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Materials Today: Proceedings xxx (xxxx) xxx

Contents lists available at ScienceDirect

Materials Today: Proceedings


journal homepage: www.elsevier.com/locate/matpr

Analysis of factors influencing formwork material selection in


construction buildings
V. Rajeshkumar, S. Anandaraj, V. Kavinkumar, K.S. Elango
Department of Civil Engineering, KPR Institute of Engineering and Technology, Coimbatore, Tamilnadu, India

a r t i c l e i n f o a b s t r a c t

Article history: Formwork material selection is a crucial factor for the successful completion of the project. Selection of
Received 22 May 2020 the right formwork material is essential for faster construction and improved productivity. The study
Accepted 3 June 2020 reports the factors influencing the selection of different formwork material in the construction of high
Available online xxxx
rise buildings through structural questionnaire survey from the client, contractor, consultant, and inter-
views with expert members. Total of 40 technical factors was identified from the literature and 220 filled
Keywords: questionnaires were received from the respondent in the state of Tamilnadu in India. The top ten factors
Formwork system
identified as having a significant impact on formwork material selection are the accessibility to work,
Factor analysis
Correlation
quality, surface finish, storage of formwork, capital cost, safety, layout of structures, lifespan, exposure
India to environment and labor cost. Additionally, from factor analysis 22 factors were identified to have a cor-
relation with one another and the remaining 18 factors excluded since they do not have a correlation
with other factors. The findings provide a better understanding of the factors influencing formwork selec-
tion in the Indian context and will aid construction practitioners in making effective plans and increase
the existing knowledge in relation to formwork material selection and can reduce the formwork waste.
Ó 2020 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the International Confer-
ence on Newer Trends and Innovation in Mechanical Engineering: Materials Science.

1. Introduction ent types of formworks are available in construction. Among which


choosing an appropriate system of formwork is crucial factor in
Construction is one of the important sectors in the world. Con- successful completion of project in term of time, cost, quantity
struction involves huge investment and plays an important role in and safety (Hanna A.S. 1998). The advancement in technology
growth of several other sectors in economy. Globally construction and population increase leads to construction of high rise buildings
of high rise buildings is increasing in order to save time and space. in small area [11]. In high rise reinforced concrete building, selec-
In construction industry formwork plays an important role. Form- tion of formwork system based on site condition is essential for
work contributes a major part of cost in construction and gives project completion. An appropriate formwork system is always
shape to the fresh concrete and also support the fresh concrete cost and labor effective. Formwork always determines the cycle
to gain its strength to carry on its own weight [9]. It shares a con- per floor of high rise building which affects the construction cost
siderable cost in building construction. Formwork cost 40 to 60% of and subsequent activities [12]. Selection of formwork for a con-
structural work in construction. Formwork should have good qual- struction is mostly based on experience or decided by the high
ity in terms of strength, durability and rigidity and it should be safe level authority in an organization. This alone will not lead to selec-
to workers and concrete structures and should possess good effi- tion of appropriate formworks. Hence it is necessary to find a tool
ciency in operation, easy to handle and dismantle and should be which selects the most useful formwork for a construction site
economical. It should be strong enough to withstand the dead based on the constraints. Therefore choosing a correct formwork
and live load. Therefore choosing a correct formwork becomes will reduce the time and cost of the construction.
essential in construction. Incorrect selection of formwork will lead Formwork systems are classified in many ways, according to
to increase in cost and time overrun in construction project. Differ- size they are classified as small sized formwork and large sized
formwork. According to location of use, it is classified as timber
E-mail addresses: kavinkumar@kpriet.ac.in (V. Kavinkumar), elango.ks@kpriet. form and girder form, where timber is used for irregular frame
ac.in (K.S. Elango) structures and girder form and climb forms are used for wall and

https://doi.org/10.1016/j.matpr.2020.06.044
2214-7853/Ó 2020 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the International Conference on Newer Trends and Innovation in Mechanical Engineering:
Materials Science.

Please cite this article as: V. Rajeshkumar, S. Anandaraj, V. Kavinkumar et al., Analysis of factors influencing formwork material selection in construction
buildings, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.06.044
2 V. Rajeshkumar et al. / Materials Today: Proceedings xxx (xxxx) xxx

column structures, where aluminum form is used for repeated reg- struction throughout the twentieth century. In order to maintain
ular section. Based on materials of construction it is classified as quality and economy in construction, formwork designers and
timber, steel, aluminum and plastic formwork. According to nature builders keeps in mind- the technological advancements in build-
of operation crane independent, crane dependent and tunnel type ing the formwork materials (Hurd, 1989). A decision support tool
formwork system are available. There are different types of form- was made and given to contractor and consultants for vertical
work available and are being used in the construction of reinforced formwork system selection using fuzzy logic Kambekar et al. [7]
concrete structure. A plywood form is the oldest type of the form- used mamdani type fuzzy rule to make assessment model for
work used in the construction industry. This is used for small con- selection of vertical formwork system. He identified nine formwork
struction works. This formwork is more expensive in usage of selection factors and ranked in terms of importance for each inter-
labor, it is time consuming process, it is difficult to carry install national group of contractors. Costs, quality of concrete and degree
and dismantle. It has very poor surface finishing. Steel formworks of repetition, are found to be the principal formwork selection cri-
are fabricated of thin steel plates. Different panels can be joined by teria in his work. Correlation analysis was made for the selection
clamps or bolts and nuts. These formworks are used in a place factors for formwork. D.G. Proverbs et al. [10].
where reuse of shuttering is needed. These are stronger and dur- In summary, an understanding of formwork selection factor
able. Aluminum formworks are made from high strength alu- from various projects is essential for quick selection of formwork
minum alloys. The panels are joined by pin of wedge system in high rise building construction.
arrangement system. These are light in weight and reuse of form-
work is more. Installation and dismantling is very easy and have 3. Research method
very good surface finish. Plastic formworks are very light in weight
and can be installed easily and save time and money and are cost The formwork material selection will have a great impact on
effective. The panels can be attached with each other with the help project success and it needs a detailed study of completed research
of locking handles. These are easier to clean and can be reused projects. This research needs a documented data of completed pro-
instantly and have good surface finish. ject. For that, a questionnaire survey method is used as a tool [8].
Selection of a formwork for a high rise building mainly depends The overall outcomes of the project are identified from the selected
on individual’s experience or by the senior members of an organi- professionals (contractor, owner and consultant) from design and
zation and the availability of the formwork system. This type of construction firms for formwork selection.
selection may result in cost expensive or faculty selection. The
owner of an organization aims to reduce the overall cost of the pro-
ject with specified quality and safety. Since, formwork is a costly 4. Questionnaire development
item in construction he must be involved in formwork selection
system process. Designer should design the building in such a The identification and understanding of the formwork selection
way that it should have more number of similar size structures factors at the starting stage of the project plays an important role
so that formwork can be used repeatedly which will reduce the in successful project completion. The questionnaires were obtained
cost and increase the productivity. from the previous research papers and from the expert members
through pilot survey and interviews with construction profession-
als. The professionals provided valuable suggestions in framing the
2. Literature review questionnaire, which was helpful in refining the factors in clearer
language. The pilot survey and interviews resulted in 40 factors
Selecting the form work for high rise building cannot be done which affects the selection of formwork system in high rise build-
instantly. It consumes time in decision making based on the site ings. In order to accurately identify the critical factors, several
constraints, availability and cost of the project. These are different interviews were conducted with owners, contractors and consul-
factors which affects the formwork system selection. Emad et al. tants. The interviewers were selected based on their experience
[5] used fuzzy logic model for selecting vertical formwork system and organizational position and the same were conducted with
for project and this model was tested by applying it on real-life individuals employed at senior managerial levels of their compa-
case study. Neural network model was used by Tam et al. [13] nies. The respondents were requested to rate each factor using five
for selection of vertical formwork system. Patel Abhiyan et al. [9] point scale of 1 to 5, where 5 = Strongly Agree, 4 = Agree, 3 = Neu-
made questionnaire from the literature study and distributed to tral, 2 = Disagree and 1 = Strongly Disagree.
various contractor and distributors of formwork in various parts
of south Gujarat region to find the most critical factors influencing 5. Respondent profile
the selection of formwork system. A formwork system selection
model using the Adaboost algorithm was proposed by Shin et al. The total questionnaire prepared is about 280 and is distributed
[12] to select the formwork system for the construction. According among contractor firms, consultant firms and client firms. From
to Eder Marinez et al. [3] decision making methods was used for them, about 220 filled questionnaires were received. One hundred
formwork selection for housing project in Ecuador but due to and twenty (120) questionnaires which is about 42.8% has been
unsuitability in decision making, he implemented choosing by distributed to the contractor firms and the responses received from
advantages decision making method in selecting formwork selec- them is ninety three (93) which is about 42.2% from the overall
tion. Elbetagi et al. (2011) developed a model for horizontal form- responses received. Similar to that ninety (90) questionnaires
work system selection using fuzzy logic in Egypt. A hybrid which is about 32.1% has been distributed to the consultant firms
approach of Neural-Networks and Analytic Hierarchy Process was and the responses received from them is seventy (70) which is
proposed by Elazouni et al. [4] to estimate the acceptability of about 31.8% from the overall responses received. Whereas seventy
new horizontal formwork system in Egypt. Similarly Hanna A.S. (70) questionnaires which is about 25% has been distributed to the
et al. [6] describes the development and knowledge acquisition client firms and the responses received from them is fifty seven
of an expert system to assist the formwork designer in making (57) which is about 25.9% from the overall responses received.
decision. This was developed keeping in mind the people who The work experience of the respondents was taken in years cat-
involved in all phases of the formwork from erection till removal. egory. The experience in years is categorized in three zones as less
Formwork development paralleled the growth of concrete con- than five years (<5 years), between five and twenty years (5–

Please cite this article as: V. Rajeshkumar, S. Anandaraj, V. Kavinkumar et al., Analysis of factors influencing formwork material selection in construction
buildings, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.06.044
V. Rajeshkumar et al. / Materials Today: Proceedings xxx (xxxx) xxx 3

20 years) and with experience more than 20 years (>20 years). The Table 1
contractor firms, consultant firms and client firms have been cate- Ranking of Attributes.

gorized under these three zones of experience. The respondents Description Mean RII Rank
with less than five years of experience is 22 which is about 10% Accessibility to work 4.962 0.874 1
of the total respondents, the respondents with experience between Quality 4.874 0.866 2
five years and twenty years is 114 which is about 51.8% of the total Surface finish 4.653 0.857 3
respondents and greater than twenty years is 84 which is 38.18% of Storage of formwork 4.481 0.823 4
Capital cost 4.383 0.812 5
total respondents. The respondents with less than five years Safety 4.189 0.807 6
includes 4 respondents from contractor firms in percentage of Layout of structure 4.07 0.794 7
about 18.1%, 8 respondents from consultant firms in percentage Lifespan 4.035 0.774 8
of about 36.3% and 10 respondents from client firms in percentage Exposure to environment 4.012 0.765 9
Labor cost 3.992 0.754 10
of about 45.4%, following to that the respondents with experience
Availability 3.937 0.744 11
between five years and twenty years includes 50 respondents from Load carrying capacity 3.649 0.741 12
contractor firms in percentage of about 43.8%,35 respondents from Reshoring requirements 3.445 0.741 13
consultant firms in percentage of about 30.7% and 29 respondents Material not stored near to the site 3.44 0.731 14
from client firms in percentage of about 25.4% combined to that Maintenance cost 3.415 0.728 15
Adaptability 3.29 0.726 16
the respondents with more than twenty years includes 39 respon-
Floor height 3.358 0.713 17
dents from contractor firms in percentage of about 46.4%, 27 Climate conditions 3.208 0.701 18
respondents from consultant firms in percentage is about 32.1% Insufficient instructions about storage and stacking 3.184 0.693 19
and 18 respondents from client firms in percentage of about 21.4%. Transportation cost 3.151 0.688 20
Duration of Project 3.129 0.688 21
Questionnaire survey also includes the number of projects exe-
Type of structure 3.104 0.683 22
cuted by the contractor firm, consultant firm and client firms. It is Maintenance 3.017 0.681 23
categorized in three zones as less than ten projects, between ten Construction cycle time 3.06 0.676 24
and twenty and more than twenty projects. Under the total Site condition 3.031 0.675 25
respondents, seven respondents is from contractor firm, twelve Labor efficiency 2.896 0.668 26
Type of formwork 2.891 0.668 27
respondents from consultant firms and sixteen respondents from
Building dimension 2.741 0.666 28
client firms under the category of project executed less than ten Installation poolers 2.733 0.658 29
years. Under the total respondents thirty two respondents is from Dismantling poolers 2.599 0.635 30
contractor firm, twenty eight respondents from consultant firms Building height 2.358 0.614 31
Building shape 2.342 0.607 32
and twenty four respondents from client firms under the category
Formwork material 2.327 0.597 33
of project executed between ten and twenty years. Under the total Area of floor 2.03 0.585 34
respondents fifty four respondents is from contractor firm, thirty Number of floor 2.004 0.562 35
respondents from consultant firms and seventeen respondents Weight of formwork 1.999 0.553 36
from client firms under the category of project executed more than Repetition 1.943 0.541 37
shoring requirements 1.873 0.521 38
twenty years.
Insufficient instructions about handling 1.842 0.518 39
The questionnaire survey also includes the type of work Wrong storage of materials 1.784 0.518 40
involved by the contractor firms, consultant firms, client firms.
From the total respondents about 35% of the response is from
building projects, 30% of the responses is from industrial projects, lowest value as the less significant attributes. To make the mean-
35% of the responses is from commercial building projects. ingful interpretation of the ranking to the framed attributes, they
are just grouped into four categories such as the top order
6. Data analysis (RII  0.800), second order (0.800 > RII > 0.700), middle order
(0.700 > RII > 0.600), low order (0.600 > RII > 0.500). There are six
In need to determine the critical factor, mean score of the top order ranked attributes with RII  0.800, twelve second order
responses for the different project attributes is to be calculated ranked attributes with 0.800 > RII > 0.700, fourteen middle order
from the five-point scale used in the questionnaire. Chan and ranked attributes with 0.700 > RII > 0.600, Eight low order ranked
Kumaraswamy [1] suggested that each individual attribute such attributes with 0.600 > RII > 0.500.
as the mean and standard deviation are not reliable statistics to ‘Accessibility to work’ scored the highest rank with RII value of
access the overall rankings. Thus the overall relative ranking of 0.874 followed to that Quality, Surface finish, Storage of formwork
the attributes is based on the Relative Importance Index (RII) and and Capital cost are the top five factors with RII range from 0.866
it is evaluated using the following formula [2]. to 0.812. The accessibility to work and quality are preferred to be
X the project success in real time whereas inconvenience surface fin-
Relative Importance Index RII ¼ X i Y i =Z i  5 ish and storage of formwork leads to the failure of the projects and
it results in the increase of overall cost of the project. Analysis of
where, top 10 ranked factors shows that there was only a marginal differ-
ence in the importance attached to the factors related to each
RII = Relative Importance Index other. Overall, 32 out of 40 factors used for survey were deter-
Xi = number of responses to the factors mined to be critical in selection of formwork system for high rise
Yi = the value of rating buildings in the state of Tamilnadu, India.
Zi = total number of responses to the factor

Table 1 shows the descending order for the ranking of the pro- 7. Factor analysis
ject attributes based on their relative importance calculated using
the above mentioned equation. Along with mean scores and RII Factor analysis helps in identifying the most important factors
scores are also presented in the column. The critical attributes rep- from number of possible causes. In this study Kaiser-Meyer-Olkin
resents the highest value as the most significant attributes and the test and the Bartlett’s test of specificity [14] is used for factor anal-

Please cite this article as: V. Rajeshkumar, S. Anandaraj, V. Kavinkumar et al., Analysis of factors influencing formwork material selection in construction
buildings, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.06.044
4 V. Rajeshkumar et al. / Materials Today: Proceedings xxx (xxxx) xxx

ysis. Kaiser-Meyer-Olkin is the ratio of squared correlation on ranking the formwork system selection, as all the pairs showed
between the variables to the squared partial correlation between the significant loadings of 84.6%, 80.2% and 76.1% respectively.
the variables. The value of Kaiser-Meyer-Olkin varies from 0 to 1.
If Kaiser-Meyer-Olkin values are close to 1 it indicates the correla- 8. Discussion of findings
tions are more compact and reliable factors. The factors that having
Kaiser-Meyer-Olkin value greater than 0.50 is considered for anal- 8.1. Selection based on general aspects
ysis in reference 40 factors were considered for Kaiser-Meyer-
Olkin analysis from which 22 factors are found to have correlation The Table 2 shows the attributes which relates to the factor
with one another, which is shown in the Table 2 and remaining 18 based on the factor loading value. Factors are categorized based
factors are excluded from the factor analysis since they do not have on total variance; from that general aspect has the highest range
significant correlation with other factors. Bartlett’s test confirming of total variance with a value of 19.50% under this five most impor-
that there is a correlation matrix is an identical matrix, with a sig- tant attributes affiliated with formwork selection. Under the gen-
nificance value < 0.001. eral aspect, the first attribute that affords to the formwork
The principal component analysis is adopted to reduce the selection is quality (with factor loading = 0.971) is found to achieve
highly correlated formwork selection factor into smaller number superior surface finish of any concrete. The second attribute that
of key factors. Five principal components were extracted from comes in formwork selections is safety (with the factor load-
the identified 22 factors as shown in the table 2. The principal com- ing = 0.962) which provide proper access and working platform
ponents were extracted by specifying the minimum initial eigen- arrangements to ensure workmen safety. Availability (with the fac-
value of 1.0. The five components, which cumulatively explain tor loading = 0.873) has to be checked and purchased or rented in
64.10% of the total variance and all the factor loadings were greater prior, adaptability (with the factor loading = 0.818) has to be
than 0.5. checked while purchasing the formwork and duration of project
To test the agreement among the respondent spearman’s rank (with the factor loading = 0.809) has to be kept in mind and form-
correlation was used among the three respondents. A high correla- work has to be maintained and stored in care are the remaining
tion coefficient indicates strong agreement among the respondents three attributes which has the ability to learn from experience,
in ranking the factors. The table 3 shows the correlation coefficient provides an effective solution in development and completion of
for the three pairs of respondents, namely Client/Contractor, Cli- project on time.
ent/Consultant and Consultant/Contractor. The analysis shows
the strong correlation among the three pairs of the respondent
8.2. Selection based on structural aspects

The second factor depending on total variance is structural


Table 2 aspect with a total variance value of 16.30%, three important attri-
Results of Total Variance Explained. butes lies under this category. From which accessibility to work
Description of factor and Factor Variance Cumulative (with the loading factor = 0.987) explained the expediency for the
attributes loading Explained working environment. Following to that the second attribute that
Factor 1: General aspects is the type of structure (with the loading factor = 0.944) which
Quality 0.971 19.50% 19.50% relates with member constructed separately or the members put
Safety 0.962 together. Next to that the third attribute that affords to formwork
Availability 0.873
selection is building dimension (with the factor loading = 0.652)
Adaptability 0.818
Duration of project 0.809 states that varying in size and shape results in the requirement
Factor 2: Structural aspect of different type of formwork.
Accessibility to work 0.987 16.30% 35.80%
Type of structure 0.944
Building dimensions 0.652 8.3. Selection based on formwork aspects
Factor 3: Formwork aspect
Load carrying capacity 0.934 13.20% 49.00% The third factor that related to formwork aspect comprising five
Type of formwork 0.911 attributed with total variance value of 13.20%. The load carrying
Lifespan 0.837
capacity (with the factor loading = 0.934) which help labour to
Weight of formwork 0.816
Construction cycle time 0.707 work in the heights and to lift the materials required for construc-
Factor 4: Environmental aspect tion from the ground level to the higher levels. Followed to that the
Exposure to environment 0.862 10.70% 59.70% second attribute, is type of formwork (with the factor load-
Site condition 0.829
ing = 0.911) which is categorized as vertical formwork and hori-
Climate condition 0.778
Insufficient instruction about 0.694 zontal formwork results in the construction of wall, column,
handling beam and slab. Lifespan of formwork (with the factor load-
Storage of formwork 0.560 ing = 0.837) which is treated as an important factor results in the
Factor 5: Cost aspect reuse of the formwork effectively, which reduces the cost of the
Capital cost 0.951 8.40% 68.10%
project. The fourth attribute that leads to formwork selection is
Maintenance cost 0.807
Labor cost 0.674 weight of formwork (with the factor loading = 0.816), which influ-
Transportation cost 0.619 ences the shuttering and de-shuttering process. Construction cycle
time (with the factor loading = 0.707), represents the formwork
that can be reused number of times effectively with proper
Table 3 maintenance.
Results of Spearman rank correlation coefficient.

Test Client/ Client/ Consultant/ 8.4. Selection based on environmental aspects


Contractor Consultant Contractor
Spearman rank correlation 0.846 0.802 0.761 The fourth factor having five important attributes with total
coefficient
variance value of 10.70%, exposure to environment (with the load-

Please cite this article as: V. Rajeshkumar, S. Anandaraj, V. Kavinkumar et al., Analysis of factors influencing formwork material selection in construction
buildings, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.06.044
V. Rajeshkumar et al. / Materials Today: Proceedings xxx (xxxx) xxx 5

ing factor = 0.862), indicates if the formwork is subjected to major cost factor in construction hence client, contractor and con-
repeated exposure results in the variation of size and leads to sultant need to careful in selecting the formwork.
replacement of formwork. Followed to that the second attribute Results obtained from this research hope to benefit construc-
is site condition (with the loading factor = 0.829), it relates with tion person across the state of Tamilnadu in assisting them in
the accessibility to construction site. Climatic condition is the third selecting the formwork system in high rise buildings. This research
attribute (with the factor loading = 0.778), which formwork is has identified factors impacting construction formwork selection
highly sensitive to weather conditions that leads to the increase in the Indian context from the perspective of various project partic-
in the cost and time duration of project. The fourth attribute that ipants, and the findings will aid construction site engineers in
affects the formwork selection is insufficient instruction about appropriate selection of formwork material in construction
handling (with the factor loading = 0.694), the insufficient instruc- buildings.
tion leads to the damage in the formwork materials and requires
replacement of the formwork and further leads to cost overrun. Declaration of Competing Interest
The fifth attribute is storage of formwork (with the factor load-
ing = 0.560), improper storage leads to damage and theft of The authors declare that they have no known competing finan-
formwork. cial interests or personal relationships that could have appeared
to influence the work reported in this paper.

8.5. Selection based on cost aspects


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Please cite this article as: V. Rajeshkumar, S. Anandaraj, V. Kavinkumar et al., Analysis of factors influencing formwork material selection in construction
buildings, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.06.044
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Please cite this article as: V. Rajeshkumar, S. Anandaraj, V. Kavinkumar et al., Analysis of factors influencing formwork material selection in construction
buildings, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.06.044

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