HMWS & SB

EOT CRANE

Purpose: For sewage motors & Pumps Erection, installation & servicing.

No of Crane - 2 No.
Capacity - 5 Ton
Make - Aacess
Manufactured by - M/s. Aacess Equipments
Plot no. 94/1/b,
Co operative industrial estate, Gandi nagar, hyderabad
37,Cell:9866309943/9849499159,
Phone:040 – 55910129, Fax:040-23720040,
Email: svd@aacessequipment.com
MAJOR COMPONENTS
Rope Drum Pipe Dia.373 x 1070 x 16mm- MS,
Rope Drum Bearing 22211(55/100/25) – URB,
Hoist Rotary Limit Switches worm gear type small – SOS,
Magnetic Brake for Hoist Dia.150mm – BCH,
Wire Rope Dia.12 FNC / 6/36.

MAINTENANCE OF EOT CRANE

Daily idle run to be done.
Steel rope condition to be checked weekly and must be kept free from grit & Dirt.
Do not over lubricate, specially do not dill gear boxes above the correct level.
Load test to be done 3 months once.
Each fortnight : L.T & C.T. wheels bearing and L.T. shafts bearings.
Each 3 Months : lubricate the ball / roller bearings of gear boxes, check oil level in gear boxes,
lubricate the gear coupling with grease, and lubricate the wire rope the
bottom block i.e., the hook thrust bearing, ball bearing in the pulleys.
Each 12 Months : Lubricate ball and roller bearing on electric motors, change oil in thruster
brakes.

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CHANGING OF WIRE ROPE:

It is assumed that power is available for revolving the ‘Rope Drum’ see that the over winding gear is
disconnected. Lay the hook and block (Bottom Block) on the ground underneath the rope drum and
remove the pulley guards. Pass the rope drum balancing sheave. Reeve the two ends of the rope
round the pulley of the bottom block. Connect and clamp the two ends to the rope drum by rope
clamp provided for this purpose. Slowly wind up until slack rope is taken is and the block
suspended. Fit the pulley guards on the block.
If the power is not available, it is still position to fit the rope by winding the motion by hand. This
avoids waiting for electrical work to be completed when cranes are in course for erection.
PRECAUTIONS TO BE TAKEN BEFORE START OF CRANE
After the crane has been placed on the runway and all the connections are made, please
See the following points carefully.
Check all bolts for tightness and ensure lock washers have been used.
Check for and remove any leftovers, such as bolts, nuts, bars, hammers, wrenches and the like that
may have been incidentally left on the top of any horizontal plate.
Check for any oil spillage that may have accord during Erection.
Thoroughly grease every bearing on the crane and check all the gear boxes for oil.
Lubricate the wire rope.

DO’S & DON’T’S FOR SAFE OPERATING CONDITIONS

DO NOT
 Do not lift more than rated
capacity of the hoist
 Do not operate with twisted,
Kinked, or damaged wire rope.
 Do not operate if the rope is not
seated in the drum or sheaves.
 Do not lift unless sling is not
centered on the hook.
 Do not make side pulls which
misalign rope with hoist.
 Do not operate if the limit switch
is not functioning.
 Do not lower below the point
where less than two wound of
Operation and Maintenance Manual for 339 MLD STP at Amberpet
DO
 Do test all limits switches before the
start of each shift.
 Do sound warning signal before the
travel motion begins.
 Do balance load on the sling before
lifting more that ten inches.
 Do test brakes before lifting near
rated load. Lift the load for few
inches and test the breaks before
lifting to actual height.
 Do know standard hand signals.
 Do use manufacturers operating
instructions.
 Do check lubricants at proper
intervals.
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 HMWS & SB

rope remain on drum.

 Do not leave operating position  Do re-tight dog clamps after regular

with load suspended on the hook. intervals.
 Do not permit load to contact
obstacles.
 Do not exceed recommended
duty cycle.
 Does not use hoist rope as sling.

 Do not divert driver’s attention

while operating.
 Do not use travel motion to pull
load across the floor.
 Do not use hoist outdoors unless
weather proofed.
 Do not carry out operations if the
clearance between hoist body
and bottom block has reached
150mm.

Operation and Maintenance Manual for 339 MLD STP at Amberpet Page 32