Professional Documents
Culture Documents
Millennium
Millennium
Millennium
28376A
NEW
EXPANDED USER GUIDE INCLUDED
See Section 3
TABLE OF CONTENTS
Page
SECTION 1 RCC HARDWARE AND SETUP ........................................... 3
General .............................................................................................................. 3
Mounting .......................................................................................................... 3
Printer Connection ............................................................................................ 3
Installation Checklist ........................................................................................ 3
Wiring ............................................................................................................... 3
Communications ............................................................................................... 4
Keypad Operation ............................................................................................. 4
Parts List For RCC Option – YCAS CHILLER .............................................. 4
Programming Setup at the Chiller .................................................................... 4
At the RCC ....................................................................................................... 4
EPROM Version Display .................................................................................. 4
Power Loss ....................................................................................................... 4
Printer ............................................................................................................... 8
SECTION 2 RCC OPERATION .................................................................. 9
Getting Started ................................................................................................. 9
Remote Programming ....................................................................................... 9
System Status .................................................................................................... 9
System Operating Data ..................................................................................... 10
System Operating Data Readouts ..................................................................... 10
Printing ............................................................................................................. 10
System Faults / Shutdowns ............................................................................... 10
SECTION 3 REFRIGERATION OVERVIEW ........................................... 11
Checking for Proper Operation......................................................................... 11
Refrigeration Cycle ........................................................................................... 11
System Operating Data Form ........................................................................... 15
Pressure / Temperature Chart ........................................................................... 16
SECTION 4 YORK SERVICES OFFICES................................................. 19
LIST OF FIGURES
Fig. Page
1 RCC Wiring Connectionss ...................................................................... 6
2 Remote Control Center Installation Details ............................................ 7
3 Printer Wiring .......................................................................................... 8
4 Refrigerant Flow Diagram ...................................................................... 13
5 System Data Monitored by RCC ............................................................. 14
6 Vapor-Compression Refrigeration Cycle ................................................ 17
2 YORK INTERNATIONAL
FORM 201.18-NM1.2
YORK INTERNATIONAL 3
RCC Hardware and Setup
Communications between the chiller and the remote Press the PROGRAM key and scroll by repeatedly
chiller will be limited to once every 16 seconds. This touching the ENTER key. At the display titled
results in a time lag in displays as well as time lags in “COMMUNICATIONS MODE” select LOCAL or
commands to the chiller from the Remote Control Cen- REMOTE using the arrow keys.
ter. Keep this in mind when using the remote panel. In
addition, when power is first applied to the remote AT THE RCC
panel, a time lag of 30 sec. to 2 min. may be required
before initial communications is established. No programming setup is required.
POWER LOSS
PARTS LIST FOR RCC OPTION - YCAS CHILLER
In the event of a power loss to the Remote Control Cen-
QTY. DESCRIPTION YORK PART NO. REMARKS
1 RCC Unit 371-02485-102 Included
ter, the microprocessor in the chiller control panel will
1 RCC EPROM 031-02016-001 Included*
continue to adhere to the setpoints and commands dic-
2 LTP Trans. Protect Mod. 031-01586-000 Included
tated from the Remote Control Center prior to the power
Ft Commun. Cable Alpha 4562 or Beldon 9320 User Supplied
loss for five minutes. At the end of the five-minute pe-
1 15V/24VAC Trans. 025-29917-001 Included
riod, the chiller will revert to local control if communica-
1 220V/24VAC Trans. 025-29917-002 YORK Option
tion is not re-established. When communications are
OPTIONAL PRINTER
re-established after power is returned, the chiller will
1 Printer, Dot Matrix Model 1220 Weight-Tronix** honor all commands programmed into the Remote Con-
trol Center.
* RCC option requires new chiller eprom 031-01798-RCC, in-
cluded
** Weigh-Tronix, Inc., Santa Rosa, CA. Phone: 1 (800) 982-6622 In the case of a remote shutdown before the power loss
Fax: 1 (800) 847-6743 See page 8 for more info. occurred, the chiller may start on local control, if de-
4 YORK INTERNATIONAL
FORM 201.18-NM1.2
YORK INTERNATIONAL 5
RCC Hardware and Setup
RCC HARDWARE AND SETUP – CONT’D
LD02734
1
FIG. 2 – REMOTE CONTROL CENTER INSTALLATION DETAILS
YORK INTERNATIONAL 7
RCC Hardware and Setup
Printer specs: Default settings are 1200 Baud, 8 data bits, Note: Prices reflect 1999 and may change with time.
no parity, 1500 character buffer. Replacement paper: Std.
LD02722
The PLEASE WAIT,,,,, INITIALIZING REMOTE SYS SWITCH OFF (system toggle switches located
message will appear next. When this step is completed, on microboard in off position)
a status message will appear. Unit is then ready for
operation. See page 38 of IOM for chiller operation. NO COOL LOAD (indicates cooling demand rate does
not yet warrant running this system OR loading se-
REMOTE PROGRAMMING quence has not progressed far enough to start this sys-
tem – often seen during the first few minutes of opera-
tion)
COOLING LOAD ON
SETPOINTS LIMIT OFF
COMP RUNNING (compressor on)
2
Chilled liquid temperatures (Cooling setpoints), Daily/ PUMPING DOWN (pumpdown sequence at start up
Holiday Schedule (key not shown), and Load Limiting or after shutdown in progress)
(High Motor Current Unload) setpoints and On/Off con-
trol can be programmed from the RCC unit. AR TIMER (6 minute anti-recycle timer allows time
for motor to cool sufficiently between compressor
All other parameters may only be monitored from the
starts)
RCC; programming must be done at the chiller.
AC TIMER (2 minute anti-coincident timer prevents
Full details of the above programmable features are
two compressors from starting at same time)
found near pages 126-131 of the Installation, Opera-
tion, Maintenance Manual, Form 201.18-NM1.*
DISCH LIMITING (discharge pressure has reached the
programmable ‘discharge pressure unload’ setpoint)
* A copy of this manual is provided with each chiller.
Extra manuals can be obtained through the (York) Bal-
SUCT LIMITING (suction temperature has reached a
timore Parts Center, Baltimore MD. Ph 1-800-9321701.
point where icing may occur on the evap tubes)
SYSTEM STATUS STATUS CURR LIMITING (motor current has reached the pro-
grammable ‘high motor current unload’ setpoint)
The STATUS KEY will display a single message relat-
ing to the control status of the chiller or the RCC. ‘Gen-
EMS LIMITING (motor current has reached the motor
eral’ status messages are shown below. Additional de-
current unload setpoint determined by an external sig-
tails are provided in the IOM.
nal. See pg. 130 of IOM)
General status messages can be the following:
MANUAL OVERRIDE (manual override function
initiated at chiller keypad; setpoints at chiller will con-
UNIT SWITCH OFF (switch located on front panel)
trol)
DAILY SCHEDULE SHUTDOWN (daily schedule
pre-programmed function)
YORK INTERNATIONAL 9
RCC Operation
10 YORK INTERNATIONAL
FORM 201.18-NM1.2
YORK INTERNATIONAL 11
Refrigeration Overview
12 YORK INTERNATIONAL
FORM 201.18-NM1.2
OC
C 3
CDR
4
LIQUID m2/s
OIL
6
HOT
GAS OS
EC
2 COMP. B
COOL
GAS
5 1
CLR
SIGHT D
RC2
GLASS A
3
CH.W CH.W
IN OUT
Low Pressure Liquid Low Pressure Vapour High Pressure Vapour
COMP - Compressor CDR -Condenser Coil CLR - Cooler EC - Economizer (Added to some models)
OC - Oil Cooler OS - Oil Separator
3
m /s - Air Entering Compressor R-22 - Refrigerant Circuit Number
Relief Valves
LD05019
FAN STAGES
AMBIENT OC
AIR TEMP
LLSOLV CDR
On / Off
OIL PRESS
2
m /s OIL TEMP
COOL OIL
ECONO TXV
LLSOLV
On / Off OS
HOT HOT
GAS OIL
EC
SUCTION PRESS, COMP.
LIQUID COOL DISCH PRESS,
TEMP,
REFRIG. GAS TEMP,
S. HEAT
S. HEAT
////EVAP HEATER\\\\ On / Off
CLR
LD05446
SYSTEM 1 SYSTEM 2
1 OIL PRESSURE = __________ PSIG (BAR G) 2 OIL PRESSURE = __________ PSIG (BAR G)
1 SUCTION PRESSURE ______ PSIG (BAR G) 2 SUCTION PRESSURE ______ PSIG (BAR G)
1 DISCHARGE PRESSURE ____ PSIG (BAR G) 2 DISCHARGE PRESSURE ____ PSIG (BAR G)
1 SUCTION TEMP = ________________ °F (°C) 2 SUCTION TEMP = ________________ °F (°C) 3
1 DISCH TEMP = __________________ °F (°C) 2 DISCH TEMP = __________________ °F (°C)
1 OIL TEMP = _____________________ °F (°C) 2 OIL TEMP = _____________________ °F (°C)
1 SAT SUCT TEMP = _______________ °F (°C) 2 SAT SUCT TEMP = _______________ °F (°C)
1 SUCT SUPER HEAT = ____________ °F (°C) 2 SUCT SUPER HEAT = ____________ °F (°C)
1 SAT DISCH TEMP = ______________ °F (°C) 2 SAT DISCH TEMP = ______________ °F (°C)
1 DISCH SUPER HEAT = ____________ °F (°C) 2 DISCH SUPER HEAT = ____________ °F (°C)
1 SLIDE VALVE STEP = __________________ 2 SLIDE VALVE STEP = __________________
1 COOLER INLET REFRIG TEMP 2 COOLER INLET REFRIG TEMP
= _______ °F (°C) (R-407C only) = ______ °F (°C) (R-407C only)
1 LLSV STATUS ON / OFF 2 LLSV STATUS ON / OFF
1 ECON TXVSOL STATUS ON / OFF 2 ECON TXVSOL STATUS ON / OFF
1 FAN STAGE __________________________ 2 FAN STAGE __________________________
1 COMPRESSOR HEATER ON / OFF 2 COMPRESSOR HEATER ON / OFF
1 WYE-DELTA ON / OFF 2 WYE-DELTA ON / OFF
YORK INTERNATIONAL 15
Refrigeration Overview
This chart shows characteristics of Refrigerant R-22 (Monochlorodifluoromethane) when in the ‘saturated’ state.
16 YORK INTERNATIONAL
FORM 201.18-NM1.2
LD05447
18 YORK INTERNATIONAL
FORM 201.18-NM1.2
YORK INTERNATIONAL 19
Proud Sponsor
of the 2000
U.S. Olympic Team
36USC380
P.O. Box 1592, York, Pennsylvania USA 17405-1592 (717) 771-7890 Subject to change without notice. Printed in USA
Copyright © by York International Corporation 2000 www.york.com ALL RIGHTS RESERVED
Form 201.18-NM1.2 (300)
New Release