ZENO

ZENO
EN - USE AND MAINTENANCE

Cod. EOM0010OM

2012-06
 OPERATING INSTRUCTIONS

FOREWORD INDEX
1. DETAILS OF THE MACHINE Pag. 4
1.1 General Terms and Warranty Conditions Pag. 4
1.2 Designated Use and Conformity Pag. 5
1.3 Manufacturer Pag. 5
1.4 Declaration of Conformity Pag. 6
1.5 Information Requests and Orders Pag. 6
1.6 Identification Plate Pag. 6
1.7 Technical Features Pag. 6
1.7.1 How to Interpret the Safety Decals Pag. 7
1.7.2 Service Data Pag. 8
1.7.3 Noise Pag. 8
1.7.4 Packaging and Handling Pag. 8

2. SAFETY RULES Pag. 9

2.1 General Safety Rules Pag. 9
2.2 Safety Rules Concerning the Attachment to the Tractor Pag. 11
2.3 Safety Rules Concerning Road Transportation Pag. 12
2.4 Cardan Shaft Safety Pag. 13
2.5 Safety Measures Concerning the Hydraulic System Pag. 13
2.6 Use, Maintenance and Safety Regulations Pag. 14

3. RULES OF USE Pag. 15

3.1 Attachment to the Tractor Pag. 15
3.1.1 Hitching Pag. 15
3.1.2 Adapting the Cardan Shaft Pag. 19
3.2 Unhitching the Machine from the Tractor Pag. 19
3.3 Stability of Tractor-Machine Unit During Transportation Pag. 20
3.4 Road Transportation Pag. 21
3.5 Loading Procedure Pag. 22
3.6 Spreading Charts Pag. 23
3.6.1 Checking the Delivered Quantity Pag. 24
3.7 Spreading Operation Pag. 26
3.7.1 Feed Chamber Adjustment Pag. 27
3.7.2 Border Spreading Pag. 28
3.7.3 Spreading on Residual Land Pag. 29
3.7.4 Switching Vanes to Modify Spreading Width Pag. 30
3.8 During work Pag. 31
3.8.1 Important Advice for Optimum Spreading Pag. 31
3.8.2 Driving Technique Pag. 32

4. MAINTENANCE Pag. 32
4.1 When the Machine is New Pag. 33
4.2 Lubrication Pag. 33
4.3 Cleaning the Machine after Work Pag. 34
4.4 Parking and Garaging Pag. 35

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5. DEMOLITION AND DISPOSAL Pag. 35

6. SETTING THE FEED CHAMBERS Pag. 36
7. SPECIAL GRIDS FOR POWDERED FERTILIZERS OR
PELLETIZED ORGANIC AMENDERS Pag. 37
8. ASSEMBLING THE PROTECTION Pag. 38

9. TROUBLE SHOOTING CHART Pag. 39

10. TROLLEYS Pag. 41

10.1 Loading the product inside the hopper Pag. 42
10.2 How to park the trolley Pag. 43
10.3 Axle track variation Pag. 44
10.4 Checking the tires Pag. 44
10.5 Demolition instructions Pag. 44

FOREWORD

This manual gives the instructions for the correct use and maintenance of the
ZENO centrifugal fertilizer spreaders.
This manual is part and parcel of the product and must be kept in a safe place for
consultation during the entire life span of the machine. It is mandatory to ask for a
copy of this manual to the manufacturer of the machine or to the previous owner in
case it is damaged or missing.
The customer shall instruct all personnel on accident risks, safety devices, noise
exposure risks and general accident prevention rules provided by the international
directives and by the law in force in the country where the machines are used.
In any case, the machine shall be used only by skilled operators who shall strictly
follow all technical and accident-prevention instructions contained in this manual.
It is the user's responsibility to check that the machine is operated only in conditions
of complete safety for people, animals and property.

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1. DETAILS OF THE MACHINE

1.1 General Terms and Warranty Conditions

The warranty shall cover defective parts upon MASCHIO GASPARDO’s prior
technical approval.
All MASCHIO GASPARDO products have a standard twelve month warranty from
date of delivery to the Purchaser, which is validated by invoice or receipt.
The warranty will not cover defects due to:

• normal wear and tear of the components;

• improper use of the machine and non-compliance with the instructions given in the
operating manual;
• negligence of cleaning and maintenance work;
• deterioration due to improper handling of the machine;
• use of non-original spare parts;
• repairs or service by unauthorized personnel;
• modifications made without written approval of MASCHIO GASPARDO;
• damages due to the carrier’s improper handling;
• if the limits set out in the Technical Features table have been overshot.

Take notice: All goods (machines, accessories and spare parts) travel at the
Purchaser’s risk.

MASCHIO GASPARDO has no obligation to compensate unsuccessful or insufficient

harvest due to defects of spreading.
In order to verify warranty eligibility, the Purchaser must bear the cost of shipping the
parts back to MASCHIO GASPARDO Any unauthorized returns will be denied.
MASCHIO GASPARDO reserves the right to accept or refuse warranty, its decision is
definitive and irrevocable, and the Purchaser shall accept it without conditions.
MASCHIO GASPARDO also reserves the right to modify its machines at any time
and without advance notification; it is not bound to modify machines previously sold
or already in use.

These Terms and Conditions shall be governed by the laws of Italy and any disputes
shall be subject to the exclusive jurisdiction of the Court of Campodarsego (PD -
Italy).

Purchaser should verify upon delivery that the machine has not been damaged
during transportation and that all accessories are undamaged and complete.

CLAIMS MUST BE SUBMITTED WITHIN TEN DAYS AFTER RECEIPT OF GOODS.

AFTERWARDS THEY WILL NOT BE ACCEPTED. CLAIMS SHALL BE IN WRITTEN
FORM ENTITLED “PROOF OF CLAIM”.

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1.2 Designated Use and Conformity

A fertilizer spreader can operate by means of an agricultural tractor equipped with a

lifting unit and universal three-point hitch (if carried) or by means of a towing hook
(if trailed). A fertilizer spreader can be used in combination with machines for the
treatment of the soil.

The centrifugal fertilizer spreader of the ZENO serie has been designed and built to
distribute fertilizers of different types and concentration, alongside with seeds, salt,
sand and granular products in general.
This agricultural implement can only operate through cardan shaft applied to the
PTO of the agricultural tractor.

This machine has been designed and built to operate outdoor and its performances
can be affected by the weather conditions.

Any use different from the above mentioned ones shall be considered as
unauthorised and hazardous.

It is strictly forbidden to spread materials such as iron and glass products, stones
and similar, that could damage both people and things.

MASCHIO GASPARDO disclaims all responsibility for any consequential injuries to

persons or damage to the machine or to things caused by an improper use of the
spreader that is to say different from its designated use. Any improper use of the
machine is at operator’s complete risk and responsibility.

A correct use of the machine includes the observance of all the indications and rules
contained in this instruction manual and the use of MASCHIO GASPARDO genuine
spare parts only. Unoriginal spare parts and attachments are uncontrolled and
unapproved. Their use relieves MASCHIO GASPARDO of any responsibility and
invalidates the warranty.

The machine has been built in conformity with the state-of-the art knowledge and the
accident prevention regulations in force. However its use may be dangerous for the
operator or third parties. Never ignore any functional flaw that may compromise
safety. In such a case, immediately contact MASCHIO GASPARDO authorized and
specialized personnel in order to make a check and solve the problem.

It is essential that the operator is in good heath conditions and respects all the
accident prevention regulations, industrial medicine specifications, and road traffic
laws in force.

1.3 Manufacturer

MASCHIO GASPARDO S.p.a.

Via Marcello, 73 - 35011
Campodarsego (Padova) - Italy

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1.4 Declaration of Conformity

The ZENO centrifugal fertilizer spreaders comply with the European Machinery
Directive 2006/42/EC. The following harmonized standards have been used for
adapting the machine: UNI EN ISO 4254-1:2010, UNI EN 14017:2010, as well as the
technical specifications ISO 11684:1995.

1.5 Information Requests and Orders

For any information and spare part orders it is necessary to contact the dealer or
MASCHIO GASPARDO S.p.a. directly at:
Phone - 0039 049 9289810 - Fax - 0039 049 9289900
E-mail info@maschio.com - Please always indicate the PIN of the machine.

1.6 Identification Plate

Each individual machine has an identification

plate indicating the following details:
1) Mark and address of the Manufacturer;
2) Type and model of machine;
3) Unloaded mass, in Kilograms;
4) Mass full load, in Kilograms;
5) Registration of the machine;
6) Year of manufacture;
7) CE mark.
You are advised to note down your data on the
form below, along with the date of purchase (8)
and the dealer’s name (9).

The Identification Plate has 8) ____________________

legal value. It cannot be 9) ____________________
changed, removed or
falsified. This information must always be quoted
whenever assistance or spare parts are needed.

1.7 Technical Features

U.M. ZENO 18 ZENO 24 ZENO 28 ZENO 32

Hopper Capacity (basic version/w ith extension) l. 900 1600 1600 1600
Loading Height m. 1,02 1,17 1,17 1,17
Length m. 1,34 1,4 1,4 1,4
Width m. 1,88 2,23 2,23 2,23
Weight kg. 298 434 434 459
Number of Discs nr. 2 2 2 2
PTO giri/min. 540 540 540 1000
3-Point Linkage cat. 2a - 3a 2a - 3a 2a - 3a 2a - 3a
Disc Revolutions Per Minute giri/min. 685 685 840 1000
Spreading Width* m. 12 - 24 12 - 24 21 - 28 24 - 36
Extension capacity hopper l. 600-1100 600-1400 600-1400 600-1400

* depending on fertilizer

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1.7.1 How to Interpret the Safety Decals

11

12

10 10

13

10

The safety decals must be readable. Clean them with a

cloth, water and soap.

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1) Before engaging the cardan shaft, check the prescribed number of

revolutions per minute. Never switch the standard rotation of 540 r/min to
1000 r/min.
2) Cardan shaft, danger of becoming entangled. Do not approach the rotating
cardan shaft. Pay close attention to clothing, which must not be loose or
fluttering.
3) Read the instruction manual before operating the machine. Lack of
knowledge is dangerous.
4) Before carrying out any adjustment or maintenance work, turn off the tractor
engine, remove the ignition key and read the instruction manual.
5) Danger of fall. Never get on the machine.
6) High pressure hydraulic tubes. Read the operating instructions.
7) Crushing danger, do not stay in-between tractor and spreader.
8) You could be hit by sharp stones. Keep well away from the machine while it
is operating.
9) Danger of hand shearing. Wait until the machine has come to a complete
stop.
10) It is prohibited to mount on protections.
11) The machine can be charged only if attached to the tractor and lifted from
ground. The machine must not be laid on ground when charged.
12) Refer to the instruction manual to cut the cardan shaft and to start the
machine.
13) Do not hook anything to the carried machine.

1.7.2 Service Data

The PTO speed is 540 rpm for the 18, 24 and 28 models. It is 1000 rpm for the 32
model.

1.7.3 Noise
The sound level of the machine, as measured at the operator’s position, reaches
76 dB.

1.7.4 Packaging and Handling

Our spreaders are normally supplied completely assembled, packed and
positioned on wooden pallets to enable easy loading and unloading with engine
fork lifts.
Before shipment, all spreaders are secured by using safety belts to the means of
transportation.
We recommend using suitable safety belts again in case of further handling of the
spreaders and trans-shipments.
N.B: If a spreader in not positioned on a wooden pallet, it is possible to lift it by
means of chains or ropes using the hooks inside the hopper or on the
supplementary grid identified by the pictogram in the picture below

It is mandatory to carry out all lifting operations with completely

empty hopper.
Please pay special attention to the maximum resistance of the
ropes and chains that must be compatible with the weight of the
spreader and its applied attachments.

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2. SAFETY RULES

Pay close attention to this danger sign anytime it appears

in this manual.

There are three levels of danger:

DANGER: This sign warns that the operations described cause serious lesions,
death or long term health risks, if they are not carried out correctly.

ATTENTION: This sign warns that the operations described could cause serious
lesions, death or long term health risks, if they are not carried out correctly.

CAUTION: This sign warns that the operations described could cause serious
damage to the machine, if they are not carried out correctly.

Carefully read all the instructions before operating the machine; if in doubt,
contact the dealer’s technicians. MASCHIO GASPARDO declines all
responsibility for the
in-observance of the safety and accident prevention rules described below.

2.1 General Safety Rules

• The use of the machine foresees one single operator to carry out all the
operations included in this manual.
• The machine is not suitable to be used in different sectors from the agricultural
one.
• The operator must be in good health. The operator must not be tired, sick or
under the effect of alcohol, medicines or drugs.
• The machine is generally used during daylight. If it is exceptionally used at
night or in reduced visibility conditions, it is mandatory to use the road lights of
the tractor or an additional kit of lights.
• The operator must pay close attention to the danger signs in this manual and
applied on the machine.
• The decals with the instructions applied on the machine give shortened advice
to avoid accidents. Pay special attention to all the safety decals and replace
them if damaged or missing with original decals to be asked directly to
MASCHIO GASPARDO.
• It is mandatory to read, understand, learn and comply with the instructions
contained in this manual before operating or moving the machine. Improper use
may seriously harm people and damage property.
• This manual must always be at hand in order to be used if necessary. In case it
is missing or damaged, asking the manufacturer for a copy is mandatory.

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• Maintenance and adjustment work must be carried out by authorized personnel

only. Both the operator and maintenance fitter must know the machine well,
especially regarding dangers resulting from improper use or incorrect repairs.
Any intervention must be done with the engine switched off, key removed from
panel, and the tractor blocked.
• Never touch the moving parts.
• It is strictly forbidden to drive the tractor, or allow it to be driven, with the
equipment attached by persons without experience or who do not possess a
drivers license or who are in poor health.
• Before starting, check the tractor and the machine in regards to functionality,
road safety and accident prevention rules.
• Before starting, the operator must become familiar with the control devices and
their functions.
• Check the tightness of all the distribution parts, particularly discs and vanes.
• Verify the wear of the hydraulic hoses (please refer to Paragraph 2.5 Safety
Measures Concerning the Hydraulic System)

• Carry out maintenance work only if the machine is positioned on even and solid
ground. Avoid abrupt movements that may cause the machine to overturn.
• Never use parts of the machine as a means to get on it.
• Pay special attention to the eventual presence of people (children!) and/or
animals in the surrounding area, mostly if working near roads or buildings.
Nobody should be standing within the working area of the machine. High visibility
is essential.
• Use cabin tractors.
• All protections must be in perfect working conditions. If missing they must be
applied. If damaged, they must be replaced with MASCHIO GASPARDO original
parts. The operator must check their condition before each use.
• Play special attention when assembling the side protections supplied dismounted
as indicated in chapter 8 (ASSEMBLING THE PROTECTION) of this manual.
• It is strictly forbidden to remove or alter the safety protections, possible grids and
protection casings.
• The loading operation must be carried out only with the engine off, ignition key
removed, machine hitched to the tractor, lifted from ground and shutters closed.
• In order to load the machine with fertilizer bags having a mass heavier than 25
Kg, use a crane with suitable lifting capacity.

• In case it is necessary to intervene inside the hopper, it is mandatory to switch off

the tractor’s engine, remove key from panel and disengage the hydraulic system
from the tractor.
• During checks, maintenance work or repairs, make sure nobody starts the tractor
by mistake.
• Before any intervention, all rotating parts must have come to a complete stop
and the ignition key removed.
• Use suitable clothing. Never wear loose or fluttering clothes that may get
entangled in the moving parts of the machine.
• Do not wear pendants, necklaces, bracelets and rings when using the machine.

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• During use, the machine may cause powder emissions. It is advisable to check
the filters of the tractor’s ventilation system periodically or to use suitable
protection systems of the breathing apparatus such as anti-powder masks (See
2.6 Use, Maintenance and Safety Regulations).

Noise
Goggles Gloves Shoes Headphones Mask Overalls

• Keep your hands and feet away from the rotating parts of the machine, cardan
shaft included. Do not touch anything in motion even by means of another object.
• Never carry passengers on the tractor.
• Never carry passengers on the equipment.
• Never approach the machine until the rotating parts have completely stopped.
• Before getting off the tractor, turn the engine off, activate the brake and remove
the ignition key from panel. Check that nobody approaches the chemical
substances.
• Never leave the tractor seat when engine is running.
• It is strictly forbidden to overlap any object above the hopper, exceed the hopper
maximum capacity and overall dimensions.

• During use, the operator shall have sufficient visibility over the working areas
considered as dangerous. For this purpose it is important to clean the rear-view
mirrors of the tractor and keep them in optimum condition.
• The category of the pins must match with that of the tractor's hydraulic elevator.
• The machine must be started only outdoor and with enough visibility to see up to
the farther distance of the spreading.
• The PTO shall never be connected during transport.

2.2 Safety Rules Concerning the Attachment to the Tractor

• Before hitching the machine to the tractor the operator shall verify the tractor-
equipment stability as specified in the chapter “RULES of USE”, paragraph 3.3
• Hitch the machine to a sufficiently powered tractor by means of an appropriate
device (lifter), in conformity with the regulations in force.
• The category of the machine hitches must match with those of the lifter.

• Pay close attention when working within the range of the lifting
arms as this is a very dangerous area.
• Be very careful when hitching and unhitching the machine.
• It is strictly forbidden to stand between the tractor and the
ATTENTION
linkage to manoeuvre the lifting controls from the outside.

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• If it is necessary to stand between the tractor and the machine,

turn the tractor engine off and remove the ignition key. Activate the
brake and insert suitable blocks under the wheels.
ATTENTION
• Do not hook anything to the carried machine.

2.3 Safety Rules Concerning Road Transportation

• When driving on public roads, respect all road rules in force.

• It is compulsory to apply an orange flashing light to the tractor.
• It is very important to remember that road holding, direction and braking
performance can be affected, sometimes considerably, by a carried or towed
machine.
• The operator shall take into account the centrifugal force when turning. The
centre of gravity shifts depending on the position of the machine, carried or
trailed.
• During transportation the hopper shall be empty.
• The operator shall reduce speed during transportation, especially when driving
on bumpy roads. The weight of the lifted machine may render driving difficult
and damage the machine itself.
• When the dimensions of the machine hide the tractor’s signalling and lighting
devices, these must be installed on the equipment as well, in conformity with
the road rules in force.
• The operator shall verify the perfect working order of the lighting system. It is
also important to remember that the correct signalling sequence is the following:

A - Direction Indicator

B - Red Position Light

C - Stop Light

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2.4 Cardan Shaft Safety

• Only use the cardan shaft supplied by MASCHIO GASPARDO.

• Check the good functioning of the PTO shaft and its guard. It is necessary to
read and follow the instructions of the cardan shaft manufacturer from
their use and maintenance manual.

• The cardan shaft must be connected and disconnected only with the
engine turned off and the ignition key removed.
• Block the rotation of the cardan shaft guard by means of the supplied
DANGER chain.

• Frequently check the cardan shaft guard that must be kept in good
working order.
• Before engaging the PTO, check that the revolutions per minute are
those indicated on the decal applied to the machine.
DANGER • Clean and lubricate the cardan shaft only when it is disconnected from
tractor

• Before engaging the cardan shaft, check the surrounding area for the
eventual presence of persons and animals. Check again the PTO
speed that shall not exceed the prescribed one.
• It is mandatory to disconnect the PTO any time the cardan shaft
exceeds an angle of 25 degrees (Fig. 1).
CAUTION
• In case of using the machine with different tractors, always check
the correct length of the cardan shaft.

CAUTION:
1) Check efficiency and lubricate all
Fig. 1
parts indicated in the figure before
using the cardan shaft.
2) Periodically lubricate the cardan
joints as indicated in the cardan
shaft instruction manual (see Fig. Fig. 2
2).

2.5 Safety Measures Concerning the Hydraulic System

• The hydraulic system is under high pressure.

• When connecting the hydraulic hoses to the tractor’s hydraulic system, pay
close attention that the hydraulic systems of the operating machine and the
tractor are not under pressure.
• The maximum allowed operating pressure (tractor’s hydraulic system) shall not
exceed 200 bars and the working oil temperature shall remain between -5°C and
+ 70 °C.
• The functioning of the hydraulic system must be periodically checked. All flexible
hydraulic hoses must be checked on a regular basis in every part, paying special
attention to their connection points.

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• They shall be replaced in case of

damage or wear, and in any case
every 6 years comprehensive of 2
years of stocking (please refer to
the date indicated on the metal
bushing).

• In case of search for oil leaks, take

all the necessary precautions to
prevent and avoid accidents.
N.B. The first two numbers identify
the week of production, while the
following ones indicate the year of
production.

• In case of contact with high pressure liquids, immediately contact a

doctor because the hydraulic oil is dangerous and may penetrate
under the skin and cause serious injuries.
• Never search for leaks with fingers and hands. The leaking liquids
may be nearly invisible.
• During road transportation the hydraulic connections between tractor
and machine shall be disconnected and secured to the provided
support.
ATTENTION • All hydraulic components shall be accurately positioned in order to
avoid damages when using the machine.
• Before any operation with the hydraulic system the operator shall
always wear appropriate protection. It is very important to wear
gloves. Then the operator shall lower the machine, depressurize the
hydraulic system, turn the engine off and remove the ignition key.

2.6 Use, Maintenance and Safety Regulations

• During use, adjustment, maintenance, cleaning, reparation or handling, the

operator shall use the appropriate personal protections , such as:

Noise
Goggles Gloves Shoes Headphones Mask Overalls

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• Never proceed with any maintenance, repair and/or cleaning if the PTO has not
been disengaged first, the engine turned off, the hand brake pulled and the
tractor blocked by means of a wooden block or a stone of the right size under
the wheels.
• Periodically check tightness of bolts and nuts. If necessary tighten them again.
• During assembling, maintenance, repair and cleaning, with machine lifted from
ground, shore it up with appropriate supports for safety reasons.
• All spare parts shall match MASCHIO GASPARDO requirements. Use only
genuine spare parts.

3. RULES OF USE

In order to get the best performance out of the machine, accurately respect the
following instructions.

All operations concerning maintenance, cleaning, adjustment and

work preparation shall be carried out with engine turned off, key
removed from panel and tractor in a very stable position on even
ATTENTION
ground.

3.1 Attachment to the Tractor

The machine can be attached to any tractor with three point hitch.

The attachment to the tractor is a very dangerous operation. Pay

DANGER
close attention to all instructions. Carry out the entire operation
on even ground paying close attention to all the instructions.

3.1.1 Hitching

The machine shall be hitched to a tractor with PTO turning at 540rpm for the
models 18-24-28 and 1000rpm for the model 32, with suitable weight and power in
conformity with the rules in force of the country of use.

The correct positioning of the tractor/machine is determined by placing the unit on

a horizontal surface. The distance between spreading disc and ground shall vary
from 80 to 90 cm.

1) In order to hitch the tractor to the spreader, the operator must drive the tractor
in reverse motion up to move the rear lifting arms closer to the machine’s
hitches.

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2) The ZENO spreaders are equipped with a triple hitching position. The first
position (particular 1 Fig. 5) is meant for standard fertilization. The second
position (particular 2 Fig. 5), advanced by 100mm, is meant for balancing the
spreader and positioning it closer to the tractor. The third position (particular 3
Fig. 5), lifted by 150mm, is meant for top dressing. The lifting pins (particular 4
Fig. 5) are equipped with an already installed bushing (particular 5 Fig. 5) that
is meant for tractors’ second category hitching. In case of hitching to a first cat.
tractor, it is necessary to remove this bushing (particular 5 Fig. 5). The pivots
shall be secured with the appropriate pins (particular 6 Fig. 5); Connect the
machine to the tractor’s three point hitch (Fig. 6). Connect the third point
(stretcher) of the tractor to the spreader (Fig.6), lift it up to have the tractor’s
and the spreader’s PTO at the same height, adjust the stretcher and position
the spreader horizontally.
3) Block any movement of the tractor’s lifting arms on the horizontal plane by
means of the tractor’s stabilizers (Fig. 4); in this way the machine’s side swings
will be avoided. Check that the tractor’s lifting arms are positioned at the same
height from ground.
4) By means of the tractor’s hydraulic lifting arms, position the input shaft of the
machine and the tractor’s PTO shaft on the same horizontal axis. In this
position insert the cardan shaft on the grooved shaft of the spreader and on the
grooved shaft of the tractor by pressing the safety pin. Release the safety pin
and move back the cardan till the pin engages in its place by an audible “click”.
If the click cannot be heard, repeat the operation again.
Do not use a cardan shaft without suitable protections in conformity with the
regulations.

Fig. 3

Fig. 4

2
1
Fig. 6

4
5

6
3

Fig. 5

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If this operation is not possible because of the excessive length of the cardan,
please follow the instructions given in the next paragraph (3.1.2) titled “Adapting
the Cardan Shaft”.

In case of a trailed spreader and if this is attached to the tractor for the
first time:

• In the condition of max. steering play special attention to the

cardan shaft that must not be completely closed, to avoid
CAUTION damages to the multiplier. In case the cardan shafts turns out to be
too long, shorten it as much as it is necessary.

The ZENO fertilizer spreaders are supplied with a transmission system mounted on
a flexible structure. This flexible system has been designed to enable the end-user
to check the correct length of the cardan shaft in a very simple and effective way. In
case of use of a cardan shaft wrong length, the usual flexion supported by the
spreader input shaft, is absorbed by the rubber mountings only. These latter parts
will be deformed up to their break point in case of extreme stress, but they will
preserve the integrity of the transmission.

Therefore if, when lifting the spreader, the end-user detects a

deformation of the rubber mountings (particular 1 Fig.7) and a lack of
alignment between the pointers of the chassis (particular 2 Fig. 7) and
those of the gearbox (particular 3 Fig. 7), he shall immediately stop the
CAUTION lifting operation and proceed to the cardan shaft length adjustment
again.

After correcting the cardan shaft length, repeat the spreader hitching and lifting
operations, always checking the possible flexion of the rubber mountings. If the
correction is right, no deformation or misalignment will occur.

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Fig. 7 Fig. 8

Check that the guard turns freely and secure it with the
provided chain (see Fig. 9)

CAUTION: in order to avoid the breaking or fracture

of forks and braces, the cardan shaft shall never
Figura 9 exceed an angle of 25° when in use.

It is necessary to connect the clutch 1 (particular 1 Fig.10) to the tractor’s

hydraulic system.
Please refer to what indicated in the paragraph 2.5 (Safety Measures
ATTENTION Concerning the Hydraulic System) on page 13.

Fig. 10

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3.1.2 Adapting the Cardan Shaft

The cardan shaft that is supplied with the machine has a standard length.
Therefore it might be necessary to adapt it.

• To modify the length, adjust the two half shafts to the shortest possible position,
then mark the part to cut off (A Fig. 11).
• Shorten the inside and outside protection hose by the same measure
(B Fig. 11).
• Shorten the inside/outside sliding profile by the same measure of the protective
cover (C Fig. 11).
• Accurately remove burrs, bevel off, clean and lubricate the profiles (D Fig. 11).

A further modification of the cardan shaft and its protective cover is not permitted.

Fig. 11

3.2 Unhitching the Machine from the Tractor

Unhitching the machine from the tractor is a very dangerous

operation. Great caution must be exercised and the entire operation
must be carried out following the instructions strictly. Furthermore
DANGER pay special attention that no limb or part of the body gets tangled or
crashed under the machine.

PREPARATORY OPERATIONS

• Apply the tractor’s brake

• Disengage the tractor’s PTO
• Switch the tractor’s engine off and remove key
• Get off the tractor

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 OPERATING INSTRUCTIONS

1) Slowly lower the machine until it rests completely on the ground.

2) Unhitch the cardan shaft from the tractor and from the operating machine, then
put it on a suitable support or rack.
3) Disconnect the hydraulic hoses from the tractor’s distributors and protect the
quick couplings with their caps.
4) Loosen and unhitch the third point . Secure it to its support on the tractor, then
do the same for the first and the second.

The machine can be parked on solid, even ground with empty hopper only.

3.3 Stability of Tractor-Machine Unit During Transportation

When a machine is matched with a tractor, for the road rules it is considered part of
the tractor itself. The stability of the tractor-machine unit may vary and render driving
and working difficult. Balance can be achieved by means of ballasts positioned at the
front of the tractor. In this way the weight of the unit will be equally divided between
the tractor’s rear and front axles. In order to operate safely, it is necessary to follow all
the specifications of the road rules where it is indicated that at least the 20% of the
weight of the tractor alone shall be borne by the front axle and the weight borne by
the tractor’s lifting arms shall not exceed the weight of the tractor itself by a 30%.
In order to verify the unit stability, please apply the following mathematical formula:

IF min =
(IR × (c + d )) − (T F × b ) + (0,2 × TE × b )
a+b

Key (please refer to Fig. 12):

Ir (kg) = total weight of the carried machine + carried product 2 3

Tf (kg) = load on the front axle of the unloaded tractor 1
Tr (kg) = load on the rear axle of the unloaded tractor 1
Te (kg) = tare weight of the tractor 1
If (kg) = minimum front ballast
a (m) = distance in metres between the centre of gravity of the front ballast and the
centre of the front axle 1 3

b (m) = tractor’s wheel base in metres 1 3

c (m) = distance in metres between the centre of the rear axle and the centre of the
lower joints 1 3
d (m)= distance in metres between the centre of the lower joints and the centre of
gravity of the machine 2 3

1 Read the tractor’s instruction manual

2 Read the machine’s instruction manual

3 It has to be measured

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 OPERATING INSTRUCTIONS

The amount of ballast that should be applied according to this formula is the minimum
required for road circulation. If, for reasons of tractor’s performance or to improve the
set-up of the machine during operation, it is necessary to raise these values, please
refer to the registration document of the tractor to check its limits.
When this formula for calculating the ballast gives a negative result, it will not be
necessary to add any weight. In any case, as long as the tractor’s limits are
respected, a certain amount of weight may be applied in order to ensure greater
stability during travel. Check that the tractor’s tyres are appropriate for the load.

Fig. 12

3.4 Road Transportation

During road transportation and work never carry passengers.

DANGER

Always disengage the tractor’s power take-off when driving on roads. Before road
transportation it is necessary to apply the prescribed “heavy load” reflective warning
plate to the machine. When driving on public roads, respect all road rules in force.
Respect all technical specifications and accident prevention regulations as well.

ATTENTION

Drive on public roads with empty hopper.

However if this could not be possible, make
sure the feeding shutters are completely
closed in order to avoid pouring the product
on the road. Since the machine is equipped
with a hydraulic system with lever cock, it
is essential to close the shutters and the
cocks so that an eventual hydraulic leak of
the tractor’s distributor will not cause an
unwilled opening of the shutters.

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3.5 Loading Procedure

The machine shall be loaded only when solidly connected to the three
points of the tractor and lifted from ground.
ATTENTION
Serious damage to the machine can be caused by lack of
compliance during this procedure.
VERY IMPORTANT: during transport, spreading and after the
CAUTION loading of the product inside the hopper, make sure the tie rod
indicated by Part. 1– FIG A-B (for the ZENO 18 version) or the tie
rods indicated by Part.1 - Fig C-D (for the ZENO 24-28-32 version)
that tighten the hopper to the chassis are securely fastened.

All hopper loading and unloading operations must be carried out with the
machine at a standstill. Activate the brake, turn the engine off and
DANGER remove the key from the control panel.

Make sure no one can approach the chemicals.

All operations must be carried out by trained staff wearing suitable
protection (overalls, gloves, boots, masks etc) in a clean, dust-free
environment.
When filling the hopper, make sure that no foreign object, such as strings,
paper, etc…, enters it.

ZENO 18

Fig. A
1
1

Fig. B

ZENO 24-28-32

Fig. C
1 1 1

Fig. D

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Before loading the spreader, follow all the instruction to calculate the
minimum front ballast to apply to the tractor, in order to guarantee the
necessary stability to the tractor-machine unit (see Paragraph 3.3
Stability of Tractor-Machine Unit During Transportation).

It is strictly forbidden to fill the hopper beyond its maximum capacity. Pay
ATTENTION
special attention to not exceed the max. permissible useful load (kg.)

Never load the hopper with wet products, since they could block it.

It is necessary to use accessory equipment to load the fertilizer in case the mass of
the fertilizer bags is above 25kg and the height of manual load exceeds 1250 mm; the
height of load is defined as the vertical distance from the upper edge of the hopper or
extension and the ground.
After filling the machine twice or three times, check nuts and bolts and tighten
them again if necessary.

3.6 Spreading Charts

Interpretation Notes

All the spreading chart data, and especially the quantity of delivered material, are
the result of special practical tests.
These tests have been carried out at 540 rpm. with horizontal spreading discs
at 80-90 cm. from ground.
The spreading charts give the quantity of fertilizer per unit of surface, in this case
Kg/ha, considering certain parameters such as the working width, power take-off
speed, tractor’s speed and also some of the machine’s regulations such as the
height from ground and the orientation of the vanes.

The most important datum is the quantity of material distributed per unit of time (this
figure is given by the 2nd left hand column, next to the opening number and it is
expressed in kilograms per minute).

However all data are indicative since many factors can affect the delivered quantity.
An example is given by the different physical features of a fertilizer that may vary
depending on the season of purchase, the supplier, or on the weather conditions
and affect distribution.

MASCHIO GASPARDO shall not be held responsible for lack of production or insuf-
ficient harvest due to spreading defects

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3.6.1 Checking the Delivered Quantity (only for the ZENO OPEN FIELD versions)

By using an apposite device (ACCESSORY ON REQUEST) that shall be applied to

one of the spreading discs, it is always possible to determine the exact quantity of
delivered product, even if the fertilizer is not listed in the spreading charts supplied
with the machine.

HOW TO PROCEED: Remove the vanes from the two spreading discs (Fig. 13).
N.B. Apply the two bolts with swelled heads again, using washers and nuts
(particular 1 Fig. 13) on the disc of the test. While passing under the red plastic
casing, these bolts shift the fertilizer and favour the product decent. Move the feed
cone (the left one clockwise, the right one anti-clockwise) in order to position the
fertilizer release orifice onto the disc towards the rear part of the machine (Fig. 13).
Insert the device (particular 1 Fig.14) into the feeder (particular 2 Fig. 13, 15 and
16), fix the clamp (particular 3) by hitching together the anti-turbulence and the
quantity device with a bolt and a nut as indicated in Fig. 17 and 18, thus obtaining
the assembly of 19.
Before starting the test, incline the spreader in order to favour the fertilizer flow (see
Fig. 20).

The test consists of:

• Selecting the opening indicated in the spreading charts that responds to the end
user’s fertilization needs.

After having checked that no people, animal or other are in proximity of the
spreader, the operator shall get on the tractor, activate the PTO and open the
shutters at the pre-chosen position for the minimum time lapse of one minute.
After having deactivated the PTO and switched the tractor’s engine off, the operator
is allowed to get off the tractor in order to:
• Weighing the fertilizer quantity (in kg.) that flows out of the feeder per one
minute (A).
• Choosing the tractor speed (V) that will be used during work.
• Choosing the working width that will be set during work (L).
• Applying the below-mentioned formula

600 x A
Q= x2 D
LxV

where D represents one spreading disc and in order to obtain the Q datum, which
represents the dose of fertilizer in Kg/ha.

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 OPERATING INSTRUCTIONS

Fig. 13 Fig. 14

1
3
1
2

Fig. 15 Fig. 16

Fig. 17 Fig. 18

4
4

Fig. 19 Fig. 20

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3.7 Spreading Operation

Take notice: Pay close attention to the fertilizer producer’s instructions. Improper use
of fertilizers can cause serious damage to people, animals, crops, soil and can cause
water pollution.

After choosing the spreading width (passage), tractor speed, type of fertilizer, quantity
to spread, it is possible to set the required opening. This latter determined by:
• Either the Spreading Charts directly
• Or the Delivered Quantity Test

Pressurize the hydraulic system again in order to enable the adjustment of the
spreader.

Unscrew the fastening knob (particular 1), move the pointer (particular 2) up to the
desired opening position, and finally screw the fastening knob again (particular 1).
See figure 21.

At this point by de-pressuring the hydraulic system, the machine’s control opens the
gates according to the pre-set opening.
To close the gates, it is sufficient to put the system under pressure again.

Fig. 21

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3.7.1. Feed Chamber Adjustment

In order to avoid risks and accidents, all the operations must be

carried out with machine’s engine turned off and key removed from
the panel. All adjustment operations must be carried out following all
the instructions included in the present owner’s use and maintenance
DANGER manual.

For all centrifugal fertilizer spreaders it is of great importance to know the exact
physical characteristics of the fertilizer to use.
The fertilizer making process gives the product a special specific weight and
granulometry that determine the fertilizer performance during distribution.
In order to get a very good spreading uniformity, it is of great importance to
preserve the fertilizer as it is when purchased.
Humidity and temperature usually interfere with the speed of the fertilizer granules
inside the cylinder and along the vanes on the disc.
The vanes will determine the product direction and exit-speed.
Flowing out of the feed cylinder, the fertilizer is collected by the vanes and, for the
centrifugal force generated by their rotation, spread towards the open field. This
occurs after a certain time that corresponds to a special rotation angle.

The ZENO have a special automatic positioning system that optimises the fertilizer
arrival onto the spreading disc according to the increase of the quantity.
It is also possible to intervene manually on the advance or late arrival of the
fertilizer onto the disc. This operation enables the operator to adjust spreading if the
distribution is too concentrated at the centre or, on the contrary, at the sides: a
variation due to the different physical features of the fertilizer in use and/or special
weather conditions.

For example, if a fertilizer is distributed more to the centre and less to the sides, it is
necessary to delay its arrival onto the disc (Fig 23), by loosening the knob (Fig. 1)
and moving the feed chambers towards +1/+2. On the other hand, if a fertilizer is
distributed more to the sides and less to the centre, it is necessary to advance its
arrival onto the disc by adjusting towards -1/-2. These adjustments always enable
the spreading optimisation of the treated surface.

Example of field distribution of a slow Example of optimal distribution of the

sliding fertilizer with more concentration previous product by adjusting delivery
at sides than at the centre. onto spreading disc towards -1 / -2.

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Example of field distribution of a fast Example of optimal distribution of the

sliding fertilizer with more concentration at previous product by adjusting delivery
the centre than at sides. onto spreading disc towards +1 / +2.

Fig. 22 Fig. 23

3.7.2 Border Spreading

Border spreading can be carried out by closing the left or the right opening
according to the interested side, and by moving the distribution chamber located on
the opposite side of the border to treat towards the position +2 (see Fig. 23, 24 and
25).

Fig. 25
Fig. 24

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However to get an extremely precise spreading along borders, the use of a special
device for borders (accessory on request—Kit for borders) is highly recommended.
This device (particular 1 Fig. 26) is applied to the right side of the spreader and it is
hydraulically controlled from the tractor.

How to Proceed:

Position the tractor with the right side as per direction of movement, close to the
border (at approx. 2 metres from the border). Close the lever (Fig. 24) that
corresponds to the disc of the right as per direction of movement; in this way, when
the opening will be operated from the tractor, the gate of the right will stay closed.
At the same time the flaps of the border device will not lift thus limiting the
spreading of the left disc, exactly along the tractor’s roadway.

Fig. 26 1

3.7.3 Spreading on Residual Land

The dimension of a field to fertilize is not always multiple of the chosen working
width. The residual part of land can have a smaller width than that chosen before.

How to Proceed:

Verify the residual width of the field; refer to the spreading chart again for the
fertilizer in use; look for the new spreading width, the batching Kg/ha and the
forwarding speed.
At this point find the new opening, set it up into your machine and proceed to
spreading.
With this system, it is possible to obtain the best fertilization of the part to treat.

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3.7.4 Switching Vanes to Modify Spreading Width

It is possible to switch the standard vanes of your spreader with a kit of OPTIONAL
ones that enables the modification of the spreading width.

Zeno 18 with standard spreading up to 18 metres.

N. 2 standard vanes (2 per each disc) — length = 230 mm.
By purchasing the kit of vanes (code: K001.141 — optional attachment ), which
consists of n. 4 vanes — length = 180 mm. and n. 2 vanes — length = 280 mm, it is
possible to obtain:
1. A limited spreading to 15 metres, by removing the 4 standard vanes and applying
the 4 optional ones with length = 180 mm.
2. An increased spreading up to 24 metres, by removing n. 2 standard vanes (n. 1
per each disc) and applying n. 2 vanes = 280 mm.

Zeno 24 with standard spreading up to 24 metres.

N. 2 standard vanes (2 per each disc) — length = 280 mm.
By purchasing the kit of vanes (code: K001.142 — optional attachment ), which
consists of n. 4 vanes — length = 180 mm. and n. 4 vanes — length = 230 mm, it is
possible to obtain:
1. A limited spreading to 18 metres, by removing the 4 standard vanes and applying
the 4 optional ones with length = 180 mm.
2. A limited spreading to 21 metres, by removing n. 4 standard vanes and applying
n. 4 vanes = 230 mm.

Zeno 28 with standard spreading up to 28 metres.

N. 2 standard vanes (2 per each disc) — length = 280 mm.
By purchasing the kit of vanes (code: K001.142 — optional attachment ), which
consists of n. 4 vanes — length = 180 mm. and n. 4 vanes — length = 230 mm, it is
possible to obtain:
1. A limited spreading to 21 metres, by removing the 4 standard vanes and applying
the 4 optional ones with length = 180 mm.
2. A limited spreading to 24 metres, by removing n. 4 standard vanes and applying
n. 4 vanes = 230 mm.

Zeno 32 with standard spreading up to 32 metres.

N. 2 standard vanes (2 per each disc) — length = 330 mm. + N. 2 standard vanes
(2 per each disc) — length = 230 mm.
By purchasing the kit of vanes (code: K001.143 — optional attachment ), which
consists of n. 8 vanes — length = 180 mm. and n. 4 vanes — length = 230 mm, it is
possible to obtain:
1. A limited spreading to 24 metres, by removing the 8 standard vanes and applying
the 8 optional ones with length = 180 mm.
2. A limited spreading to 28 metres, by removing n. 4 standard vanes = 330 mm
and applying n. 4 vanes = 230 mm. (All vanes applied shall be =230 mm.)

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3.8 During Work

Always work at a constant speed. Sudden changes of speed will cause uneven
distribution.

Keep the working speed compatible with the type of soil and cultivation
in order to avoid breakages and damage.
Take notice: After filling the machine twice or three times, check all
CAUTION bolts and nuts; tighten them again if necessary.

3.8.1 Important Advice for Optimum Spreading

• Avoid, whenever possible, to work with rain, wind or high humidity.

• Use dry granular fertilizers, without lumps.
• Position the machine in a perfect horizontal position.
• Verify the good condition of discs and vanes.
• Verify and respect the pre selected advancing speed.
• Check the rotation speed of the power take-off as indicated.
• Accurately wash and lubricate the machine after each use.
• Constantly verify the good condition of all the machine’s components.

Take notice: Even if the machine is being used correctly, still some
anomalies may arise. These are not due to a malfunctioning or a defect of the
machine itself but to external factors, such as the bad weather conditions that
may alter the physical features of the fertilizer and make distribution
impossible; or the wrong storage of the product that may result too humid,
sticky and scarcely smooth. It is necessary to read and follow the
instructions of the fertilizer manufacturer with regards to use and storage.
Also the wear and tear of the machine and/or of some of its distribution parts
may affect performance in a negative way, just like the wrong or unadvised
rpm of the PTO or the wrong interpretation and use of the spreading tables.
MASCHIO GASPARDO has no obligation to compensate unsuccessful or
insufficient harvest due to defects of spreading.

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3.8.2 Driving Technique

• The spreading quality depends al lot on the driving technique used by the
operator.
• During spreading it is necessary to keep the speed indicated in the spreading
tables as much constant as possible. Too slow a speed increases the
concentration of fertilizer on the ground, vice versa too fast a speed decreases
the concentration of fertilizer distributed.
• During spreading use regular routes of passage. This enables to maintain a
constant distance with previous passages.
• When steering and in the turning areas stop spreading. When starting again, in
order to avoid spreading behind the borders , begin the distribution only after
having reached a distance from the end of the field equal to the maximum back
spreading of the machine (approx. 1-2 metres) .
• Fertilizer granules are very light and their trajectory varies a lot depending on
the wind. So, if the speed of wind is too high, stop spreading since distribution
would be uneven.

4. MAINTENANCE

Here follows a list of various maintenance operations to be carried out periodically.

A reduction of the operating costs and a longer lasting machine depend, among
others, on the methodical and constant observation of these rules.

• The maintenance periods listed in this manual are only indicative. They
are meant for a standard use, therefore should be varied depending on
the kind of service, the more or less dusty surroundings, seasonal
factors, etc. In case of the machine’s heavy use, maintenance shall be
increased.
• Before injecting grease, the nipples must be cleaned to avoid grease
CAUTION mixing with mud, dust and/or foreign objects that will otherwise reduce or
even annul the effect of lubrication.

• Before each use and/or maintenance operation disconnect the power

take-off, turn off the tractor engine and the hydraulic control, if installed.
Then wait until all moving gears have come to a complete stop.
• During maintenance work, always position the spreader on even and
solid ground.

• If using a compressed air blaster to clean the machine, it is necessary to

use appropriate goggles.
ATTENTION
• Do not carry out unknown operations. Always follow the instructions. In
case they are lacking, please contact the supplier or expert personnel.
• Do not use lifting points different from the indicated ones.
• Make sure the lifting device matches the safety rules and is appropriate
to the required use.

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• Always keep oils and grease out of the reach of children.

• Always and carefully read warnings and precautions indicated on the oil
and grease containers.
• Avoid skin-contact.
• After use the operator shall wash his/her hands thoroughly.
ATTENTION • Used oils and polluting liquids shall be treated in conformity with the laws
in force.

PARTS Frequency of checks TYPE OF CHECK

after working hours

Vanes and Spreading Discs 25 Wear and Tightness of Bolts and

Nuts
Cardan Shaft 25 Wear and Integrity of Protections
Chassis, Hopper and Hopper Extensions 25 Welding and Coating
Protections 25 Presence and Wear Condition Check
Lifting Hooks 25 Wear Condition Check
Bolts and nuts 25 Tightness Check
Hydraulic System 25 No-Leak Check
Gas Shock Absorbers 25 Correct Functioning Check
Road Lights (when applied) 25 Correct Functioning Check

Rubber Silent Blocks Applied to the 25 Correct Functioning Check

Feeding System and to the Transmission
Unit
Chain of Tilting Hopper 25 Wear Condition Check

Transmission Gearbox 25 No-Leak and Correct Functioning

Check

4.1 When the Machine is New

After the first eight hours of work check that all the bolts are still tightened.

4.2 Lubrication
The transmission gearbox of the
new machine is accurately
lubricated.
MASCHIO GASPARDO
recommends further greasing of
the transmission unit after 100
working hours. Add approximately
2 100 grams and inject them in the
indicated 3 points (Fig. 27).
Suggested grease:
1 3 FUCHS RENOLIT 50-GFO 35
In order to manipulate, use and
stock this type of grease, please
Fig. 27 refer to the Producer’s safety
instruction notice.

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4.3 Cleaning the Machine after Work

The operations mentioned in this paragraph must be carried out with

tractor’s engine switched off, key removed from panel, hydraulic
system disconnected and on even ground.

To maintain the machine in good condition, after each use we

suggest a complete wash with a strong jet of water to remove the
fertilizer scraps that could have remained on:
ATTENTION • Spreading discs, chassis, inside and outside hopper, feeding and
measuring systems.

With empty hopper, tractor’s engine switched off and hydraulic system disengaged,
the operator can also intervene on the sieve grids at the bottom of the hopper to
remove the possible fertilizer lumps.
The operator shall open the inspection doors at the front of the hopper itself. Before
filling it again, the operator shall remember to set up and tighten inspection doors
again.
To remove the inspection doors and to place them again use the knobs: part. 1 Fig.
28.

Fig. 28

1 1 1 1

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4.4 Parking and Garaging

The machine shall be parked on solid and even ground exclusively with empty
hopper.
If the machine is immobilized for long terms, it is necessary to store it in a place
sheltered from weather conditions and to protect it in order to avoid damages.
Before garaging it is highly recommended to clean the machine accurately and
lubricate all mechanical parts suitably in order to protect it from rust.
Verify that the garage temperature ranges from 0° to 50°.

Before storing the machine for long terms, it is recommended to operate as follows:
• Abundantly wash the spreader , paying special attention to the hopper, and dry it.
• Check it carefully and if necessary replace the damaged or worn parts.
• Lubricate all mechanical parts alongside with bolts and nuts.
• Store the spreader in a sheltered place on even and solid ground.
• Verify the correct tightness of bolts and nuts.
• Protect the machine with a tarpaulin.

5. DEMOLITION AND DISPOSAL

This operation is to be carried out by the customer.

Operate in compliance with the environment protection laws in force in the country
involved.

The machine demolition operations shall be carried out by skilled

personnel only, equipped with suitable protective clothing (safety footwear
and gloves) and auxiliary tools and equipment. All the disassembly
operations for demolition shall be carried out with the machine stopped
and detached from the tractor.

Before demolishing the machine, the operator shall render harmless all the
parts that may be a source of danger and therefore:
• dump the structure using specialized firms,
• remove any electrical apparatus (if present) according to the laws in
ATTENTION force,
• collect oils and greases separately. These shall be disposed of through
specialized firms, in accordance with the regulations of the country in
which the machine was used.

When demolishing the machine, the CE mark shall be destroyed together

with this manual.

Take Notice: Do not abandon the machine on the field.

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6. SETTING THE FEED CHAMBERS

If in any position, the left and right feeder openings do
1
not match, see Fig. 29 and 30, it is necessary to
proceed to their setting in order to obtain an optimum
spreading. How to operate:
1) Turn the knob (particular 3, Fig. 34) up to obtaining
the opening that equals the position 1.8 (Fig. 34). Fig. 29
2) With the spreader connected to the tractor, discharge
the hydraulic system; the gas shock absorbers open the
shutters up to the pre-set position. Take the gauge (Fig.
31) supplied with the machine and insert it into the
opening of the feed chamber that starts working first (it 1
is the one located outwards) (particular 1 Fig. 29-30-32-
33).
For the correct adjustment of this machine at the pre-set
opening (1,8), the gauge must enter smoothly and Fig. 30
without too much clearance.
3) Lacking this condition (if for example the gauge cannot enter the opening), it will be
necessary to:
Pressurizing the spreader hydraulic system in order to close the shutters, moving the
knob and the pointer (see for example Fig. 35 up to position 2), and repeating what
described at point 2 till the opening can contain the gauge with perfection.

If this condition has been obtained, it is necessary to unscrew the screws (particular 1,
Fig. 35), move the pointer (particular 2) up to the position 1.8 (Fig. 36) , and finally
screw again (particular 1 Fig. 35).
If on the contrary this condition has not been obtained, follow the instructions given
above at point 3 again.
IMPORTANT NOTE
Pressurize and depressurize the tractor’s hydraulic system only
DANGER
after removing the gauges from the chambers.

Fig. 31 Fig. 32 Fig. 33

Fig. 34 3 Fig. 35 Fig. 36

1 2

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7. SPECIAL GRIDS FOR POWDERED FERTILIZERS OR PELLETIZED ORGANIC

AMENDERS

In the case of distribution of pelletized organic amenders or powdered fertilizers,

problems of feed continuity may occur.
The above mentioned products may have variable physical shape and humidity; as a
consequence with these types of fertilizers the standard stainless steel grids applied
above the vibro-system may interfere with the normal flow of the product from the
hopper to the spreading discs.
In order to avoid this possible anomaly and to improve the product flow continuity, it is
advisable to operate as follows:
Unscrew the four M6x10 screws (particular 1 Fig. 37) (four screws per each grid), and
remove the standard filtering grids positioned above the vibro-system.
Attention: after removing the grids, insert the four M6x10 screws in their location again
(four screws per each grid), in order to prevent the powder from obstructing the holes.
If the above-described operation is not sufficient to enable a continuous flow, it is
advisable to apply a couple of special grids (accessory on request) with larger holes
more suitable for these kinds of products (Fig. 38).

1 1
Fig. 37

Fig. 38
1 1

If it is necessary to use the spreader without the standard grids or

with the special large hole grids (attachment), there is the risk of
hand or finger shearing in case the operator puts a hand or fingers
inside the measuring shutters controlled by the hydraulic system of
the spreader.
In order to avoid this risk, we recommend paying special attention
to intervene with limbs inside the hopper. We remind that:
ATTENTION • The use of the machine is allowed to one single operator (see
paragraph 2.1 of the present manual)
• Each cleaning, maintenance and adjustment operation must be
carried out with tractor’s engine switched off, key removed from
panel and hydraulic system disengaged from tractor.

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8. ASSEMBLING THE PROTECTION

It is possible that for the transport from the factory to the dealer or to the
end-user, the protection in compliance with the law (see particular 1 Fig.
39-40) may not be applied to the spreaders but may be supplied apart
(disassembled).
DANGER In this case, before using the spreader, it is mandatory and extremely
important to assemble the protection in the position indicated on the
spare parts catalog (supplied alongside with the spreader).

Fig. 39

Fig. 40

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9. TROUBLE SHOOTING CHART

PROBLEM CAUSE FIX

No rotation of one of the two Likely break of the transversal shaft of Have it replaced in a authorized
discs the transmission unit workshop with original spare part

No vibration or lower vibration 1) Likely break of the vertical shaft of Have it replaced in a authorized
of one of the two vibrating the transmission unit workshop with original spare parts
bottoms and grid 2) Likely break of the silent blocks
that support the vibrating hopper
bottom

O pening of m eas ur ing Likely oil leaking from tractor Change tractor or shut the
adjustment shutters and spreader’s hydraulic system valves
following involuntary and
unwanted exit of product with
spreader hydraulically hitched
to tractor and hydraulic
system under pressure.

Uneven spreading 1) No or missing adjustment of the 1) Adj us t the spr eader as

feed chambers in accordance with described in paragraph 3.7.1. of
used fertilizer the present manual
2) Working with too much wind 2) Stop spreading and wait for
wind ceasing

Fertilizer distributed more to Working with a product of slow flow 1) Adjust spreader as indicated in
the sides and towards the speed on vanes and following late paragraph 3.7.1 of the present
spreader and tractor release manual

When the hopper is nearly 1) Spreader used along one or more 3) No remedy. It is a normal event
empty hopper, it contains borders and feeding closed on one 4) Adjust setting of feed chambers
more product on one side side as described in paragraph as described in chapter 6 of the
than on the other 3.7.2 of the present manual present manual
2) Uneven opening of one shutter
compared to the other

Break of the transmission Tractor-Spreader hitching by means Replace silent blocks with original
support silent blocks of cardan shaft with incorrect length spare parts
(see paragraph 3.1.1 of the present
manual)

The spreader does not open Likely anomaly of gas shock absorber Replace shock absorber with
at the selected opening original spare part
position

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 OPERATING INSTRUCTIONS

PROBLEM CAUSE FIX

No m atching between 1) M i s u n d e r s t a n d i n g o f t h e 1) Read the instructions given in

delivered and selected spreading table and following
quantity wrong setting selection
2) The delivered product has
d i f f e r e n t c h e m i c a l / p h ys i c a l
features compared to the one
used when making the spreading
tables
3) The delivered product is not
included in the spreading tables
4) Advancing speed different from
the one prescribed in the
spreading table
5) Uneven advancing speed during
work
6) Lack of compliance with the
working width chosen in the
spreading chart
the spreading tables more
carefully
2/3) Carry out quantity test with
s pec ia l q uant it y t es t k it
(accessory)
4/5) Proceed at the chosen speed
given in the spreading table
without changing it during all
passages
6) Comply with the working width in
metres chosen on the spreading
table

The fertilizer compacts and 1) Likely presence of too much 1) If the problem causes the
forms lumps of different humidity spreader blockage, avoid using it
forms and dimensions 2) Working with rain with such weather conditions
2) Use a supplementary upper grid
(accessory) to prevent lumps
from blocking lower vibrant grids
3) Apply a tarpaulin/protection cover
(accessory) to hopper or to
hopper extension

The organic pelletized or 1) Too large a dimension of the 1/2) Apply two special grids
powdered fertilizer does not organic pelletized fertilizer to pass (accessor y) designed for
pass through the vibrant through the standard grids powder or pelletized fertilizers
grids at the hopper bottom designed for mineral fertilizers with larger holes in comparison
2) The powdered fertilizer settles on with the standard grids
the grid and blocks the passage
towards the measuring and
distribution systems

Deformation of the lower part 1) The spreader has been lain on the 1/2)Have it repaired in a authorized
of the chassis with upper ground with not-empty hopper workshop
displacement of spreading 2) The spreader has been lain on
discs and measuring system trailer without using the standard
three point hitches that lift it

The chassis has undergone The overturning hopper had not been 1/2)Have it repaired in a authorized
structural deformations solidly anchored to the chassis as workshop
indicated in paragraph 3.5 of the
present manual

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10. TROLLEYS

The trolleys we produce are specially designed to carry MASCHIO GASPARDO

spreaders and to transform them from carried distributors into trailed ones.
This transformation is highly recommended when:
Using a low powered tractor with insufficient max. load for the spreader to be used.
It is necessary to avoid pressing the ground with the tractor rear wheels.
MASCHIO GASPARDO trolleys have support feet for the spreader. These can be
adjusted in width in order enable the hitching of different category distributors.

Before positioning the spreader, verify the distance between the hitching pins (fig. 39)
and the distance between the trolley supports (fig. 40). If such a measure is not
compatible, it is necessary to unscrew the bolts and nuts of the supports (fig. 41) and
reposition them according to the holes along the cross bar (please see the scheme
in the spare parts list).

N.B. Always position the spreader

to avoid lateral oscillations (of the
spreader itself on the trolley
supports).

Fig. 39

Fig. 40 Fig. 41

Lift the spreader when the hopper is empty by means of the fit lifting systems, follow
the safety rules in force.

Hitch the spreader to the trolley supports and screw the safety bolts (fig. 42) to the
third point by means of the adjustable threaded tie rod (1 fig.43) and pin (2 fig.43) up
to have the spreader positioned horizontally and parallel to the trolley.

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 OPERATING INSTRUCTIONS

Hitch the drive shaft (supplied with the trolley) between the tractor and the trolley;
while the drive shaft supplied with the spreader must be positioned between the
spreader and the trolley.
If this operation cannot be carried out because of the excessive length of the drive
shaft, follow the instructions given in the next chapter (3.1.2. Length Adjustment).

Fig. 42
2

Fig. 43 1

10.1 LOADING THE PRODUCT INSIDE THE HOPPER

Only when the spreader has been perfectly hitched to the trolley it is possible to load
the product inside the hopper.
In case the height for the manual loading, defined as the distance between the upper
edge of the hopper or the edge of the extension (if applied) and the ground, exceeds
1250mm, it is necessary to use special devices fit for this purpose.
For trolleys with 4000kg max. capacity, we supply a tilting ladder (fig.44) to enable
the end-user to reach the platform and load the product to use.

Fig. 44

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 OPERATING INSTRUCTIONS

10.2 HOW TO PARK THE TROLLEY

When you are not trailing the trolley, it is necessary to position it on even ground.
Remove the pin (n. 1 fig. 45), rotate the support foot
(n.1 fig.46) and place it vertically, insert the pin (n 2 fig.46) and finally operate the
handle (n.3 fig.46) to make the support foot reach the ground (the ground where you
position your trolley must be compacted enough to avoid sinking).
In case you have purchased the version with mechanical or hydraulic brake, activate
the brake before unhitching the tractor.

N.B.: It is advisable to unload the spreader before unhitching the trolley from
the tractor.
Afterwards it is possible to unhitch the trolley.

N.B.: To hitch the trolley to a tractor, follow the above mentioned instructions
backwards.

Fig. 46

Fig. 45

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 OPERATING INSTRUCTIONS

10.3 AXLE TRACK VARIATION

In the versions with variable axle track, it is possible to adjust the track according to
the end-user’s needs.

HOW TO PROCEED: unscrew the bolts (fig. 47) and equally move both the semi-
axles up to the desired measure; finally screw the bolts again.

WARNING: Always respect the max.

width advised by MASCHIO
GASPARDO. A larger width may
compromise the functioning and
resistance of the trolley.
MASCHIO GASPARDO declines any
liability for any axle track width larger
than the indicated one.
Trolley max. capacity 1500kg
Max width 2 metres
Trolley max. capacity 4000kg Fig. 47
Max. width 2 metres

10.4 CHECKING THE TIRES

It is advisable to check the pressure of the tires periodically according to the following
instructions:
Trolley with capacity 1500kg
Wheels 10.0/80 12 8PR
Pressure 3,1 bar

Trolley with capacity 4000kg

Wheels 11.5/80 15 14PR
Pressure 4,8 bar

WARNING: It is advisable to change worn tires.

10.5 DEMOLITION INSTRUCTIONS

To demolish your trolley, you shall comply with the rules in force in your country.

N.B.: Do not dump your trolley.

WARNING: As far as the use of the spreader is concerned, it is compulsory to

refer to the instruction manual of the spreader itself.

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 OPERATING INSTRUCTIONS

NOTES

Page 45
MASCHIO GASPARDO SpA
Sede legale e stabilimento produttivo
Via Marcello, 73 - 35011
Campodarsego (Padova) - Italy
Tel. +39 049 9289810
Fax +39 049 9289900
Email: info@maschio.com
www.maschionet.com
MASCHIO GASPARDO SpA
Stabilimento produttivo
Via Mussons, 7 - 33075
Morsano al Tagliamento (PN) - Italy
Tel. +39 0434 695410
Fax +39 0434 695425
Email: info@gaspardo.it

MASCHIO DEUTSCHLAND GMBH
Äußere Nürmberger Straße 5
D - 91177 Thalmässing
Deutschland
Tel. +49 (0) 9173 79000
Fax +49 (0) 9173 790079
MASCHIO FRANCE Sarl
1, Rue de Mérignan ZA
F - 45240 La Ferte St. Aubin
France
Tel. +33 (0) 2.38.64.12.12
Fax +33 (0) 2.38.64.66.79
MASCHIO IBERICA S.L.
Calle Cabernet, 10
Poligono Industrial Clot de Moja
Olerdola - 08734 Barcelona
Tel. +34 93.81.99.058
Fax +34 93.81.99.059
MASCHIO-GASPARDO USA Inc
120 North Scott Park Road
Eldridge, IA 52748 - USA
Ph. +1 563 2859937
Fax +1 563 2859938
e-mail: info@maschio.us

000 МАСКИО-ГАСПАРДО РУССИЯ
Улица Пушкина, 117 Б
404126 Волжский
Волгоградская область
Тел. +7 8443 525065
факс. +7 8443 525064
MASCHIO-GASPARDOROMANIA S.R.L.
Strada Înfrátirii, F.N.
315100 Chisineu-Cris (Arad) - România
Tel. +40 257 307030
Fax +40 257 307040
e-mail: maschio@maschio.ro
MASCHIO-GASPARDO POLAND MASCHIO-GASPARDO CANADA Inc
MASCHIO-GASPARDO UCRAINA GASPARDO-MASCHIO TURCHIA
GASPARDO BIELORUSSIA MASCHIO-GASPARDO CINA
MASCHIO MIDDLE EAST MASCHIO-GASPARDO KOREA

Ufficio Tecnico MASCHIO GASPARDO S.p.A.