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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off


STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)


CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
UENR5398-08
December 2021

994K Wheel Loader


Hydraulic System
MRK1-UP
SMX1-UP
MM91-UP

Volume 1 of 2: Implement
Volume 2 of 2: Steering and Brake

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
VOLUME 1 - IMPLEMENT
Schematic Machine Schematic Machine
Description Description
Location Location Location Location
Accumulator Gp - Implement Pilot F-13 1 Sensor Gp - Pressure (Lift Head End) (Left) J-6 47
Actuator Gp - Implement (Operator Left Valve) H-5 2 Sensor Gp - Pressure (Tilt Head End) (Right) J-3 48
Actuator Gp - Implement (Operator Right Valve) I-2 3 Sensor Gp - Pressure (Tilt Rod End) (Left) J-5 49
Actuator Gp - Powered Access J-13 4 Sensor Gp - Pressure (Lift Rod End) (Right) J-2 50
Core - Cooler (Front AOC Cooler) G-15 5 Sensor Gp - Pressure (Right Valve) I-3 51
Core - Cooler (Implement / Steering Cooler) C-15 6 Sensor Gp - Speed (Differential) E-16 52
Core - Cooler (Rear AOC Cooler) G-9 7 Sensor Gp - Temperature (AOC) (Front Axle) G-15 53
Cylinder Gp - Lift (Left) J-6 8 Sensor Gp - Temperature (AOC) (Rear Axle) G-9 54
Cylinder Gp - Lift (Right) J-2 9 Sensor Gp - Temperature (Impl & Strg Oil Temperature) B-10 55
Cylinder Gp - Tilt (Left) J-4 10 Switch As - Pressure (Differential) (Fan Return Filter Bypass) B-16 56
Cylinder Gp - Tilt (Right) J-2 11 Switch As - Pressure (Differential) (Pilot Filter Bypass) E-13 57
Filter Gp - Case Return B-13 12 Switch As - Pressure (Differential) (Piston Pump Case Return) 1 B-13 58
Filter Gp - Kidney Loop B-15 13 Switch As - Pressure (Differential) (Piston Pump Case Return) 2 B-12 59
Filter Gp - Pilot E-13 14 Switch As - Pressure (FR/RR Brake Lube Oil) (Front Axle) G-14 60
Motor Gp - AOC Fan G-15 15 Switch As - Pressure (FR/RR Brake Lube Oil) (Rear Axle) G-10 61
Motor Gp - SA/HA Fan E-15 16 Tank Gp - EU Expansion (Arctic Min Fan Speed Attachment) A-10 62
Motor/Pump Gp - AOC (Front Axle) G-13 17 Tank Gp - Implement A-12 63
Motor/Pump Gp - AOC (Rear Axle) G-11 18 Valve As - Breaker Relief (EU) A-8 64
Orifice - AOC / Implement Pilot F-14 19 Valve Gp - Anual Lower I-7 65
Orifice - Implement Return (Left) G-5 20 Valve Gp - Breaker Relief (STD) B-9 66
Orifice - Implement Return (Right) G-2 21 Valve Gp - Bypass (Thermal) (Front Axle) G-14 67
Pump Gp - AOC Pilot C-13 22 Valve Gp - Bypass (Thermal) (Rear Axle) G-9 68
Pump Gp - Implement (Left) E-7 23 Valve Gp - Check (Implement Pilot) H-7 69
Pump Gp - Implement (Right) E-11 24 Valve Gp - Check (Lift Rod End Make Up Check) (Operator Left Valve) I-5 70
Pump Gp - Implement Cooler / AOC Fan C-16 25 Valve Gp - Check (Lift Rod End Make Up Check) (Operator Right Valve) I-1 71
Pump Gp - Sa/Ha Fan C-14 26 Valve Gp - Control (Main Implement Valve - Operator Left) J-7 72
Screen Gp - AOC / Pilot Return Filter Screen B-14 27 Valve Gp - Control (Main Implement Valve - Operator Right) J-1 73
Screen Gp - Axle Oil Cooler Screen (Front Axle) 1 G-14 28 Valve Gp - Implement Pilot F-13 74
Screen Gp - Axle Oil Cooler Screen (Front Axle) 2 G-15 29 Valve Gp - Make Up E-15 75
Screen Gp - Axle Oil Cooler Screen (Rear Axle) 1 G-9 30 Valve Gp - Mounting (Fan Control) D-15 76
Screen Gp - Axle Oil Cooler Screen (Rear Axle) 2 G-10 31 Valve Gp - Pressure Reducing (Dead Engine Lower PRV) I-7 77
Screen Gp - Fan Circuit Screen 1 E-14 32 Valve Gp - Relief (Implement Cooler Bypass Pressure) B-15 78
Screen Gp - Fan Circuit Screen 2 D-15 33 Valve Gp - Relief (Lift Head End Relief Pressure) (Operator Left Valve) I-6 79
Screen Gp - Implement Pump Pilot Screen (Left) 1 E-7 34 Valve Gp - Relief (Lift Head End Relief Pressure) (Operator Right Valve) I-1 80
Screen Gp - Implement Pump Pilot Screen (Left) 2 E-8 35 Valve Gp - Relief (Main Implement Relief Pressure) (Left) I-4 81
Screen Gp - Implement Pump Pilot Screen (Right) 1 E-10 36 Valve Gp - Relief (Main Implement Relief Pressure) (Right) I-3 82
Screen Gp - Implement Pump Pilot Screen (Right) 2 E-12 37 Valve Gp - Relief (Tilt Head End Pressure) (Operator Left Valve) I-5 83
Screen Gp - Pump Discharge Screen (Left) E-9 38 Valve Gp - Relief (Tilt Head End Pressure) (Operator Right Valve) I-2 84
Screen Gp - Pump Discharge Screen (Right) E-12 39 Valve Gp - Relief (Tilt Rod End Relief Pressure) (Operator Left Valve) I-4 85
Screen Gp - Return Screen A-11 40 Valve Gp - Relief (Tilt Rod End Relief Pressure) (Operator Right Valve) H-2 86
Screw - Bleeder 1 J-4 41 Valve Gp - Sequence (Arctic Min Fan Speed Attachment) D-15 87
Screw - Bleeder 2 J-5 42 Valve Gp - Shuttle (Operator Left Valve) I-6 88
Sensor As - Pressure (Brake Accumulator) C-14 43 Valve Gp - Solenoid (Float) G-2 89
Sensor Gp - Level (Impl & Strg Tank Oil) B-10 44 Valve Gp - Solenoid (Implement Float) G-5 90
Sensor Gp - Pressure (Impl & Strg Pilot Oil) F-13 45 Valve Gp - Solenoid (Implement Pilot On/Off) H-6 91
Sensor Gp - Pressure (Left Valve) I-4 46
COMPONENT LOCATION
VOLUME 2 - STEERING AND BRAKE
Schematic Machine
Description
Location Location
Accumulator Gp - Brake (EU) (Front Axle) D-5 101
Accumulator Gp - Brake (EU) (Rear Axle) D-4 102
Accumulator Gp - Brake (Std) (Front Axle) D-5 103
Accumulator Gp - Brake (Std) (Rear Axle) D-4 104
Core - Cooler (Implement / Steering Cooler) B-3 105
Cylinder Gp - Steering (Left) F-7 106
Cylinder Gp - Steering (Right) F-6 107
Filter Gp - Case Return A-5 108
Filter Gp - Steering Cooler Return B-3 109
Orifice E-7 110
Orifice - EH Brake (Front Axle) E-3 111
Orifice - EH Brake (Rear Axle) E-2 112
Pump Gp - Brake C-4 113
Pump Gp - Secondary Steering B-7 114
Pump Gp - Steering C-5 115
Pump Gp - Steering Cooler B-3 116
Screen Gp - Brake Pump Discharge Screen C-4 117
Screen Gp - Cushion Orifice Screen 1 E-7 118
Screen Gp - Cushion Orifice Screen 2 E-7 119
Screen Gp - Pump Discharge Screen C-7 120
Screen Gp - Return Screen (Brake) A-3 121
Screen Gp - Return Screen (Steering) A-8 122
Screen Gp - Steering Pilot Screen D-8 123
Sensor As - Pressure (Brake Accumulator) (EH Park Brake) E-3 124
Sensor As - Pressure (Brake Accumulator) (Manifold) D-5 125
Sensor Gp - Level (Implement & Steering Tank Oil) B-2 126
Sensor Gp - Pressure (Implement & Steering Pilot Oil) (Back Up) E-8 127
Sensor Gp - Pressure (Implement & Steering Pilot Oil) (Primary) E-8 128
Sensor Gp - Temperature (Implement & Steering Oil Temperature) B-2 129
Switch As - Pressure (Differential) (Piston Pump Case Return) A-5 130
Switch As - Pressure (Steering Cooler Oil Filter Bypass) B-3 131
Tank Gp - Steering And Brake A-2 132
Valve Gp - Brake Pedal F-4 133
Valve Gp - Check (Quad) E-6 134
Valve Gp - Check (Steering Pilot) (Backup) D-8 135
Valve Gp - Check (Steering Pilot) (Primary) D-8 136
Valve Gp - Control (Steering) F-7 137
Valve Gp - Control (Steering Margin Relief Pressure) E-8 138
Valve Gp - EH Brake Override Relay (Front Axle) F-3 139
Valve Gp - EH Brake Override Relay (Rear Axle) E-2 140
Valve Gp - Manifold D-4 141
Valve Gp - Neutralizer (Left) E-5 142
Valve Gp - Neutralizer (Right) E-5 143
Valve Gp - Pilot (Stick Steering) D-6 144
Valve Gp - Pressure Reducing (Primary Steering PRV) E-8 145
Valve Gp - Pressure Reducing (Secondary Steering PRV) E-7 146
Valve Gp - Relief (CE Brake Charge Relief Pressure) C-4 147
Valve Gp - Relief (Secondary Steering Relief Pressure) D-7 148
Valve Gp - Relief (Steering Cooler Bypass Pressure) B-3 149
Valve Gp - Relief (Steering Cross-Over Relief Pressure) F-7 150
Valve Gp - Relief (Steering Load Sense Relief Pressure) D-6 151
Valve Gp - Relief (Supplemental Steering Crossover) F-7 152
Valve Gp - Solenoid (EH Park Brake) E-4 153
Valve Gp - Steering Load Sense Shuttle Valve (Operator Right Valve) E-6 154
TAP LOCATION
VOLUME 1 - IMPLEMENT

Tap Schematic
Description
Number Location
G1 Lift Head Pressure J-6
G2 Lift Rod Pressure F-13
G3 Tilt Head Pressure F-15
G4 Tilt Rod Pressure F-15
G5 Left Implement Valve Supply Pressure F-12
G6 Right Implement Valve Supply Pressure C-16
G16 Impl Cooling Pump Discharge Pressure J-6
G17 Implement Pilot Pressure J-6
G18 Front Axle Lube Pressure G-13
G19 Rear Axle Lube Pressure F-13
G20 Pilot / AOC Pump Discharge Pressure F-13
G21 Pilot / AOC Pump Load Sense Pressure F-13
G22 Fan Pump Discharge Pressure F-13
G23 Fan Pump Load Sense Pressure F-13
G24 AOC Fan Pump Discharge Pressure F-15
SOS Implemene Sampling Pressure C-15
X1 Implement Valve Pilot Pressure C-14
TAP LOCATION
VOLUME 2 - STEERING AND BRAKE

Tap Schematic
Description
Number Location
G7 Park Brake D-4
G8 Steering Pilot D-7
G9 Front Brake Accumulator D-4
G10 Rear Brake Accumulator D-4
G13a Steering Pump Discharge 1 C-7
G13b Steering Pump Discharge 2 C-5
G14 Brake Pump Discharge B-4
G15 Steering Cooling Pump Discharge B-3
SOS Hydraulic Oil Sampling Port B-3
X5 Front Axle Brake Pressure F-4
X6 Rear Axle Brake Pressure E-4
X7 Secondary Steering Relief Pressure D-7
X8 Steering Pump Drain Pressure (Left) B-6
X9 Steering Pump Drain Pressure (Right) B-5
X10 Brake Pump Drain Pressure A-4
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(8) CYLINDER GP (10) CYLINDER GP (11) CYLINDER GP (9) CYLINDER GP
LIFT CYLINDER LIFT (LEFT) TILT CYLINDER TILT (LEFT) TILT (RIGHT) TILT CYLINDER LIFT (RIGHT) LIFT CYLINDER
416-4017 416-4019 416-4018 416-4017

AUX PORT 2 AUX PORT 1 (48) SENSOR GP - PRESSURE


(4) ACTUATOR GP G1 G2 G3 G4 (TILT HEAD END) (RIGHT)
POWERED ACCESS 349-1178
(47) SENSOR GP - PRESSURE
UENR5398-08 VOL 1 of 2

472-4212 (49) SENSOR GP


(LIFT HEAD END) (LEFT) (50) SENSOR GP - PRESSURE
349-1178 PRESSURE
J (LIFT ROD END) (LEFT) (TILT ROD END) (RIGHT) J
349-1178 349-1178
(79) VALVE GP - RELIEF
(LIFT HEAD END (80) VALVE GP - RELIEF
(72) VALVE GP - CONTROL RELIEF PRESSURE) (42) SCREW - BLEEDER 2 (73) VALVE GP - CONTROL (LIFT HEAD END
(Dimensions: 56 inches x 35 inches)

(41) SCREW - BLEEDER 1 (86) VALVE GP - RELIEF (84) VALVE GP - RELIEF


(MAIN IMPLEMENT VALVE) (OPERATOR LEFT VALVE) 9F-2167 (MAIN IMPLEMENT VALVE) RELIEF PRESSURE)
9F-2167 (TILT ROD END RELIEF PRESSURE) (TILT HEAD END PRESSURE)
(OPERATOR LEFT) 423-7710 (OPERATOR RIGHT) (OPERATOR RIGHT VALVE) (OPERATOR RIGHT VALVE) (OPERATOR RIGHT VALVE)
532-8854 532-8855 221-3939 423-7711 423-7710
OPERATOR LEFT VALVE (83) VALVE GP - RELIEF (85) VALVE GP - RELIEF OPERATOR RIGHT VALVE (71) VALVE GP - CHECK
(88) VALVE GP - SHUTTLE (TILT HEAD END PRESSURE) (TILT ROD END RELIEF (LIFT ROD END
(OPERATOR LEFT VALVE) (OPERATOR LEFT VALVE) PRESSURE) MAKE UP CHECK)
4T-4073 423-7711 (OPERATOR LEFT VALVE) (OPERATOR RIGHT VALVE)
221-3939 160-7439
(77) VALVE GP (70) VALVE GP
PRESSURE REDUCING CHECK (81) VALVE GP - RELIEF
(DEAD ENGINE LOWER PRV) (LIFT ROD END (MAIN IMPLEMENT (82) VALVE GP - RELIEF
MAKE UP CHECK) RELIEF PRESSURE) (MAIN IMPLEMENT
370-0438
160-7439 (LEFT) RELIEF PRESSURE)
DUMP
440-2710 (RIGHT)
DUMP LOWER
LOWER
I 440-2710 I

DEAD
MANUAL (51) SENSOR GP
ENGINE (46) SENSOR GP PRESSURE
LOWER
LOWER PRESSURE (RIGHT VALVE)
TEST PORT (65) VALVE GP PRV (LEFT VALVE) 349-1178
ANUAL LOWER 349-1178
112-1817
42 Page,

FILL PORT

POWERED ACCESS SYSTEM (ATTACHMENT) (2) ACTUATOR GP - IMPLEMENT


H (OPERATOR LEFT VALVE) (3) ACTUATOR GP H
217-6720 IMPLEMENT
(OPERATOR RIGHT
VALVE)
(91) VALVE GP - SOLENOID
X1 (IMPLEMENT PILOT ON/OFF) RAISE RACK
217-6720
RACK RAISE

(69) VALVE GP - CHECK 396-1209


(IMPLEMENT PILOT) PILOT ON/OFF
(67) VALVE GP - BYPASS (28) SCREEN GP 9T-1013
(THERMAL) AXLE OIL COOLER SCREEN
(FRONT AXLE) (FRONT AXLE) 1
(90) VALVE GP - SOLENOID (89) VALVE GP
251-1635 230-3633 PILOT (IMPLEMENT FLOAT) SOLENOID (FLOAT)
(53) SENSOR GP (29) SCREEN GP (7) CORE - COOLER 147-1223 147-1223
TEMPERATURE AXLE OIL COOLER (61) SWITCH AS - PRESSURE
(REAR AOC COOLER) FLOAT FLOAT
FRONT AXLE

(AOC) (FRONT AXLE) SCREEN (FR/RR BRAKE LUBE OIL)


G18 (REAR AXLE)
234-3032
134-2252 (FRONT AXLE) 2
230-3633 130-7459 (54) SENSOR GP
(31) SCREEN GP
TEMPERATURE
(17) MOTOR/PUMP GP AXLE OIL COOLER
(AOC) (REAR AXLE)
AOC (FRONT AXLE) SCREEN (REAR AXLE) 2 134-2252
G 493-3873 230-3633 G
PILOT DRAIN
(18) MOTOR/PUMP GP
AOC (REAR AXLE)
(60) SWITCH AS - PRESSURE (20) ORIFICE

REAR AXLE
(5) CORE - COOLER 493-3873
(FR/RR BRAKE LUBE OIL) IMPLEMENT RETURN (LEFT)
(FRONT AOC COOLER) 342-2624
(FRONT AXLE)
419-9804 130-7459
(68) VALVE GP - BYPASS (30) SCREEN GP - AXLE OIL (21) ORIFICE
(15) MOTOR GP
(THERMAL) COOLER SCREEN
AOC FAN G19 (REAR AXLE) (REAR AXLE) 1
IMPLEMENT RETURN (RIGHT)
424-1867 342-2624
251-1635 230-3633

G24

F F
(1) ACCUMULATOR GP
(19) ORIFICE IMPLEMENT PILOT
PILOT SUPPLY
AOC / IMPLEMENT PILOT 335-0547
268-1607

(74) VALVE GP
MPLEMENT PILOT IMPLEMENT SUPPLY
160-4128 G17 G5
(39) SCREEN GP
PUMP DISCHARGE SCREEN (RIGHT)
172-2395
IMPLEMENT SUPPLY
G6
(38) SCREEN GP
(32) SCREEN GP
(45) SENSOR GP - PRESSURE PUMP DISCHARGE
(52) SENSOR GP FAN CIRCUIT
(14) FILTER GP - PILOT (IMPL & STRG PILOT OIL) SCREEN (LEFT)
SPEED (DIFFERENTIAL) SCREEN 1
357-3053 435-6041 344-7389 172-2395
(16) MOTOR GP 419-0859
E SA/HA FAN E
240-7790
(34) SCREEN GP - IMPLEMENT PUMP
PILOT SCREEN (LEFT) 1
(37) SCREEN GP (36) SCREEN GP (35) SCREEN GP 6E-5065
(24) PUMP GP (23) PUMP GP
(75) VALVE GP IMPLEMENT PUMP IMPLEMENT PUMP IMPLEMENT PUMP
IMPLEMENT (RIGHT) IMPLEMENT (LEFT)
MAKE UP PILOT SCREEN PILOT SCREEN PILOT SCREEN
512-0769 512-0769
183-7170 (RIGHT) 2 (RIGHT) 1 (LEFT) 2
TO
(57) SWITCH AS - PRESSURE 6E-5065 6E-5065 6E-5065
AUTOLUBE
(DIFFERENTIAL) OPERATOR RIGHT OPERATOR LEFT
(87) VALVE GP - SEQUENCE
(PILOT FILTER BYPASS)
(ARCTIC MIN FAN SPEED
490-0662
ATTACHMENT)
416-8241

(76) VALVE GP
D MOUNTING D
(FAN CONTROL)
431-7693
(33) SCREEN GP
FAN CIRCUIT (43) SENSOR AS
SCREEN 2 G22 PRESSURE
419-0859 (BRAKE
ACCUMULATOR)
344-7391

(26) PUMP GP
SA/HA FAN
416-4593

G23
G20
(78) VALVE GP - RELIEF
(IMPLEMENT COOLER
C BYPASS PRESSURE)
IMPLEMENT
SOS
AIR
BLEED
AIR
BLEED
AIR
AIR
BLEED
C
430-5354 SOS (22) PUMP GP BLEED
(25) PUMP GP AOC PILOT
IMPLEMENT 424-1866
COOLER / AOC FAN
424-1863 G21
G16

IMPLEMENT RETURN

IMPLEMENT RETURN

(6) CORE - COOLER PILOT DRAIN


(IMPLEMENT /
STEERING COOLER) (58) SWITCH AS - PRESSURE (59) SWITCH AS
384-7671 (DIFFERENTIAL) PRESSURE (44) SENSOR GP AIR LINE TO STEERING TANK
(PISTON PUMP (DIFFERENTIAL) (55) SENSOR GP
LEVEL
CASE RETURN) 1 (PISTON PUMP TEMPERATURE
(IMPL/STRG TANK OIL)
B (56) SWITCH AS - PRESSURE
376-7257 CASE RETURN) 2 (IMPL & STRG OIL)
430-9448 (66) VALVE GP B
(DIFFERENTIAL) 376-7257 256-6453 BREAKER RELIEF (STD)
(FAN RETURN FILTER BYPASS) 507-0646 LINE PATTERNS
393-5112
Pressure Line

Pilot / Load Sensing Pressure


STD BREAKER
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Drain / Return Lines
(13) FILTER GP PILOT CONTROL CIRCUIT
KIDNEY LOOP IMPLEMENT PUMP OUTPUT Air Line
243-3758 AOC PUMP / AXLE OUTPUT
SUPPLY LINE Component Group
(40) SCREEN GP
(27) SCREEN GP - AOC / PILOT EU BREAKER (64) VALVE AS SA/HA FAN CONTROL CIRCUIT
RETURN SCREEN DRAIN / RETURN LINE CALLOUTS
RETURN FILTER SCREEN 9T-9227 BREAKER RELIEF (EU) CYLINDER TILT CIRCUIT
(12) FILTER GP 507-0643 Taps (Pressure, Sampling, Sensor - by letter)
380-8484 IMPLEMENT RETURN CYLINDER LIFT CIRCUIT YY
CASE RETURN IMPLEMENT COOLER OUTPUT
FAN RETURN NO BYPASS
AOC/PILOT RETURN
CASE RETURN
139-1537 CASE RETURN POWERED ACCESS SYSTEM CONTROL CIRCUIT DL DL D Connectors (By letter)
NO BYPASS
NO BYPASS NO BYPASS Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number
EU EXPANSION
TANK
A IMPLEMENT TANK (755L) A
THIS SCHEMATIC IS FOR THE 994K WHEEL LOADER HYDRAULIC SYSTEM
(63) TANK GP - IMPLEMENT (62) TANK GP - EU EXPANSION
(ARCTIC MIN FAN SPEED ATTACHMENT) VOLUME 1 of 2: IMPLEMENT
394-0254
431-5099 Do not operate or work on this product unless you have MEDIA NUMBER: UENR5398-08
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 396-2239, CHANGE: 03, VERSION: -
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or in neutral and with parking brake set.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

IMPELLER CLUTCH PEDAL


POSITION SIGNAL
(106) CYLINDER GP
STEERING (LEFT) THROTTLE LOCK
416-4020 STOP LAMP SW
DISCONNECT SW
(152) VALVE GP - RELIEF (107) CYLINDER GP
F (SUPPLEMENTAL STEERING STEERING (RIGHT) F
CROSSOVER) 416-4020
418-1432 (133) VALVE GP
(139) VALVE GP - EH BRAKE
(137) VALVE GP BRAKE PEDAL
OVERRIDE RELAY
CONTROL (STEERING) 435-3890
(FRONT AXLE)
418-1454 476-6347
X5
(150) VALVE GP - RELIEF
(STEERING CROSS-OVER
RELIEF PRESSURE) (111) ORIFICE - EH BRAKE
6E-0859 (FRONT AXLE)
(154) VALVE GP - STEERING 582-3047
LOAD SENSE SHUTTLE VALVE
(127) SENSOR GP - PRESSURE (OPERATOR RIGHT VALVE)
(IMPL & STRG PILOT OIL) 6E-4428
(BACK UP) (140) VALVE GP
344-7389 TANK X6 EH BRAKE OVERRIDE RELAY
(134) VALVE GP (REAR AXLE)
(146) VALVE GP
(118) SCREEN GP
CHECK (QUAD) 476-6347
PRESSURE REDUCING CUSHION ORIFICE
(SEC STER PRV) SCREEN 1 149-4617
6E-4286 283-3462
(112) ORIFICE - EH BRAKE
(REAR AXLE)
(138) VALVE GP - CONTROL 582-3047
(STEERING MARGIN
E RELIEF PRESSURE) BACK UP PILOT (110) ORIFICE E
418-1449 1T-0936
(128) SENSOR GP - PRESSURE
(IMPL & STRG PILOT OIL) (142) VALVE GP
(PRIMARY) NEUTRALIZER (LEFT)
344-7389 296-5662 (143) VALVE GP
PRIMARY NEUTRALIZER (RIGHT) (124) SENSOR AS - PRESSURE
PILOT 296-5662 (153) VALVE GP (BRAKE ACCUMULATOR)
(119) SCREEN GP SOLENOID (EH PARK BRAKE)
CUSHION ORIFICE (EH PARK BRAKE) 344-7391
(145) VALVE GP - PRESSURE REDUCING SCREEN 2 349-4389 REAR AXLE FRONT AXLE
(PRIMARY STEERING PRV) 283-3462
418-1439

(135) VALVE GP - CHECK (151) VALVE GP - RELIEF


(STEERING PILOT) (BACKUP) (STEERING LOAD SENSE
175-0447 RELIEF PRESSURE)
418-1448
(136) VALVE GP - CHECK G7
(STEERING PILOT) (PRIMARY)
175-0447 (148) VALVE GP - RELIEF
(SECONDARY STEERING
RELIEF PRESSURE) (144) VALVE GP (104) ACCUMULATOR GP
(103) ACCUMULATOR GP
G8 418-1438 PILOT (STICK STEER)
BRAKE (STD) (FRONT AXLE) BRAKE (STD) (REAR AXLE)
249-5615 356-3346
356-3346
PUMP (102) ACCUMULATOR GP
D LS
(101) ACCUMULATOR GP
BRAKE (EU) (REAR AXLE) D
INLETS BRAKE (EU) (FRONT AXLE) 318-2532
318-2532

X7 G10
(125) SENSOR AS G9
PRESSURE
(123) SCREEN GP (BRAKE ACCUMULATOR)
STEERING PILOT SCREEN (MANIFOLD)
233-7419 344-7391 (141) VALVE GP
MANIFOLD
273-8751

(117) SCREEN GP
(120) SCREEN GP BRAKE PUMP
PUMP DISCHARGE SCREEN DISCHARGE SCREEN
172-2395 348-9235

(115) PUMP GP
C STEERING (147) VALVE GP - RELIEF C
(CE BRAKE CHARGE
UENR5398-08 VOL 2 of 2

416-4594
G13a G13b RELIEF PRESSURE)
234-0351
(Dimensions: 39 inches x 28 inches)

(113) PUMP GP
BRAKE
481-4012

(105) CORE - COOLER


(IMPLEMENT /
STEERING COOLER)
384-7671
G14
(149) VALVE GP - RELIEF
(STEERING COOLER
G15 BYPASS PRESSURE)
421-1701
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
30 Page,

(114) PUMP GP (116) PUMP GP PILOT CONTROL CIRCUIT


SECONDARY STEERING STEERING COOLER STEERING COOLER CIRCUIT
498-5657 6E-0867 LOAD SENSE CIRCUIT
B PRIMARY / SECONDARY STEERING CIRCUIT
SUPPLY LINE
B
SOS SOS BRAKE CIRCUIT
DRAIN / RETURN LINE
STEERING
(109) FILTER GP
STEERING COOLER RETURN
416-8308 LINE PATTERNS
AIR LINE TO IMPLEMENT TANK Pressure Line

(129) SENSOR GP - TEMPERATURE Pilot / Load Sensing Pressure


X9 (IMPL & STRG OIL TEMPERATURE)
Drain / Return Lines
256-6453
X8 (126) SENSOR GP Air Line
(131) SWITCH AS LEVEL (IMPL/STRG TANK OIL)
(130) SWITCH AS - PRESSURE X10 PRESSURE Component Group
430-9448
(DIFFERENTIAL) (STEERING COOLER
(PISTON PUMP CASE RETURN) CALLOUTS
OIL FILTER BYPASS)
376-7257 349-6097 YY Taps (Pressure, Sampling, Sensor - by letter)

DL DL D Connectors (By letter)

Callout Number Component


(Machine Location from (52) VALVE GP - CONTROL Name

(132) TANK GP Component LocationsTable)


138-1234 Part Number

(121) SCREEN GP STEERING AND BRAKE


(122) SCREEN GP 394-0264
(108) FILTER GP RETURN SCREEN
RETURN SCREEN
CASE RETURN (BRAKE)
(STEERING) Do not operate or work on this product unless you have
A 9T-9227
139-1537 9T-9227 read and understood the instruction and warnings in the A
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
CASE RETURN BRAKE RETURN tions or heed the warnings could result in injury or
STEERING RETURN NO BYPASS death. Proper care is your responsibility.
BYPASS
NO BYPASS

THIS SCHEMATIC IS FOR THE 994K WHEEL LOADER HYDRAULIC SYSTEM


VOLUME 2 of 2: STEERING AND BRAKE
MEDIA NUMBER: UENR5398-08
340 L STEERING TANK SCHEMATIC PART NUMBER: 396-2239, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
CHASSIS - SIDE VIEW
VIEW ALL CALLOUTS

VIEW OF AREA “B”


(ROTATED FOR CLARITY)
62
64

66
10

B
11

61 15 8

65 54
7
20 21
9

18 G19 30 31 68
CHASSIS - TOP VIEW
VIEW ALL CALLOUTS

38 G24 39 1 45 G17 37

24

36

74

57

14

35
19

23 26

34 43

76
G22
G21
G23
G20
G16
22
25
FRONT AXLE
VIEW ALL CALLOUTS

G18 17 60 53
IMPLEMENT VALVE
VIEW ALL CALLOUTS

72
41 73
42

85 48

70

91
86

X1

71
90 88 49 69 51 82

LEFT 89 RIGHT
50
46
3
81

2
80
83
84
79
47
77
PRESSURE TAPS
VIEW ALL CALLOUTS

G5 G2 G1 G3 G6 G4
RADIATOR
VIEW ALL CALLOUTS

78 32 33
6 52 16
5

67

29 75

28

VIEW OF AREA “A”


(ROTATED FOR CLARITY) RADIATOR REAR
RADIATOR FRONT
SOS
4
87
TANK
VIEW ALL CALLOUTS

63

66

12

44 13

27 40

58

55

56 59
BRAKE CONTROL
VIEW ALL CALLOUTS

112 140 111 139 144

142 143 133


CHASSIS - TOP VIEW
VIEW ALL CALLOUTS

103 G8 X6 X5 G10 G9 134 G13a G13b X8 X9


141 125 153 124

101
G14

132
117 X10
122
147
113 108

130

121

VIEW OF AREA “A”


102
A
(ROTATED FOR CLARITY)
104 115

114
120 B

152

VIEW OF AREA “B”


(ROTATED FOR CLARITY) 116 G15
HYDRAULIC TANK
VIEW ALL CALLOUTS

126

129
PRESSURE TAP

G7
RADIATOR - REAR VIEW
VIEW ALL CALLOUTS

105

149

109 131 SOS


STEERING CONTROL
VIEW ALL CALLOUTS

107

C
106

127 135 145 146 X7 148


137

110

119

(ROTATED FOR CLARITY)


118 110
136 128 123 150 138 154 151
VIEW OF AREA “C”
(ROTATED FOR CLARITY)

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