Materials Science and

Engineering

ME 112 – MSE
Module 6
Mechanical Properties of Material

NITK, Surathkal
Materials Science and
Engineering Modules/chapters
Introduction
Atomic Structure and Interatomic Bonding
The Structure of Crystalline Solids
Imperfections in Solids
Diffusion
Mechanical Properties of Metals
Failure
Phase Diagrams
Phase Transformations: Development of Microstructure
Applications and Processing of Metals and Alloys
Ceramics
Polymers
Composites
Biomaterials/Electronic Materials
Properties of Materials (Electric, Thermal, Magnetic and Optical) NITK, Surathkal
 Materials Science and
Engineering
Chapter Outline
• Concept of stress and strain
Tension test, Compression test, Shear and torsional tests
• Geometric consideration of stress state
• Elastic Deformation
• Anelasticity
• Elastic Properties of material
• Plastic deformation
• Tensile properties
Yielding and yield strength, Tensile strength, Ductility, Resilience
Toughness
• True stress and strain
• Elastic revovery after plastic deformation
• Compressive, shear and torsional deformation
• Hardness
Brinell hardness test, Rockwell hardness NITK, Surathkal
• Safety Factors Adapted from Callister et al., Material science and Engineering 10th edition
Materials Science and
Engineering Concept of stress
• Let us consider a rectangular bar of
some cross–sectional area subjected
to some load or force normal to the
surface (in Newtons).

The intensity of stress or stress is defined

as the resisting force per unit area of the
surface. Here we use a symbol 𝜎 to
represent the stress

NITK, Surathkal
Materials Science and
Engineering

Effect of forces

NITK, Surathkal
Materials Science and
Engineering Concept of strain
The deformation of a body under a load is proportional to its
length. To study the behavior of a material, it is convenient to
study the deformation per unit length of a body than its total
deformation•
The deformation per unit length is known as strain, denoted by
Greek symbol 𝜀. •

As the ratio implies, it is a dimensionless quantity.

• As an example, consider a steel bar having a length L equal to
2.0 m. When heavily loaded in tension, this bar might elongate by
1.4 mm,
NITK, Surathkal
https://sites.esm.psu.edu/courses/emch213d/tutorials/design_notes/
Materials Science and
Engineering Concept of strain cont…

NITK, Surathkal
Materials Science and
Engineering Tensile test

https://theconstructor.org/practical-guide/universal-testing-machine-components-functions/2449/

NITK, Surathkal
A standard tensile specimen with circular cross section.
Materials Science and
Engineering

NITK, Surathkal
https://www.youtube.com/watch?v=67fSwIjYJ-E&t=12s
Materials Science and
Engineering Compression test
A compression test is conducted
in a manner similar to the tensile
test, except that the force is
compressive and the specimen
contracts along the direction of
the stress.

Compressive tests are used when

a material’s behavior under large
and permanent (i.e., plastic)
strains is desired, as in
manufacturing applications, or
when the material is brittle in
tension. NITK, Surathkal
https://commons.wikimedia.org/wiki/File:Compressive_strength_test.gif
 Materials Science and
Engineering Shear test
For tests performed using a pure shear force as shown in
Figure, the shear stress 𝜏 is computed according to

NITK, Surathkal
Materials Science and
Engineering Torsional test
Torsion is a variation of pure shear in which a
structural member is twisted in the manner of
following figure.

Torsional forces produce a rotational motion

about the longitudinal axis of one end of the
member relative to the other end. Examples
of torsion are found for machine axles and
drive shafts as well as for twist drills.
Torsional tests are normally performed on
cylindrical solid shafts or tubes
NITK, Surathkal
Materials Science and
Engineering
Torsional testing of mild steel

NITK, Surathkal
https://www.youtube.com/watch?v=KcLZ95bhZ9E&t=35s
Materials Science and
Engineering

Geometric consideration of state stress

Stresses that are computed from the tensile, compressive, shear,
and torsional force states represented in previous section act either
parallel or perpendicular to planar faces of the bodies represented
in these illustrations.

NITK, Surathkal
Materials Science and
Engineering
Elastic deformation
The degree to which a structure deforms or strains depends on the
magnitude of an imposed stress. For most metals that are stressed in
tension and at relatively low levels, stress and strain are proportional to
each other through the relationship.

This is known as Hooke’s law, and the constant of proportionality E (GPa or

psi) is the modulus of elasticity, or Young’s modulus. For most typical metals,
the magnitude of this modulus ranges between 45 GPa (6.5 × 106 psi), for
magnesium, and 407 GPa (59 × 106 psi), for tungsten
NITK, Surathkal
Materials Science and
Engineering

NITK, Surathkal
Materials Science and
Engineering

NITK, Surathkal
 Materials Science and
Engineering
When the applied load is released, the piece
returns to its original shape. As shown in the
stress–strain plot below, application of the
load corresponds to moving from the origin up
and along the straight line. Upon release of
the load, the line is traversed in the opposite
direction, back to the origin
There are some materials
(i.e., gray cast iron, concrete,
and many polymers) for which
this elastic portion of the
stress–strain curve is not
linear
NITK, Surathkal
Materials Science and
Engineering

On an atomic scale, macroscopic elastic strain is manifested as small

changes in the interatomic spacing and the stretching of interatomic bonds.
As a consequence, the magnitude of the modulus of elasticity is a measure of
the resistance to the separation of adjacent atoms, that is, the interatomic
bonding forces. Furthermore, this modulus is proportional to the slope of the
interatomic force–separation curve at the equilibrium spacing:

NITK, Surathkal
Materials Science and
Engineering

Values of the modulus of elasticity for ceramic

materials are about the same as for metals; for
polymers they are lower.

These differences are a direct consequence of the

different types of atomic bonding in the three
materials types.

Furthermore, with increasing temperature, the

modulus of elasticity decreases shown in figure.

NITK, Surathkal
Materials Science and
Engineering

Shear stress and strain are proportional to each other through the
expression
𝜏 = G𝛾
where G is the shear modulus, the slope of the linear elastic region of the shear stress–strain
curve

NITK, Surathkal
Materials Science and
Engineering
Anelasticity
• In most engineering materials, however, there will also exist a time-dependent
elastic strain component—that is, elastic deformation will continue after the
stress application, and upon load release, some finite time is required for
complete recovery.

• This time-dependent elastic behavior is known as anelasticity, and it is due to

time-dependent microscopic and atomistic processes that are attendant to the
deformation.

• For some polymeric materials, its magnitude is significant; in this case it is

termed viscoelastic behavior.

NITK, Surathkal
Materials Science and
Engineering
Elastic properties
For isotropic materials, shear and elastic
moduli are related to each other and to
Poisson’s ratio according to

NITK, Surathkal
Materials Science and
Engineering Poisson ratio
Upon the application of load, the material elongates and cross-sectional area is
reduced. This reduction in cross sectional area is called lateral strain and it is
related to axial or longitudinal strain by Poisson's ratio.
𝜀𝑙𝑎𝑡𝑒𝑟𝑎𝑙
𝜗=−
𝜀𝑎𝑥𝑖𝑎𝑙

Poisson's ratio only applies within the elastic region of the stress-strain curve,
and it is typically about 0.3 for most metals. The theoretical maximum limit of
Poisson's ratio is 0.5.

NITK, Surathkal
Materials Science and
Engineering Elastic properties cont…
Many materials are elastically anisotropic; that is, the elastic behavior (i.e.,
the magnitude of E) varies with crystallographic direction.

For these materials, the elastic properties are completely characterized only
by the specification of several elastic constants, their number depending on
the characteristics of the crystal structure. Even for isotropic materials, for
complete characterization of the elastic properties, at least two constants
must be given.

NITK, Surathkal
Materials Science and
Engineering
Computation of load to produce specified
diameter change

A tensile stress is to be applied along the

long axis of a cylindrical brass rod that has a
diameter of 10 mm (0.4 in.). Determine the
magnitude of the load required to produce a
2.5 × 10−3 - mm (10−4 -in.) change in
diameter if the deformation is entirely elastic.

NITK, Surathkal
Materials Science and
Engineering

NITK, Surathkal
Materials Science and
Engineering Plastic deformation
• For most metallic materials, elastic deformation persists
only to strains of about 0.005.

• As the material is deformed beyond this point, the

stress is no longer proportional to strain and
permanent, nonrecoverable, or plastic deformation
occurs.

• From an atomic perspective, plastic deformation

corresponds to the breaking of bonds with original atom
neighbors and then the re-forming of bonds with new
neighbors as large numbers of atoms or molecules
move relative to one another; upon removal of the
stress, they do not return to their original positions NITK, Surathkal
Materials Science and
Engineering Properties of material
The characteristics of the material which describe its behavior under the
application of load are known as Mechanical property.
Properties of Material:-
• Elasticity: The property of material of a body by virtue of which the body
regains its original length, volume and shape after the deforming forces have
been removed called elasticity.

• Plasticity : It is ability of a material to deform permanently under the

application of force. It’s a irreversible process. With this property various metals
can be transformed into different products of required shape and size.

NITK, Surathkal
Materials Science and
Engineering

Ductility: It is ability of a material to undergo large plastic deformation

without rupture. This enable to draw metals into thin wire with the application
of load.
Brittleness: It is a property of a material, under a application of load material
will fracture without deforming plastically. Such as glass, cast iron etc.
Malleability: It is a property of a material, which permits material to be
extended in all direction without rupture.

NITK, Surathkal
Materials Science and
Engineering

•Toughness: It is the ability of a material to absorb energy and

plastic deform without fracturing. It is area under the stress strain
curve.
• Hardness: It is a surface property and defined as the resistance of
a material to plastic deformation upon mechanical indentation and
abrasion.

NITK, Surathkal
Materials Science and
Engineering

•Strength: It is a resistance offered

by a material upon the application
of external loading. Stronger
material can withstand with greater
load. Depending upon the type of
load applied the strength can be
tensile, compressive, shear or
torsional strength.
• Stiffness: The resistance of a
material to deflection is called
stiffness. It is measured by Young’s
modulus.

NITK, Surathkal
Materials Science and
Engineering

Stress-Strain Curve for Mild Steel (Ductile Material)

NITK, Surathkal
 Materials Science and
Engineering

The stress strain diagram for a ductile

material like mild steel is shown above.
Point ‘A’ is called the limit of
proportionality. Upto point ‘A’,
Hooke’s law is obeyed and stress is
proportional to strain. Therefore, ‘OA’
is a straight line.
Point ‘B’ is called the elastic limit
point. Upto point ‘B’, the material
remains elastic, i.e. removal of the
load, material will regain its original
shape. ‘AB’ is not a straight line.

NITK, Surathkal
 Materials Science and
Engineering

Beyond point ‘B’, the material goes to the

plastic stage until the upper yield point
‘C’ is reached. At this point the cross
sectional area of the material starts
decreasing and the stress decreases to a
lower value to point ‘D’, called the lower
yield point. Between ‘DE’ the specimen
elongates by a considerable amount
without any increase in stress.

NITK, Surathkal
 Materials Science and
Engineering

From point ‘E’ onwards, the strain

hardening phenomena becomes
predominant and the strength of the
material increases thereby requiring more
stress for deformation, until point ‘F’ is
reached.
At point ‘F’, necking of the material
begins and the corresponding stress is
called the ultimate strength.

NITK, Surathkal
 Materials Science and
Engineering

At point ‘F’, necking of

the material begins and the
cross-sectional area
decreases at a rapid rate.
The apparent stress
decreases but the actual
stress goes on increasing
until the specimen breaks
at point ‘G’, called the
point of fracture

NITK, Surathkal
Materials Science and
Engineering

Typical engineering stress–

strain behavior to fracture,
point F. The tensile strength TS
is indicated at point M. The
circular insets represent the
geometry of the deformed
specimen at various points
along the curve

NITK, Surathkal
Materials Science and
Engineering Ductility
It is a measure of the degree of plastic
deformation that has been sustained at
fracture.

Ductility may be expressed quantitatively as

either percent elongation or percent reduction
in area. Percent elongation (%EL) is the
percentage of plastic strain at fracture, or

https://gfycat.com/gifs/search/ductile

NITK, Surathkal
 Materials Science and
Engineering Cont…
Percent reduction in area (%RA) is defined as

where A0 is the original cross-sectional area and Af is the cross-sectional area at the
point of fracture.12 Values of percent reduction in area are independent of both l0 and
A0.

Knowledge of the ductility of materials is important for at least two reasons.

First, it indicates to a designer the degree to which a structure will
deform plastically before fracture.
Second, it specifies the degree of allowable deformation during
fabrication operations.
NITK, Surathkal
Materials Science and
Engineering
Material Properties

NITK, Surathkal
Materials Science and
Engineering Resilience
Resilience is the capacity of a material to absorb energy when
it is deformed elastically and then, upon unloading, to have
this energy recovered.

The associated property is the modulus of resilience, Ur, which

is the strain energy per unit volume required to stress a
material from an unloaded state up to the point of yielding.

Computationally, the modulus of resilience for a specimen

subjected to a uniaxial tension test is just the area under the
engineering stress-strain curve taken to yielding

NITK, Surathkal
Materials Science and
Engineering Cont…
Assuming a linear elastic region, we have

Area under the stress–

in which 𝜀y is the strain at yielding.
strain curve represents energy absorption per unit
volume (in cubic meters or cubic inches) of material

Thus, resilient materials are those having high yield

strengths and low moduli of elasticity; such alloys are
used in spring applications. NITK, Surathkal
Materials Science and
Engineering
Toughness
➢ Toughness (or more specifically, fracture toughness) is a property that is
indicative of a material’s resistance to fracture when a crack (or other stress-
concentrating defect) is present.

➢ Because it is nearly impossible (as well as costly) to manufacture materials

with zero defects (or to prevent damage during service), fracture toughness is
a major consideration for all structural materials.

➢ Another way of defining toughness is as the ability of a material to absorb

energy and plastically deform before fracturing.

➢ For dynamic (high strain rate) loading conditions and when a notch (or point of
stress concentration) is present, notch toughness is assessed by using an
impact test
NITK, Surathkal
Materials Science and
Engineering

NITK, Surathkal
Materials Science and
Engineering
True stress and strain

True stress 𝜎T is defined as the load F divided by the instantaneous

cross-sectional area Ai over which deformation is occurring

it is occasionally more convenient to represent strain as true strain

𝜀T, defined b

NITK, Surathkal
 Materials Science and
Engineering
Cont…

If no volume change occurs during

deformation—that is, if
Ai li = A0l0

then true and engineering stress and

strain are related according to

NITK, Surathkal
Materials Science and
Engineering Cont…
For some metals and alloys the region of the true stress–strain curve
from the onset of plastic deformation to the point at which necking
begins may be approximated by

In this expression, K and n are constants; these values vary from alloy
to alloy and also depend on the condition of the material (whether it
has been plastically deformed, heat-treated, etc.). The parameter n is
often termed the strain-hardening exponent and has a value less than
unity.
NITK, Surathkal
Materials Science and
Engineering Ductility and True-Stress-at-Fracture
Computations

A cylindrical specimen of steel having an original diameter of 12.8 mm

(0.505 in.) is tensile tested to fracture and found to have an
engineering fracture strength 𝜎f of 460 MPa (67,000 psi). If its cross-
sectional diameter at fracture is 10.7 mm (0.422 in.), determine

(a) The ductility in terms of percentage reduction in area

(b) The true stress at fracture

NITK, Surathkal
Materials Science and
Engineering

NITK, Surathkal
 Materials Science and
Engineering
Elastic recovery after plastic
deformation
During the unloading cycle, the curve traces a near
straight-line path from the point of unloading (point D),
and its slope is virtually identical to the modulus of
elasticity, or parallel to the initial elastic portion of the
curve. The magnitude of this elastic strain, which is
regained during unloading, corresponds to the strain
recovery,

If the load is reapplied, the curve will traverse essentially

the same linear portion in the direction opposite to
unloading; yielding will again occur at the unloading
stress level where the unloading began. There will also
be an elastic strain recovery associated with fracture. NITK, Surathkal
 Materials Science and
Engineering Hardness
Hardness, which is a measure of a material’s resistance to localized plastic
deformation

Early hardness tests were based on natural minerals with a scale constructed solely
on the ability of one material to scratch another that was softer.

A qualitative and somewhat arbitrary hardness indexing scheme was devised,

termed the Mohs scale, which ranged from 1 on the soft end for talc to 10 for
diamond.

Quantitative hardness techniques have been developed over the years in which a
small indenter is forced into the surface of a material to be tested under controlled
conditions of load and rate of application.
NITK, Surathkal
Materials Science and
Engineering

➢ The depth or size of the resulting indentation is measured and related to a

hardness number; the softer the material, the larger and deeper the
indentation, and the lower the hardness index number.

➢ Hardness tests are performed more frequently than any other mechanical test
for several reasons:
They are simple and inexpensive—typically, no special specimen need
be prepared, and the testing apparatus is relatively inexpensive.

The test is nondestructive—the specimen is neither fractured nor

excessively deformed; a small indentation is the only deformation.

Other mechanical properties often may be estimated from hardness data,

such as tensile strength
NITK, Surathkal
Materials Science and
Engineering Hardness testing

NITK, Surathkal
Materials Science and
Engineering

Comparison of several hardness

scales.

NITK, Surathkal
Materials Science and
Engineering
Correlation between hardness
and tensile strength
Both tensile strength and hardness are indicators of a metal’s resistance to plastic deformation.

As a rule of thumb, for most steels, the HB and the tensile strength are related according to

NITK, Surathkal
Materials Science and
Engineering
Summary of Mechanical Properties

NITK, Surathkal
Materials Science and
Engineering Variability of Material properties
An average value is obtained by dividing the sum of all measured values by the
number of measurements taken. In mathematical terms, the average x of some
parameter x is

where n is the number of observations or measurements and xi is the value of

a discrete measurement. Furthermore, the standard deviation s is determined
using the following expression

where xi , x, and n were defined earlier. A large value of the standard deviation
corresponds to a high degree of scatter.
NITK, Surathkal
Materials Science and
Engineering

NITK, Surathkal
Materials Science and
Engineering

NITK, Surathkal
Materials Science and
Engineering

NITK, Surathkal
Materials Science and
Engineering Design/Safety factor
There will always be uncertainties in characterizing the magnitude of applied
loads and their associated stress levels for in-service applications; typically,
load calculations are only approximate.

For less critical static situations and when tough materials are used, a design
stress, 𝜎d, is taken as the calculated stress level 𝜎c (on the basis of the
estimated maximum load) multiplied by a design factor, Nʹ; that is

where Nʹ is greater than unity. Thus, the material to be used for the particular
application is chosen so as to have a yield strength at least as high as this
value of 𝜎d.
NITK, Surathkal
Materials Science and
Engineering Cont…
A safe stress or working stress, 𝜎w, is used instead of design stress. This safe
stress is based on the yield strength of the material and is defined as the yield
strength divided by a factor of safety, N

The choice of an appropriate value of N is necessary. If N is too large, then

component overdesign will result; that is, either too much material or an alloy
having a higher-than-necessary strength will be used. Values normally range
between 1.2 and 4.0.
NITK, Surathkal
Materials Science and
Engineering Cont…

Selection of N will depend on a number of factors, including economics,

previous experience, the accuracy with which mechanical forces and material
properties may be determined, and, most important, the consequences of
failure in terms of loss of life and/ or property damage.

Large N values lead to increased material cost and weight, structural designers
are moving toward using tougher materials with redundant (and inspectable)
designs, where economically feasible

NITK, Surathkal
Materials Science and
Engineering

Thank You

NITK, Surathkal