Professional Documents
Culture Documents
Steering
Steering
Steering
STEERING
Page
PRECAUTION SR-2
TROUBLESHOOTING SR-2
ON-VEHICLE INSPECTION SR-3
STEERING COLUMN SR-4
Non-Tilt Steering Column SR-6
Tilt Steering Column SR-9
MANUAL GEAR HOUSING SR-20
POWER STEERING SR-29
Description SR-29
On-Vehicle Inspection SR-33
Power Steering Pump SR-38
Gear Housing SR-62
STEERING LINKAGE (HEAVY DUTY) SR-72
STEERING LINKAGE (LIGHT DUTY) SR-76
SR
PRECAUTION
TROUBLESHOOTING
Steering gear out of adjustment or broken Adjust or repair steering gear SR-20, 62
Steering gear out of adjustment or broken Adjust or repair steering gear SR-20, 62
Excessive play Front wheel bearing worn Replace front wheel bearing SA-29
Main shaft yoke or intermediate shaft Replace main shaft or interme- SR-4
yoke worn diate shaft
Steering gear out of adjustment or broken Adjust or repair steering gear SR-20, 62
Steering gear out of adjustment or broken Adjust or repair steering gear SR-20, 6
ON-VEHICLE INSPECTION
STEERING WHEEL FREEPLAY
1. CHECK THAT STEERING WHEEL FREEPLAY IS COR-
RECT
With the vehicle stopped and pointed straight ahead,
rock the steering wheel gently back and forth with light
finger pressure . Freeplay should not exceed the maxi-
mum limit .
Maximum play : 40 mm (1 .58 in .)
If incorrect, adjust or repair as required .
OIL LEVEL
CHECK STEERING GEAR HOUSING OIL LEVEL
Oil level : 12 - 20 mm (0 .47 - 0 .79 in .)
If low, fill with gear oil and check for leakage .
STEERING COLUMN
REMOVAL AND INSTALLATION OF STEERING
COLUMN
Remove and install the parts as shown .
Steering Wheel
Air Duct
• Tapered-head Bolt
Column Tube Support
+0-Ring
Column Hole
Cover
a
nap Ring S nap Ring
185 (13, 18)
•S nap Ring
Thrust Stopper
S nap Ring
Dust Seat
250 (18, 25)
SR0957
-400
SR0958
SH0959
(i) Using a hammer, tap the shaft and yoke until the
clearance between the bearing outer race and snap
ring is zero .
(j) Check the spider bearing .
• Check that the spider bearing moves smoothly .
• Check the spider bearing axial play .
Bearing axial play : 0 .05 mm (0 .0020 in .) or less
SR0357
rpm
SR1096
ti 10
W
'~e'i -
B1306
FJ Series r
i
1
Return Hose
1I(ll((~
~
J and RJ Series
Union Bolt
Low
r0*4
Straight Pin
M1lllllllh
(c) Pull out the bolt and remove the spring seat .
(d) Remove the O-ring from the spring seat .
SR2998
SR0208 SR0209
SR0362 SR0210
4. INSPECT AND MEASURE VANE PLATES
(a) Check the vane plates for wear or scratches .
/ i Length
(b) Measure the length, height and thickness of the
vane plates .
Minimum length : 14 .97 mm (0 .5894 in .)
Minimum height : 7 .8 mm (0 .307 in .)
Minimum thickness : 1 .7 mm (0 .067 in .)
(c) Measure the clearance between the vane plate and
rotor groove .
Height
Z5090 Z5089 Maximum clearance : 0 .06 mm (0 .0024 in .)
HINT : There are five vane lengths with the following ro-
tor and cam ring numbers :
SR0044
9. INSTALL ROTOR
Install the rotor with the chamfered end facing towar
the front .
HINT : Be sure the letters inscribed on the cam ring an
rotor match .
Inscribed mark : 1, 2, 3, 4, or None
SR3039
STEERING - Power Steering (Gear Housing)
Gear Housing
REMOVAL AND INSTALLATION OF GEAR
HOUSING
Remove and install the parts as shown .
Gear Housing
Joint Protector
1,450 (105,142)
to
(Heavy Duty)
COMPONENTS
• Washer t
End Cover
• O-Ring
• O-Ring V
• Teflon Ring
Spacer
Snap Ring
• Oil Seal
(I) Using SST, drive a new oil seal into the gear hous-
ing
SST 09630-00012 (09631-00020, 09631-00090)
(e) Coat the teflon ring with power steering fluid and
snug it down with piston ring compressor for 5 - 7
minutes .
(c) Set the worm gear at the center of the gear housing .
(d) Insert and push the cross shaft into the gear housing
so that the center teeth mesh together .
(e) Install the four cap bolts . Torque the bolts in a diag-
onal pattern .
Torque : 470 kg-cm (34 ft-lb, 46 N •m )
Steering Damper
I
450 (33, 44)
750(54,74)
(l .
HINT :
• When connecting the ball stud to the arm or rod,
move the grease on the joint surfaces .
• After torquing the ball stud nut to specified torque, a
vance the nut just enough to insert the cotter pin .
• After installing any of the steering linkage corn
nents, check the front wheel alignment and side sl
(See page SA-3)
SR2922