Format No.

20200402-01

Page No. 1 of 3
WELDING PROCEDURE SPECIFICATION FOR DSAW
WPS No. pWPS-01
ZHUHAI HAIZHONG STEEL TUBE
CO.LTD
Rev No. OO
Helical Welding
Welding process DSAW

Date 02.04.2020

Preliminary/Qualification Procedure Qualification Ref: Code/Std/Spec API 5L-2018 AWS D1.1

Supporting PQR No(s) PQR-01 Customer/ Purchaser China Harbour Engineer ltd

Additional Backing NO Root Spacing:0 to 1 mm

For Φ2300mm, T=23mm Φ2300mm, T=20mm
Joint Design Double"V" Retainers:N/A H1/H2=8-9mm，B=2-4mm；

Backing Material（Type) Weld metal（DSAW） X70 X60 X52 Φ2000mm，T=23mm Φ2000mm，T=19mm

BASE METALS H1/H2=7-8mm，B=2-4mm

P.No. 1 P.No. 1 For Φ1400mm T=18mm，H1/H2=7-8mm，B=2-4mm；

Group No. Group No. Φ1150mm T=16mm，H1/H2=6-7mm，B=2-4mm;

To
Φ1000mm T=15mm，H1/H2=5-6mm，B=2-4mm
C%(min) C%(max)

P.cm(min) P.cm(max)

Base Metals X70,X60,X52

To

Base Metals X70,X60,X52

preheat Temp in ℃ for SAW 10℃ Min

Qualified pipe thickness in In/mm 11.5-46mm T pass≧13mm Yes
Preheat Main N/A

Inter pass Temp in ℃ 150℃ Max

Φ2300m Φ2000m Φ1400m Φ1150m Φ1000m
Qualified pipe diameterin In/mm(ID orOD)
m m m m m
Before Auto Flame used

CONSUMABLES
GMAW(Auto Tack)Flaming warming
N/A
Temp in ℃ for moisture
Process DSAW

Spec.No.(SFA) AWS 5.17 POSTWELD HEAT TREATMENT

AWS No.(Class) EH14 Not Applicable

Trade Name MCJ70GX2 GAS

Shielding Flow Rate

Size of Filler Metal mm ϕ4 GMAW Mix% Purity%
Gases in LPM

F.No N/A

A.No N/A Semi Auto

Filler metal product form Solid Trail Shielding or

Flux-Electrode Class F48A4-EH14 Backing flow Backing

 Flux trade name(lincoln) SJ101Q ELECTRICAL CHARACTERISTICS

Alloy Flux N/A TYPE SAW GMAW

Alloy Element N/A Current DC-&AC

Recrushed slag N/A ID

Polarity DC-/AC
Type of Flux Neutral agglomerated flux OD

Backing Temp.&Holding Time for Flux As per Manufacturer Mode of metal transfer Melt drops of transition

Method of
Supplemental N/A String or Weave Stringer N/A
Cleaning

Contact Tube
Consumable insert N/A String -- to work 25-30mm
distance

Multi Pass ID SAW

POSITION
Multi Pass OD SAW

Use of
Multiple
Position of Groove 1G Single or multiple Wire thermal N/A
for SAW
process

Weld progression NA Electrode Spacing 3-4mm

Filler Metal
Wire feed
Current(A) Voltage(V) Speed(mm/Min) Heat input(KJ/mm)
rate(mm/min)
Description Φmm

INTERNAL SAW(Number Of Wires-3)

DC- MCJ70GX2 Φ4.0 70±5 -- 32±3 800±50

DC- MCJ70GX2 Φ4.0 105±5 -- 34±3 Wire Spacing:15mm

≤3.9
Electrodes angle:12-15°
AC MCJ70GX2 Φ4.0 -- 600±50 38±3
Flux Ht: 25-40mm

EXTERNAL SAW(Number Of Wires-2)

DC- MCJ70GX2 Φ4.0 85±5 -- 32±3 800±50

Wire Spacing:15mm ≤3.9

AC MCJ70GX2 Φ4.0 -- 650±50 38±3
Flux Ht: 25-40mm

1.Parameters may be varied provided that, heat input stays within the range of qualified.
Note
2.In case of start/stop, welding parameters&consumables shall be followed as per this procedure from the restart area

Prepared： Reviewed： Approved：

Date： Date： Date：

 Format No. 20200402-01

Page No. 2 of 3
PROCEDURE SPECIFICATION RECORDS FOR DSAW

WPS No. pWPS-01

ZHUHAI HAIZHONG STEEL TUBE

CO.LTD
Rev No. OO

Helical Welding
Welding process SAW

Date 02.04.2020

Ref: Code/Std/Spec API 5L-2018 AWS D1.1

Supporting PQR No(s) PQR-01
Customer/ Purchaser China Harbour Engineer ltd

PROCESS WELDER/OPERATOR ID.NO

WELD SEQUENCE:As per Ms
GMAW(Auto Tack) N/A N/A

GMAW(Semi Auto Tack

N/A N/A
repair)

Internal SAW SANXIAO ZHANG T360124197303090657

External SAW YUNFENG LI 411023198312111550

Additional Backing Yes

Backing Material(Type) Weld metal(SAW)

BASE METALS

P.No. 1 P.No. 1

Group No. Group No.

To
C% C%

C.E.(Pcm) C.E.(Pcm)

Base Metal X70, X60, X52

To

Base Metal X70, X60, X52 PREHEAT

Qualified Pipe Thickness in mm 11.5mm-46mm t pass≧13mm='yes' preheat Temp in ℃ (for SAW) N/A

Preheat Maintenance in ℃ 95℃

Φ2300m Φ2000m Φ1400m Φ1150m Φ1000m
Qualified pipe diameterin In/mm(ID orOD)
m m m m m
Inter pass Temp in ℃ 150℃ Max

FILLED MAWERIAL Note:Auto Flame used

GMAW GMAW(Auto Tack)Flaming warming

Process GMAW (Tack) SAW N/A
Auto Temp in ℃

Spec.No.(SFA) AWS 5.17 POSTWELD HEAT TREATMENT

Not Applicable
AWS No.(Class) EH14
GAS

Trade Name MCJ70GX2

Shielding Flow Rate
GMAW Mix% Purity%
Gases in LPM
Size of Filler Metal mm ϕ4
F.No N/A Auto

A.No N/A Semi Auto

Flux-Electrode Class F48A4-EH14 ELECTRICAL CHARACTERISTICS

Flux trade name(lincoln) SJ101Q TYPE SAW GMAW

Manufacturer N/A Current DC&AC

ID
Tack Reinforce Done Polarity DC/AC
OD

Mode of metal transfer Melt drops of transition

Backing Temp.&Holding
As per Manufacturer Recommendations Multi Pass ID SAW
Time for Flux
Multi Pass OD SAW

Consumable insert N/A

POSITION
Single or multiple Wire Multiple for SAW
Position of Groove 1G

Weld progression NA Electrode Spacing 3-4mm

Filler Metal
Current (A) Voltage(V) Speed(mm/Min) Heat input(KJ/cm)
Description Φmm

INTERNAL SAW(Number Of Wires-3)

DC- MCJ70GX2 Φ4.0 70±5 -- 32±3 800±50

DC- MCJ70GX2 Φ4.0 105±5 -- 34±3 Wire Spacing:15mm ≤3.9

AC MCJ70GX2 Φ4.0 -- 600±50 38±3 Flux Ht: 25-40mm

EXTERNAL SAW(Number Of Wires-2)

DC- MCJ70GX2 Φ4.0 85±5 -- 32±3 800±50

Wire Spacing:15mm ≤3.9

AC MCJ70GX2 Φ4.0 -- 650±50 38±3
Flux Ht: 25-40mm

Prepared： Reviewed： Approved：

Date： Date： Date：

 Format No. 20200402-01

QW-483QR PAGE No. 3 of 3

PROCEDURE QUALIFICATION
ZHUHAI HAIZHONG STEEL TUBE PQR No. pWPS-01
CO.LTD
RECORDS

FOR DSAW Rev No. OO

Date 2020.04.02

SPECIFICATION : API 5L-2018 AWS D1.1 TYPE(S) : AUTO

PIPE SIZE : 2300mmOD×23mmWT MATERIAL Gr : X70

WELDING PROCESS(ES) :(SAW)AUTO WPS NO : PWPS-01

INSP.AUTHORITY : INCLASS

MECHANICAL TESTING:TRANSVERSE WELD METAL TENSILE:REPORT NO.JCQT(QT)2020-00010

FINAL
GAUGE MAX
SR PIPE HEAT THICK WIDTH AREA GAUGE YIELD Y.S UTS
LENGTH LOAD
NO NO NO /DIA(mm) (mm) (sq mm) LOAD (KN) (Mpa) (Mpa)
LENGTH
(mm) (KN)
(mm)

SPECIFIED REQUIREMENT(MINIMUM) ≥570

1 01 1 22.94 24.56 563.41 -- -- -- -- - 595

2 01 2 22.90 24.72 566.09 -- -- -- -- -- 605

180° 4a --
GUIDED BEND REMARKS
Side bend

GUIDED BEND SIDE BEND -- -- --

ROOT FACE SB1 SB2 SB3 SB4 -- -- SATISFACTORY

NA NA OK OK OK OK -- -- -- --

IMPACT TESTING: REPORT NO.

API 5L-2018 AWS D1.1 REMARKS

SR WELD-FULL 10*10*55mm v HAZ-FULL 10*10*55mm v

PIPE NO
ON KV2 ≥40J 0℃ KV2 ≥40J 0℃
SATISFACTORY
1 2 3 AVG 1 2 3 AVG

1 03 155 168 162 162 164 173 167 168

INSPECTOR(LAB)

NON DESTRUCTIVE TESTING:

ULTRASONIC TESTING RADIOGRAPHY TESTING ACCEPTANCE CRITERIA

YES N/A --
INSPECTOR(LAB):YEGUANG LIU

We certify that the statement in this record are correct and that the welds are prepared,welded and tested in accordance with the requirement of API 5L-2018
AWS D1.1

Remarks : Y.S:-Yield Strength, T.S:-Tensile Strength, %EL:-Percentage Elongation. W.M:-Weld

Metal,Ind:Individual,Avg:-Average,Min:-Minimum,HIC:-Hydrogen Induced Cracking Test.

Prepared： Reviewed： Approved：

Date： Date： Date：

Welders’ certificates for WPS and PQR of DSAW