp angle. The buckle should be
in one direction as far as possible, as shown in Figure 6-3.

Figure 6-3 Thread fastening

◆ When the bundled cables are bent, the binding tape should not be tied at the
turning point, otherwise the inner core may be broken. The binding method is
shown as Figure 6-4.

Figure 6-4 Turning strapping

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A16 integrated direct air power cabinet (550W/750W) installation manual 6 Cable connection and laying

6.2 Connect and Lay the Solar Power Supply

Cable
Route the solar power supply cable into the cabinet from the bottom left cable hole.
Make the cable ends into tube type terminals.

Connect the tube type terminals onto the photovoltaic DC fuse, which has already
connected with the solar power input ends of the 48V embedded power supply
system before delivery.

The wiring diagram is shown as Figure 6-5.

Figure 6-5 Wiring diagram of solar power input cable

The solar power supply cable is ≥4mm2.

Warning:

Before installing or removing the power cable, it is necessary to ensure that the
switch of the power supply system is off, and it is strictly forbidden to install or remove
the power cable with electricity.

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A16 integrated direct air power cabinet (550W/750W) installation manual 6 Cable connection and laying

6.3 Connect the Lithium Battery Cable

The lithium batteries are installed in the battery cabinet. Before connecting the
battery cable, please remove the top and front cover on the 48V embedded power
supply system. The positive battery cable is connected to RTN+ busbar M8 bolt. The
negative battery cable is connected to BAT- circuit breaker input transferring copper
bar M8 bolt. The communication cable of the lithium battery is connected to Z2-(A4
B4) on the FSU.

Figure 6-6 Wiring diagram of the lithium battery cable

Warning:

Before installing or removing the battery cable, it is necessary to ensure that the
switch of the power supply system is off, and it is strictly forbidden to install or remove
the power cable with electricity.

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A16 integrated direct air power cabinet (550W/750W) installation manual 6 Cable connection and laying

6.4 Connect the Communication Signal Cable

For enhancing the protection level, the FSU is covered with a protective shield.
Before connecting the cables on the FSU, the protective shield have to be removed
by loosening the screws on either side of the shield, as shown in Figure 6-7.

Water-proof connector Protective shield

Figure 6-7 Remove the protective shield on the FSU

Pass the cables to be connected through the water-proof connectors on the

protective shield, then connect them onto the FSU. Finally, recover the shield onto
the FSU. The instruction of the water-proof connectors is shown in Figure 6-8 and
Table 6-1.

Figure 6-8 Instruction of the water-proof connectors

Table 6-1 Water-proof connectors instruction

No. The cable passing through the connector

1 Power cable of FSU from 48V embedded power supply system

2 Voltage collection cable of smart meter
3 Power cable of temperature and humidity sensor
4 Network cable connecting FSU with the switch
Communication cable of temperature and humidity sensor
5
Communication cable of lithium battery
Communication cable of fan controller
6
Communication cable of 48V embedded power supply system
Communication cable of travel switch
7
Communication cable of smart meter
8 Reserved connector

The communication cables connection diagram on FSU and 48V embedded power
supply system is shown as Figure 6-9 and Table 6-2. Please refer the Appendix A and B
for the specific connection terminals on 48V embedded power supply system and FSU.

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A16 integrated direct air power cabinet (550W/750W) installation manual 6 Cable connection and laying

1
FSU without the
3 protective shield

4 48V embedded power

supply system

Figure 6-9 Communication cables connection diagram on FSU and 48V embedded power
supply system
Table 6-2 Communication cable connection table

No. Connection point 1 Connection point 2

1 A4B4 at Z2 area on FSU RJ45 port of RS485 on lithium battery

RJ45 port of RS485 on 48V embedded
2 A6B6 at Z2 area on FSU
power supply system
3 LAN port on FSU LAN port on switch
LAN port on 48V embedded power
4 POE port on switch
supply system

6.5 Connect Load Power Supply Cable

6.5.1 Connect AC load power supply
The inverter and the PDU can provide 4 220Vac load power output ports in all, as
shown below.

Figure 6-10 AC output ports

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A16 integrated direct air power cabinet (550W/750W) installation manual 6 Cable connection and laying

6.5.2 Connect DC load power supply cable

DC load power supply terminals are on the right side of the cabinet. Positive pole
and negative pole each have 8 terminals. The positive terminals are all short-circuit
connected. The output voltage is -42Vdc~-58Vdc.

Figure 6-11 DC output terminals

6.6 Seal Cable Holes

After cable connection, be sure to seal cable holes with mud plugs for reducing the
probability of animals entering the cabinet.

28
7 Lithium Battery Installation

7.1 Unpacking Inspection

Check whether the packing box is damaged. If it is seriously damaged, do not open
it without permission, and immediately notify the carrier and manufacturer. Check
the reference packing list.

7.2 Install the Lithium Battery

The lithium battery is installed in the battery cabinet. The mounting ears on both
sides of the battery are used for fixing the battery in the cabinet. Please use 4 M6×16
screws and square snap nuts to reliably fix the battery. The bottom of the battery
pack needs to be equipped with a tray to bear the weight to prevent the mounting
ears from being deformed by the long-term force.

Figure 7-1 Schematic diagram of installing lithium battery

7.3 Connect the Battery Cables

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A16 integrated direct air power cabinet (550W/750W) installation manual 7 Lithium battery installation

7.3.1 Grounding
Unscrew the screw at the grounding hole on the battery panel, install the matching
yellow and green cable on the OT terminal, then wind it on the screw and tighten it
with a screwdriver.

7.3.2 Connect the power cable

Connect the positive/negative pole of battery to the positive/negative pole of power
supply system. Before connecting, please distinguish the positive and negative
polarity of input and output terminals.

Figure 7-2 Positive/negative pole of battery

Figure 7-3 Positive pole cable (red) and negative pole cable (black)

7.3.3 Connect the communication cable

The communication between the batteries and the upper computer/FSU can be
realized through 485 communication cable, for monitoring the running status of the
batteries.

Figure 7-4 Battery communication cable connection

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A16 integrated direct air power cabinet (550W/750W) installation manual 7 Lithium battery installation

7.4 Multiple Batteries Connection

When installing multiple batteries, RS485 cascade mode is adopted. RS485A on
battery 1 connects to RS485B on battery 2. And so on, all the way to the last battery.
Finally, connect the RJ-45 interface vacated on the head/tail battery with the interface
of FSU with a network cable.

Figure 7-5 Cable connections of multiple batteries

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A16 integrated direct air power cabinet (550W/750W) installation manual 7 Lithium battery installation

7.5 Set the Battery Dial Address

Each lithium battery has a different address, from 0001, 0011 to 1111. A total of 15
batteries can be installed. Description of battery dial address rules is shown below.
Set the battery dial address according to the rules.

Table 7-1 Description of battery dial address rules

Upper computer Lithium battery Dial switch

address address Dial 1 Dial 2 Dial 3 Dial 4

1 1 0 0 0 1

2 2 0 0 1 0

3 3 0 0 1 1

4 4 0 1 0 0

5 5 0 1 0 1

6 6 0 1 1 0

7 7 0 1 1 1

8 8 1 0 0 0

9 9 1 0 0 1

10 10 1 0 1 0

11 11 1 0 1 1

12 12 1 1 0 0

13 13 1 1 0 1

14 14 1 1 1 0

15 15 1 1 1 1

32
8 Photovoltaic Bracket Installation

8.1 Photovoltaic Bracket Introduction

Station energy photovoltaic bracket adopts landing piles installation. It provides
power supply for station equipment and shelter for station cabinet and personnel
operation. The appearance diagram of photovoltaic bracket before and after
installation of photovoltaic panel is shown in Figure 8-1.

Figure 8-1 Photovoltaic bracket appearance diagram (before and after installation of
photovoltaic panel)

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A16 integrated direct air power cabinet (550W/750W) installation manual 8 Photovoltaic bracket installation

Table 8-1 Specifications of photovoltaic bracket

Items Descriptions
Hot dip galvanizing treatment of metal parts, the zinc layer
Surface treatment
thickness of the main frame shall not be less than 70μm;
and appearance
appearance is silvery white.
1. The main body of the front and rear columns is made of
section steel, 150×75×5×7;
2. The transverse support adopts aluminum profile guide rail;
Material 3. The fastening bolts, nuts, flat washers and spring washers
are made of stainless steel;
4. The strength grade of cement base concrete shall not be
lower than C30.
1. Supports the installation of 21(3×7) 330WP photovoltaic
panels;
2. The dimension of photovoltaic panel is 1956×992×40,
Function
unit: mm;
3. Angle between photovoltaic panel and horizontal plane is
10°.
Installation way Site installation of floor cement pile base

8.2 Installation Precautions

◆ The construction shall be carried out in strict accordance with the station
scheme drawings;

◆ The bolts of photovoltaic bracket shall be fastened reliably, and the key nodes
shall be fastened with double nuts;

◆ Reliable lightning protection grounding shall be made at the pile column of

photovoltaic bracket, which shall be connected with the station grounding grid.

8.3 Installation Steps

1. Check the packing list and check the completeness of materials;

2. Level the ground and pour concrete according to the overall size requirements
of photovoltaic support;

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A16 integrated direct air power cabinet (550W/750W) installation manual 8 Photovoltaic bracket installation

Figure 8-2 Schematic diagram of ground pile column setting of photovoltaic bracket (unit:
mm)

Figure 8-3 Schematic diagram of photovoltaic bracket pile pouring (unit: mm)

3. Anchor bolts shall be embedded according to size requirements. The next

installation operation can be carried out until the concrete become dry and hard,
and the anchor bolts are stable.

Figure 8-4 Schematic diagram of photovoltaic bracket anchor bolt burying and positioning
dimension (unit: mm)

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A16 integrated direct air power cabinet (550W/750W) installation manual 8 Photovoltaic bracket installation

4. Install the front and rear columns of the photovoltaic bracket. The length of the
front and rear columns are different.

Figure 8-5 Install the front and rear columns

Figure 8-6 Install the columns nuts

5. Install the photovoltaic bracket longitudinal beam.

Figure 8-7 Install the photovoltaic bracket longitudinal beam

6. Install the photovoltaic bracket crossbeam.

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A16 integrated direct air power cabinet (550W/750W) installation manual 8 Photovoltaic bracket installation

Figure 8-8 Install the photovoltaic bracket crossbeam

7. Install the photovoltaic panels.

Figure 8-9 Install the photovoltaic panels

8. Photovoltaic panel wiring. The photovoltaic panels are connected in series and
parallel according to the photovoltaic electrical wiring schematic diagram below,
and finally connected to the cabinet.

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A16 integrated direct air power cabinet (550W/750W) installation manual 8 Photovoltaic bracket installation

Figure 8-10 Photovoltaic electrical wiring schematic diagram (550W)

Figure 8-11 Photovoltaic electrical wiring schematic diagram (750W)

Caution:

All electrical connections must meet the requirements of national and local electrical

38
A16 integrated direct air power cabinet (550W/750W) installation manual 8 Photovoltaic bracket installation

codes. Disconnect all fan power before installation.

9. Check the installation. The connection and fastening of photovoltaic bracket

should be stable and reliable, and the connection between photovoltaic panels
is stable and reliable without looseness, shaking and other defects situation.

39
9 Installation Inspection

Inspection items of cabinet installation

Inspection
No. Inspection items
results

The cabinet placement position should be strictly consistent (Qualified;

1 (Unqualified
with the layout of the computer room.

Height error of all cabinets after leveling is less than 5mm, and (Qualified;
2
front and rear error of adjacent cabinets is less than 5mm. (Unqualified

All bolts should be tightened (pay special attention to the

(Qualified;
3 electrical connection), flat pads and elastic pads should be
(Unqualified
complete, and cannot be installed upside down.

(Qualified;
4 The cabinet is clean.
(Unqualified

(Qualified;
5 Keep the cabinet clean and meet the dust-proof requirements.
(Unqualified

The exterior paint decoration should be in good condition. If

(Qualified;
6 there is any paint drop, the paint drop part should be repainted
(Unqualified
immediately to prevent corrosion.

The cabinet door is flexible to open and close, and the door (Qualified;
7
lock is normal. (Unqualified

(qualified;
8 All kinds of marks are correct, clear and complete.
(Unqualified

There must be no adhesive tape, cable ties, paper scraps,

(Qualified;
9 packing bags and other construction remnants around the
(Unqualified
cabinet.

The cabinet blind plate is adjusted in place to ensure the (Qualified;

10
isolation of cold and hot passages. (Unqualified

Cable installation inspection items

A16 integrated direct air power cabinet (550W/750W) installation manual 9 Installation inspection

Inspection
No. Inspection items
results

All cable connections must be firm and reliable. Pay special

attention to the connection reliability of communication network (Qualified;
1 (Unqualified
cables and the connection of all cable connectors in the
cabinet.

The bare cable and cable nose handle at the terminal shall be
(Qualified;
2 tightly wrapped with insulating tape or covered with heat
(Unqualified
shrinkable sleeve, and shall not be exposed.

Flat pads and elastic pads should be installed at each terminal (Qualified;
3
to ensure firm installation and good contact. (Unqualified

Cable binding should be neat and beautiful, with uniform (Qualified;

4
spacing, moderate tightness and consistent orientation. (Unqualified

Cable layout should be convenient for maintenance and future (Qualified;

5
expansion. (Unqualified

Signs at both ends of various cables should be clearly visible (Qualified;

6
(paste labels) (Unqualified

The excess length of the tie should be cut off, and all tie strips (Qualified;
7
must be cut flat at the same root without pulling the tip. (Unqualified

(Qualified;
8 There is no excess tape, tie, etc. left on the cable.
(Unqualified

All parts to be installed have been installed completely, and (Qualified;

9
there are no left-over parts on site. (Unqualified

Electrical installation inspection items

Inspection
No. Inspection items
results

All self-made protective ground cables must use copper-core

cables, and the cable diameter meets the requirements. No (Qualified;
1 (Unqualified
disconnectable devices such as switches and fuses can be set
in the middle, and there can be no open circuit phenomenon.

According to the circuit diagram of the power supply system,

check whether the grounding cable is firmly connected,
(Qualified;
2 whether the AC lead-in cable and wiring in the cabinet are
(Unqualified
correctly connected, and whether the screws are fastened.
Ensure that there is no short circuit in the input and output.

The excess length of power cord and protective ground cable (Qualified;
3
should be cut off and not coiled. (Unqualified

When making the nose for the power cord and protective (Qualified;
4
ground cable, the nose should be welded or pressed firmly. (Unqualified

41
A16 integrated direct air power cabinet (550W/750W) installation manual 9 Installation inspection

Inspection
No. Inspection items
results

When laying, the power cord and ground cable should be (Qualified;
5
bound separately from other cables. (Unqualified

(Qualified;
6 The dip switch setting on the device is correct.
(Unqualified

42
10 Configuration After Installation

This chapter only introduces the basic configuration steps after installation. Refer to
the maintenance manual of the cabinet for the relevant contents of use and
maintenance.

10.1 Set the Battery Dial Address

Dial the battery address switch (as shown below) on the battery panel according to
the rules in Table 7-1 and Table 10-1.

Figure 10-1 Battery Dial Address Switch

Table 10-1 Set range of battery dial address

Application scene Number of batteries Address range

550W 7 From 0001 to 0111
750W 9 From 0001 to 1001

10.2 Configure FSU IP

Connect the computer to the LAN port on FSU with a network cable. The computer
IP should be set in the same network with FSU IP for mutual communication.

Enter the default IP of FSU at the browser address bar. The default IP of FSU is
192.168.1.50. The following interface will be displayed.

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A16 integrated direct air power cabinet (550W/750W) installation manual 10 Configuration after installation

Click 【Network Settings】, then set the FSU IP as needed, as shown below.

Figure 10-2 Configure FSU IP

10.3 Configure 48V Embedded Power Supply

System IP
Connect the computer to the LAN port on 48V embedded power supply system with
a network cable. The computer IP should be set in the same network with 48V
embedded power supply system IP for mutual communication.

Enter the default IP of 48V embedded power supply system at the browser address
bar. The default IP of 48V embedded power supply system is 192.168.70.2. The
following interface will be displayed.

Click 【Communication】, then set the 48V embedded power supply system IP as
needed, as shown below.

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A16 integrated direct air power cabinet (550W/750W) installation manual 10 Configuration after installation

Figure 10-3 Configure 48V Embedded Power Supply System IP

45
Appendix A General Wiring Diagram
of 48V Embedded Power Supply
System (550W/750W)

46
A16 integrated direct air power cabinet (550W/750W) installation manual

Figure A-1 General wiring diagram of 48V embedded power supply system (550W)-1

47
A16 integrated direct air power cabinet (550W/750W) installation manual

Figure A-2 General wiring diagram of 48V embedded power supply system (550W)-2

48
A16 integrated direct air power cabinet (550W/750W) installation manual

Figure A-3 General wiring diagram of 48V embedded power supply system (750W)-1

49
A16 integrated direct air power cabinet (550W/750W) installation manual

Figure A-4 General wiring diagram of 48V embedded power supply system (750W)-2

50
Appendix B General Wiring Diagram
of FSU (550W/750W)

Figure B-1 General wiring diagram of FSU (550W)

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A16 integrated direct air power cabinet (550W/750W) installation manual

Figure B-2 General wiring diagram of intelligent power and environment monitoring system (750W)

52
Appendix C Abbreviations

NO. Abbreviations Full name in English

1 AC Alternating current

2 BAT Lithium Battery

3 BLVD Battery low voltage disconnection

4 DC Direct current

5 FSU Field supervision unit

6 LLVD Load low voltage disconnection

7 MPPT Maximum power point tracking

8 PDU Power distribution unit

9 SPD Surge protective device

53