Format No.

20200402-01

Page No. 1 of 3
WELDING PROCEDURE SPECIFICATION FOR SAW
WPS No. pWPS-03
ZHUHAI HAIZHONG STEEL TUBE
CO.LTD
Rev No. OO
Butt Welding
Welding process SAW

Date 02.04.2020

Preliminary/Qualification Procedure Qualification Ref: Code/Std/Spec API 5L-2018 AWS D1.1

Supporting PQR No(s) PQR-01 Customer/ Purchaser China Harbour Engineer ltd

Additional Backing YES Root Spacing:0 to 1 mm

Jiont Design "V" Retainers:N/A For Φ2300mm，H =3-6mm，p=0-2mm，a=60°；

Φ2000mm，H =3-6mm，p=0-2mm，a=60°
Backing Material（Type) Weld metal（SAW） X70, X60, X52 Φ1400mm T=18mm，H =3-6mm，p=0-2mm；，a=60°
Φ1150mm T=16mm，H =3-6mm，p=0-2mm; ，a=60°
BASE METALS Φ1000mm T=15mm，H =3-6mm，p=0-2mm，a=60°
（Transition Ration1:5）
P.No. 1 P.No. 1

Group No. Group No.

To
C%(min) C%(max)

P.cm(min) P.cm(max)

Base Metals X70,X60,X52

To

Base Metals X70,X60,X52

preheat Temp in ℃ for SAW 10℃ Min

Qualified pipe thickness in In/mm 11.5-46mm T pass≧13mm Yes
Preheat Main N/A

Inter pass Temp in ℃ 150℃ Max

Φ2300mm; Φ2000mm; Φ1400mm;
Qualified pipe diameterin In/mm(ID orOD)
Φ1150mm; Φ1000mm
Before Auto Flame used

CONSUMABLES
GMAW(Auto Tack)Flaming warming
N/A
Temp in ℃ for moisture
Process SAW

Spec.No.(SFA) AWS 5.17 POSTWELD HEAT TREATMENT

AWS No.(Class) EH14 Not Applicable

GAS
Trade Name MCJ70GX2
Shielding Flow Rate
GMAW Mix% Purity%
Size of Filler Metal mm ϕ4 Gases in LPM

F.No N/A Auto

A.No N/A Semi Auto

Filler metal product form Solid Trail Shielding or

Flux-Electrode Class F48A4-EH14 Backing flow Backing

 Flux trade name(lincoln) SJ101Q ELECTRICAL CHARACTERISTICS

Alloy Flux N/A TYPE SAW GMAW

Alloy Element N/A Current DC-

Recrushed slag N/A ID

Polarity DC-
Type of Flux Neutral agglomerated flux OD

Backing Temp.&Holding Time for Flux As per Manufacturer Mode of metal transfer Melt drops of transition

Method of
Supplemental N/A String or Weave Stringer N/A
Cleaning

Contact Tube
String -- to work 30-40mm
distance
Consumable insert N/A
Arc Air Gouging on
Back Gouging of Root
Internal Root Weld

Multi Pass ID SAW

POSITION
Multi Pass OD SAW

Use of
Multiple
Position of Groove 1G Single or multiple Wire
for SAW
thermal N/A
process

Weld progression NA Electrode Spacing 3-4mm

Filler Metal
Wire feed
Current(A) Voltage(V) Speed(mm/Min) Heat input(KJ/mm)
rate(mm/min)
Description Φmm

INTERNAL SAW(Number Of Wires-3)

DC-(1～3) MCJ70GX2 Φ4.0 -- 650±50 28±3 350±30

Wire Spacing:15mm
≤3.9
DC-(4～n) MCJ70GX2 Φ4.0 -- 650±50 30±3 Electrodes angle:12-15°

Flux Ht: 25-40mm

EXTERNAL SAW(Number Of Wires-2)

350±30

DC-(n+2) MCJ70GX2 Φ4.0 -- 650±65 32±4 Wire Spacing:15mm ≤3.9

Flux Ht: 25-40mm

1.Parameters may be varied provided that, heat input stays within the range of qualified.
Note
2.In case of start/stop, welding parameters&consumables shall be followed as per this procedure from the restart area

Prepared： Reviewed： Approved：

Date： Date： Date：

 Format No. 20200402-01

Page No. 2 of 3
PROCEDURE SPECIFICATION RECORDS FOR DSAW
WPS No. pWPS-03
ZHUHAI HAIZHONG STEEL TUBE

CO.LTD
Rev No. OO
Butt Welding
Welding process SAW

Date 02.04.2020

Ref: Code/Std/Spec API 5L-2018 AWS D1.1

Supporting PQR No(s) PQR-03
Customer/ Purchaser China Harbour Engineer ltd

PROCESS WELDER/OPERATOR ID.NO

WELD SEQUENCE:As per Ms
GMAW(Auto Tack) N/A N/A

GMAW(Semi Auto Tack

N/A N/A
repair)

Internal SAW SANXIAO ZHANG T360124197303090657

External SAW YUNFENG LI 411023198312111550

Additional Backing Yes

Backing Material(Type) Weld metal(SAW)

BASE METALS

P.No. 1 P.No. 1

Group No. Group No.

To
C% C%

C.E.(Pcm) C.E.(Pcm)

Base Metal X70, X60, X52

To

Base Metal X70, X60, X52 PREHEAT

Qualified Pipe Thickness in mm 11.5mm-46mm t pass≧13mm='yes' preheat Temp in ℃ (for SAW) N/A

Preheat Maintenance in ℃ 95℃

Φ2300m Φ2000m
Qualified pipe diameterin In/mm(ID orOD) -- -- --
m m
Inter pass Temp in ℃ 150℃ Max

FILLED MAWERIAL Note:Auto Flame used

GMAW GMAW(Auto Tack)Flaming warming

Process GMAW (Tack) SAW N/A
Auto Temp in ℃

Spec.No.(SFA) AWS 5.17 POSTWELD HEAT TREATMENT

AWS No.(Class) EH14 Not Applicable

GAS
Trade Name MCJ70GX2
Shielding Flow Rate
GMAW Mix% Purity%
Size of Filler Metal mm ϕ4 Gases in LPM
F.No N/A Auto

A.No N/A Semi Auto

Flux-Electrode Class F48A4-H10Mn2 ELECTRICAL CHARACTERISTICS

Flux trade name(lincoln) SJ101Q TYPE SAW GMAW

Manufacturer N/A Current DC-

ID
Tack Reinforce Done Polarity DC-
OD

Mode of metal transfer Globular

Backing Temp.&Holding
As per Manufacturer Recommendations Multi Pass ID SAW
Time for Flux
Multi Pass OD SAW

Consumable insert N/A

POSITION
Single or multiple Wire Multiple for SAW
Position of Groove 1G

Weld progression NA Electrode Spacing 3-4mm

Filler Metal
Current (A) Voltage(V) Speed(mm/Min) Heat input(KJ/cm)
Description Φmm

INTERNAL SAW(Number Of Wires-3)

DC-(1～3) MCJ70GX2 Φ4.0 -- 650±50 28±3 350±30

Wire Spacing:15mm
≤3.9
DC-(4～n) MCJ70GX2 Φ4.0 -- 650±50 30±3 Electrodes angle:12-15°

Flux Ht: 25-40mm

EXTERNAL SAW(Number Of Wires-2)

350±30

DC-(n+2) MCJ70GX2 Φ4.0 -- 650±65 32±4 Wire Spacing:15mm ≤3.9

Flux Ht: 25-40mm

Prepared： Reviewed： Approved：

Date： Date： Date：

 Format No. 20200402-01

QW-483QR PAGE No. 3 of 3

PROCEDURE QUALIFICATION
ZHUHAI HAIZHONG STEEL TUBE PQR No. pWPS-03
CO.LTD
RECORDS

FOR DSAW Rev No. OO

Date 2020.04.02

SPECIFICATION : API 5L-2018 AWS D1.1 TYPE(S) : AUTO

PIPE SIZE : 2300mmOD×23/20mmWT MATERIAL Gr : X70

WELDING PROCESS(ES) :(SAW)AUTO WPS NO : PWPS-03

INSP.AUTHORITY : INCLASS

MECHANICAL TESTING:TRANSVERSE WELD METAL TENSILE:REPORT NO.JCQT(QT)2020-00010

FINAL
GAUGE MAX
SR PIPE HEAT THICK WIDTH AREA GAUGE YIELD Y.S UTS
LENGTH LOAD
NO NO NO /DIA(mm) (mm) (sq mm) LOAD (KN) (Mpa) (Mpa)
LENGTH
(mm) (KN)
(mm)

SPECIFIED REQUIREMENT(MINIMUM) ≥570

1 01 1 19.93 24.89 496.06 -- -- -- -- - 605

2 01 2 19.95 24.90 496.76 -- -- -- -- -- 600

180° 4a --
GUIDED BEND REMARKS
Side bend

GUIDED BEND SIDE BEND -- -- --

ROOT FACE SB1 SB2 SB3 SB4 -- -- SATISFACTORY

NA NA OK OK OK OK -- -- -- --

IMPACT TESTING: REPORT NO.

API 5L-2018 AWS D1.1 REMARKS

SR WELD-FULL 10*10*55mm v HAZ-FULL 10*10*55mm v

PIPE NO
ON KV2 ≥40J 0℃ KV2 ≥40J 0℃
SATISFACTORY
1 2 3 AVG 1 2 3 AVG

1 03 142 150 132 141 148 175 156 160

INSPECTOR(LAB)

NON DESTRUCTIVE TESTING:

ULTRASONIC TESTING RADIOGRAPHY TESTING ACCEPTANCE CRITERIA

YES N/A --
INSPECTOR(LAB):YEGUANG LIU

We certify that the statement in this record are correct and that the welds are prepared,welded and tested in accordance with the requirement of API 5L-2018
AWS D1.1

Remarks : Y.S:-Yield Strength, T.S:-Tensile Strength, %EL:-Percentage Elongation. W.M:-Weld

Metal,Ind:Individual,Avg:-Average,Min:-Minimum,HIC:-Hydrogen Induced Cracking Test.

Prepared： Reviewed： Approved：

Date： Date： Date：

Welders’ certificates for WPS and PQR of SAW