Inspection & Test Plan for Quay Furniture & Sacrificial Anode

Project: Lekki Deep Sea Port Project

Operation: Quality Control Activities for Quay Furniture & Sacrificial Anode

Doc Ref: LDSPP-CHELE-LB-02.06-0038

Responsibility Legend Level of Control Action Required

CHELE=China Harbour QE=QA/QC Engineer H=Hold point-Approval required before subsquent operation proceed R=Review

PO=Procurement
SUB=Subcontractor W=Witness point-Operation may/may not be witnessed.Subsquent operations can proceed. A=Approval
Officer

ER=Employer 's I =Inspection-work

TE=Testing Engineer SU=Survelliance-Random monitoring and inspection
Representative continues

Level of
Item Description of Required Inspection Test Verifying Control/Action
Applicable Specification Acceptance Criteria Test Frenquency Responsibility
No. Works Item & Test Standard Record
SUB CHELE ER

1 Control of Quarry Qualification for Quay Furniture & Sacrificial Anode

1.1 Qualification of Quarry Manufacturers

Certification of Qualification
1.1.1 Qualified and accredited manufacturer H R A QE&PO
manufacturer certification
Qualification of
N/A N/A N/A
Manufacturers
Extensive previous achievements and Experience
1.1.2 Project Achievements H R A QE&PO
experience of supplying documents

1.2 Initial Tests and Inspection for Geotechnical Properties of Quay Furniture & Sacrificial Anode

Once before
1.2.1 Mill Certificate N/A N/A N/A N/A Mill certificate H R R QE&PO
delivery
 Level of Control/Action
Item Description of Required Inspection Test Verifying
Applicable Specification Acceptance Criteria Test Frenquency Responsibility
No. Works Item & Test Standard Record
SUB CHELE ER

Quay Wall：70%；
Design
1.2.2 Tug Berth（Arch Fender）：52.5%； Mill certificate H R R QE&PO
Deflection
Tug Berth（Corner Arch Fender）：52.5%；

Quay Wall≥1869kJ ；
Rated Energy
1.2.3 Tug Berth（Arch Fender）≥85.7kJ/m ； Mill certificate H R R QE&PO
Capacity
Tug Berth（Corner Arch Fender）≥20.5kJ/m

Rated Quay Wall ≤2227KN Tug

1.2.4 Reaction Berth（Arch Fender）≤408KN/m； Mill certificate H R R QE&PO
Force Tug Berth（Corner Arch Fender）≤211KN/m

Met the requirement of： Specification for

Quay Furniture （15S156-DC-MR-SPC-6007
1.2.5 Fender Rubber Mill certificate H R R QE&PO
）Table 2 Mechanical Properties of Rubber
PIANC – Compound
Specification for Quay Guidelines for Test of ready
Furniture the Design of size and design shall limit the maximum hull samples from batch
Fender contact pressure to 200 kPa；
NO.: 15S156-DC-MR- Fender submission before
SPC-6007 Systems: Open beam type frames shall have minimum delivery
1.2.6 Fender Frontal Frame Mill certificate H R R QE&PO
plate thicknesses of 12 mm；
2002.
Minimum plate thickness for closed steel sections
shall be 10 mm.

Low friction UHMW-PE panels of 50 mm

minimum thickness shall be used on contact
UHMW-PE Facing faces of the fender frames；
1.2.7 Mill certificate H R R QE&PO
Panels Met the requirement of： Specification for Quay
Furniture （15S156-DC-MR-SPC-6007 ）Table
3 Requirements of UHMW-PE Panels

Designed using a factor of safety

of 3.0 on breaking loads；
All bolts, nuts, cap nuts, washers, other fixings or
Chains, Shackles and items shall be Grade 316 stainless
1.2.8 Mill certificate H R R QE&PO
Fixings steel；
zinc coating thickness shall not be less than 100
micron and the mass of the coating
shall not be less than 750 g/m2
 Level of Control/Action
Item Description of Required Inspection Test Verifying
Applicable Specification Acceptance Criteria Test Frenquency Responsibility
No. Works Item & Test Standard Record
SUB CHELE ER

Quay Wall：2000KN；
1.2.9 Type Mill certificate H R R QE&PO
Tug Berth（Arch Fender）：100KN；

minimum grade 8.8

1.2.10 Anchorage bolts Mill certificate H R R QE&PO
Galvanized:150um
Specification for Quay Test of ready
BS EN
Furniture samples from batch
Bollard 1563/BS
NO.: 15S156-DC-MR- submission before
4190
SPC-6007 200T:180; delivery
1.2.11 Grade Mill certificate H R R QE&PO
10T:500

non-shrink flowable Minimum 60MPa compressive strength；

1.2.12 Mill certificate H R R QE&PO
grout Thickness：15cm

1.2.13 Rail Grade:90 Mill certificate H R R QE&PO

1.2.14 Grout CEMENT-BASED NON-SHRINK Mill certificate H R R QE&PO

Specification for Quay Test of ready
Furniture samples from batch
Crane Rail DIN 536.
NO.: 15S156-DC-MR- submission before
SPC-6007 delivery
1.2.15 Rail clip RaiLok W25/CM Mill certificate H R R QE&PO

Grade:4.6
1.2.16 Anchor bolt Mill certificate H R R QE&PO
Galvanized:150um
 Level of Control/Action
Item Description of Required Inspection Test Verifying
Applicable Specification Acceptance Criteria Test Frenquency Responsibility
No. Works Item & Test Standard Record
SUB CHELE ER

Anode working surface should have no defects

like oxidation residue, burr, and fins etc.
Longitudinal cracks are not allowed.
Shrinkage depressions shall not exceed 10%
1.2.17 Appearance of the nominal depth of anode. It is permitted Mill certificate H R R QE&PO
to have landscape orientation cracks, which
width is below 5 mm. But It is not acceptable
for group of cracks in the anode. Complete
circular cracks are not allowed

Anode weight variance should be controlled

within ±3%.
1.2.18 Weight Mill certificate H R R QE&PO
The total weight shall be no more than 2%
above and not below the nominal weight.
SPECIFICATION FOR
CATHODIC
Test of ready
PROTECTION BY
NACE samples from batch
Sacrificial Anode SACRIFICIAL ANODE
SP0387-2006. For each sacrificed anode, the variance should submission before
OF STEEL PILES
be controlled in length ±3% (no more than delivery
NO.: 15S156-DC-MR-
25mm), in width ±5%, and in thickness ±10%.
1.2.19 SPC-6006 Dimension Mill certificate H R R QE&PO
The line deviation of the sacrificial anode
should not exceed 2% of the longitudinal
length of the anode.

meet the requirement of SPECIFICATION

FOR CATHODIC PROTECTION BY
1.2.20 Chemical Composition Mill certificate H R R QE&PO
SACRIFICIAL ANODE OF STEEL PILES
(15S156-DC-MR-SPC-6006)Table 1.

meet the requirement of SPECIFICATION

Electrochemical FOR CATHODIC PROTECTION BY
1.2.21 Mill certificate H R R QE&PO
Property SACRIFICIAL ANODE OF STEEL PILES
(15S156-DC-MR-SPC-6006)Table 2.
2 Quality Control During Installation Construction

All holding / fixing bolts shall be such that

they are cast into the structure and not post
drilled.
Specification for Quay Concrete embedment, including anchor bolts,
Furniture anchor bolt inserts and chain anchors shall be Inspection
2.1 Fender Installation of fenders ISO 2768. Every Fender H I R QE&TE
NO.: 15S156-DC-MR- no closer than 250 mm to the edge of the Record
SPC-6007 concrete.
Positioning tolerances of the fender assembly
relative to the lines and levels shown on the
Drawings：±20mm

Specification for Quay Met the requirement of Drawng（ 15S156-DC-

Furniture MR-DRW-5132/6193）and Specification for Inspection
2.2 Bollard Installation of Bollard N/A Every Bollard H I R QE&TE
NO.: 15S156-DC-MR- Quay Furniture （15S156-DC-MR-SPC-6007 Record
SPC-6007 ）

Ladders shall be fixed to the concrete quay

face using stainless-steel anchors and bolts.;
Specification for Quay
When embedded parts of steel ladder and bars
Furniture Inspection
2.3 Ladder Installation of Ladder of breastwall are met,the reforcement shall be Every Ladder H I R QE&TE
NO.: 15S156-DC-MR- Record
bent and anchored the requirement for
SPC-6007
anchorage length and concrete cover shall be
satisfied ;

Met the requirement of Drawng（ 15S156-

Specification for Quay
DC-MR-DRW-6195）and supplier’s
Furniture Installation of Crane Inspection
2.4 Crane Rail DIN 536. specifications（SITE WELDING OF RAIL Every Section H I R QE&TE
NO.: 15S156-DC-MR- Rail Record
JOINTS Welding Procedure for Thermite
SPC-6007
Welding）
 Level of Control/Action
Item Description of Required Inspection Test Verifying
Applicable Specification Acceptance Criteria Test Frenquency Responsibility
No. Works Item & Test Standard Record
SUB CHELE ER

Electrically Connected Met the requirement of： 15S156-DC-MR- Every Sacrificial Inspection
H I R QE&TE
and Test Point SPC-6006 ； Anode Record

Unless approved by the Engineer, the weld point

of upper anode should be no higher than
SPECIFICATION FOR Sacrificial Anode Every Sacrificial Inspection
-1.0 m, as well as the weld point of lower anode H I R QE&TE
CATHODIC Layout Anode Record
should be no lower than 1.0 m above the
PROTECTION BY design mud level.
DNV RP
2.5 Sacrificial Anode SACRIFICIAL ANODE
B401
OF STEEL PILESDOC.
NO.: 15S156-DC-MR-
SPC-6006 Met the requirement of SPECIFICATION FOR
CATHODIC PROTECTION BY SACRIFICIAL
Sacrificial Anode Every Sacrificial Inspection
ANODE OF STEEL PILESDOC( 15S156-DC- H I R QE&TE
Installation Anode Record
MR-SPC-6006 )ANNEX A Procedure of
Underwater Welding Process.

CATHODIC
Every Sacrificial Inspection
PROTECTION -0.80V~-1.05V H I R QE&TE
Anode Record
POTENTIAL