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Ferritesobtainedbysolgel
Ferritesobtainedbysolgel
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 696
Sol-Gel Method: Chemistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 697
Powder Ferrite Nanoparticles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 699
Nanotubes and Nanowires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705
Nanoribbon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 707
Ferrite Thin Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709
Spinel Ferrites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711
Hexaferrites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
Bismuth Ferrite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 725
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 732
Abstract
Ferrites are ferrimagnetic materials, a broad class of magnetic oxides with its
remarkable structural, electrical, and magnetic properties making them suitable
for a variety of applications. These properties strongly depend upon the method of
preparation. Sol-gel method is having countless advantages over other methods to
obtain the ferrite with desired nanoarchitecture. In this chapter, the effects of
varying synthesis conditions such as chelating agent/fuel to nitrate ratio, effect of
pH, sintering time/temperature, etc., on the final product of ferrites are discussed.
This chapter also focuses to synthesize the ferrite in the form of nanocrystalline
powder, nanowires, nanotubes, nanoribbon, mesoporous material and thin film of
spinel, hexaferrite, and perovskite-bismuth ferrite. Possible mechanisms that
affect the structure formation and properties of ferrite along with their application
in various technological fields are also discussed.
Introduction
Several decades ago, research efforts were focused on active solids, which are of
great scientific and technological importance. Ferrites consist iron oxide as their
main component possess class of magnetic oxides materials showing remarkable
structural, electrical, dielectrical, and magnetic properties that have been studied
over the last 70 years (Neel 1948). The exceptional properties of ferrites include
significantly high saturation magnetization, a high electrical dc resistivity, consider-
ably low electrical losses, with a high chemical stability. They are extensively used
in various applications starting from simple lifting magnets to the most complex
microwave communication system employed in the outer space. They can be used in
satellite communication, radar, memory of computer, radio, television, videotape,
etc. The most efficient power supplies used in electronic appliances are the switch
mode power supplies (SMPS), which have ferrite as a major part.
Magnetic resonance imaging (MRI) enhancement, catalysis, sensors, and pig-
ments (Mathew and Juaug 2007) are the few of the developing areas of the
applications of ferrites. These novel applications of the ferrites are possible due to
the synthesis of the ferrites at nanoscale. Thus, nanoscale size of the spinel ferrites
has opened up the door for intensive research to utilize their properties for different
novel applications. It includes applications of the ferrites as the material for
magnetocaloric effect (MCE), sensors, biosensors, supercapacitors, etc. (Gopalan
et al. 2010; Gass et al. 2008; Darshane and Mulla 2010; Haun et al. 2010).
Ferrites, the magnetic ceramics consisting of Fe3+ as the major constituent, were
initially prepared by a solid-state reaction mechanism known as standard ceramic
method. This synthesis method involves stoichiometry mixing and grinding (for
long hours) powders of the constituent oxides chemicals, carbonates, and heating
them at relatively high temperature (up to ~1000 C) with intermediate grinding, if
necessary. The ceramic method is thus called as a time-consuming and a brute force
method. It also yields particles of comparatively large course because of high-
temperature treatment. One of the other major drawbacks is the irregularity in
shape, size, and stoichiometry, which may result in the nonreproducible ferrite
products. To overcome these drawbacks of standard ceramic method, numerous
chemical methods were explored (Rao 1993) including wet chemical coprecipitation
method (Jadhav et al. 2010; Patange et al. 2011), sol-gel methods (Gore et al. 2015;
Shirsath et al. 2014), thermal decomposition method (Vestal and Zhang 2003),
25 Ferrites Obtained by Sol-Gel Method 697
micelle (Sharifi et al. 2012) and reverse micelle method (Thakur et al. 2009), Pechini
method (Pechini 1967), etc. Chemical synthesis approaches have the advantage over
the ceramic method because (i) it requires low temperatures, (ii) it yields fine
particles of nanosize, (iii) the method is easy and cheap and requires less time,
(iv) stoichiometry does not change, (v) and importantly the product is reproducible.
Chemical method essentially makes use of simple reactions such as inter-
collation, ion-exchange, hydrolysis, dehydration, and reduction that can be carried
out at relatively low processing temperature. Developing a method of synthesis of
ferrites with optimum properties is difficult and complex as well. The main problem
is induced since most of the properties requirement for ferrite applications are
extrinsic and not intrinsic, where the ferrite is defined by its chemistry and crystal
structure, as well as requires knowledge and control of different parameter of its
microstructures, such as bulk density, grain/crystallite size, percentage porosity, and
their intra- and inter-granular distribution. The chemical synthesis methods cited
above are few among the methods suitable in these criteria. In the area of magnetism
of fine particles, modifications in saturation magnetization and magnetic anisotropy
have been affected by the reduction of particle and grain sizes. The corresponding
changes in magnetism of surface layers have been the focus of current interest.
Research in the field of fine-grain ceramic oxide systems has gained immense
importance because of their potential applications in many areas of technology.
Among the available chemical methods, sol-gel synthesis is known to be a
versatile technique that gives rise to a new class of novel materials by enabling the
synthesis of nanoparticles. The chemical combination and crystallography of these
materials are analogous to their alloys prepared by the traditional methods like solid-
state reaction routes, and possess different but better morphology owing to their fine
particle size. The new investigations in sol-gel technology make it possible to
develop the method of crystallization in the colloidal state at relatively low temper-
atures ~100 C (Toksha et al. 2011). This opened a door to the synthesis of
nanocrystalline oxides, mixed oxides, and the composite materials prepared by
low-temperature sol-gel method.
a b
Solution Dip coating Spray drying
Sol
Powders Films Electro
Sol deposition
+ - Electrospinning
Patterns
Fibres
Flow coating
Gel
Patterns
Blow spinning
Spin Coating
Monoliths
Powders
Pulling Pulling
down up
Fig. 1 Material synthesis by sol-gel method; (a) different forms of synthesized materials; (b)
sol-gel methods to synthesize different forms of materials (Sanchez et al. 2011)
Depending on the amount of water and catalyst present, the hydrolysis completes
with all OR groups replaced by OH,
or the hydrolysis stops while the metal (M) is only partially hydrolyzed, M
(OR)4x(OH)x. The two such molecules may link together through condensation
reaction, such as
The condensation reaction thus liberates a water molecule to build a larger metal-
containing molecule through the process of polymerization. A polymer is a huge
molecule formed by hundreds or thousands of small molecules called monomers that
are capable of forming at least two bonds. If these monomers make more than two
bonds, then it results in the formation of unlimited size of a giant macroscopic
molecule. As the molecule reaches to macroscopic dimensions extending throughout
the solution, the substance formed is termed as a “gel.” Thus, gel is a stage of
substance which contains a continuous solid structure (a giant macroscopic
25 Ferrites Obtained by Sol-Gel Method 699
molecule) enclosed in a continuous liquid phase that possesses elasticity. The gels
are mostly amorphous, i.e., noncrystalline in nature but can be crystallized upon heat
treatment. Whenever our aim is to prepare a final product like a ferrite or any other
ceramic materials, it is necessary to heat the gel at a temperature high enough to
optimize the sintering.
MN:CA = 1:x
Aqueous solution
Ammonia
Mixed solution
Stirring at ∼90°C
Sol
Gel
Combustion
Ferrite
700 S. E. Shirsath et al.
O OH
O- O- O-
-
-
O N+ O N+ -
O N+ HO
-
Co++
O- O N+ Cr+++
O- -
O N+ Fe+++ O- HO OH
O N+ O- N+ O- N+ O
O- O- O- O
Cobalt nitrate chromium nitrate (x) ferric nitrate (2 - x) citric acid
Fig. 3 The chemical reaction of the ferrite series CoCrxFe2xO4 synthesized by sol-gel auto-
combustion method
and decomposition process continues till the consumption of whole citrate complex.
The autoignition can be completed within few minutes, yielding the brown-colored
ashes termed as a precursor. Such a chemical reaction for chromium-substituted
cobalt ferrite is shown in Fig. 3.
The ratio of fuel to nitrates can highly affect the particle size and magnetic
properties. The oxidizer to fuel mixture ratio can be computed in terms of the
elemental stoichiometric coefficient (Patil et al. 2008). Effect of the chelating/
combustion/fuel agents on the properties of Zn ferrite was reported (Slatineanu
et al. 2012). Six chelating/combustion agents, viz., citric acid, glucose, tartaric
acid, egg white, glycine, and urea, were used to obtain ZnFe2O4 nanoparticles by
a sol-gel autocombustion method. They observed that nature of fuel strongly affects
the autocombustion reaction intensity and the duration of thermal treatment, which
dictates specific structural characteristics and magnetic properties of the samples to
be used in biomedical applications.
Synthesis of NiFe2O4 (NFO) by sol-gel method uses different fuel/chelating
agents, viz., citric acid (C8H12O7) (CA), cellulose (C6H10O5) n (CL), tartaric acid
(C4H6O6) (TA), glycine (C2H5NO2) (G), cellulose–citric acid mixture (CL–CA),
hexamethylenetetramine (C6H12N4) (HA), and urea (CH4N2O) (U). Ni(NO3)26H2O
and Fe(NO3)39H2O were used as cation sources. The atomic ratio of metal cations
Ni2+ and Fe3+ is kept as 1:2, and the ferrite–fuel/chelating agent molar ratio is 1:3.
Cellulose was used with a ferrite/CL mass ratio = 1:1.8. A mixture of CL–CA with a
ferrite/CL/CA mass ratio = 1:1.8:2.7 was used as fuel/chelating agent. Table 1
shows flame temperatures measured with a UT infrared thermometer the during
auto-combustion for all fuel/chelating agents (Dumitrescu et al. 2013).
Fuel/chelating agent govern the combustion process. In the case of hexamethy-
lenetetramine and glycine, the process is spontaneous and violent, releasing large
25 Ferrites Obtained by Sol-Gel Method 701
quantities of gas (nitrogen and carbon dioxide) and heat where the flame temperature
rises above 1000 C (Table 1). When citric acid, cellulose, tartaric acid, and
cellulose–citric acid mixture are used as fuel/chelating agents, the process takes
longer time (approximately over 30 min), whereas it is done within 2 min during the
use of urea. The arrangement of metal cations within the crystal structure is respon-
sible for such results that influenced the occurrence of combustion stage. Since both
hexamethylenetetramine and glycine induce an extremely violent combustion, cat-
ion arrangement within the spinel lattice occurs more quickly. On the contrary, citric
acid, tartaric acid, and urea induce slow combustions; therefore, cation arrangement
within the crystal lattice occurs comparative slowly. Combustion process slows
down considerably in the case of cellulose and cellulose–citric acid mixture,
resulting into cationic rearrangement that occurs on the existing cellulose micro-
structure. Therefore, while using cellulose and cellulose–citric acid mixture, crys-
tallites grow on the cellulose microfibers. Atom diffusion followed by metal cations
redistribution occurred in close proximity during the combustion and ferrite particle
formation process. In the quick combustion process, the energy released and the
process duration are not sufficient to allow diffusion and migration of atoms in the
crystal lattice at longer distances. The quick release of high amount of gas during the
combustion process denied the interactions among the constituent metal ions of the
crystal lattice. Pure spinel monophase can only be achieved for the NiFe2O4–glycine
sample, after the post-annealing at 500 C. This may be due to the extremely violent
combustion reaction that occurred during the synthesis with glycine as a fuel – the
mixture reaching a very high temperature (1200 C). A rapid release of large volume
of gas and temperature favors crystallite growth and the formation of single phase
spinel structure. Other fuel requires high temperature post-annealing to obtain the
single spinel phase. It is to be noted that crystallite and grain size are significantly
governed by the type of fuel/chelating agent and temperature used during synthesis.
This also influenced the catalytic activity of ferrite (Dumitrescu et al. 2013).
NiFe2O4–glycine sample with its pure spinel structure obtained by post-annealing
at 500 C do not show significant catalytic activity. Further, it has been observed that
the size of the particles depends on the use of fuel/chelating agents, leading to the
reduction of the contact surface that affect the catalytic activity of ferrites. The
existence of the α-Fe2O3 secondary phase enhances the catalytic activity by improv-
ing the intimate interactions among the two phases (Florea et al. 2009). The
702 S. E. Shirsath et al.
existence of α-Fe2O3 phase resulted in the increment of Fe3+ ions in the octahedral
sites, causing the reduction reaction of Fe3+ to Fe2+. Eventually, reduction reaction
leads to the release of a large volume of oxygen (Albuquerque et al. 2012). A
possible mechanism of hydrogen peroxide decomposition in the presence of
NiFe2O4 obtained is expressed in the following manner:
In the sol-gel combustion synthesis, urea as a fuel affects the reaction and
properties of ferrite (Costa et al. 2001). The nitrates were mixed with urea, which
varied from the stoichiometric composition (without an excess of urea) up to
compositions of 40–100 wt percent of excess urea content. Increasing the urea
content gave rise to longer reaction flame times, altering the characteristics of the
prepared sample. The composition without excess urea showed the best results in
function of the characteristics of the prepared sample. Various fuels like ethylene
glycol (Gopalan et al. 2010; Li 2011), tetrakis (2-hydroxyethyl) orthosilicate
(Gharagozlou 2011), citric acid (Banerjee et al. 2011), acetic acid, carbamide and
acrylic acid (Hu et al. 2011), citric acid and ethylene glycol (Kumar and Yadav
2011), urea and ammonium nitrate (Deraz 2011), egg white (Hou et al. 2011),
modified sol-gel technique with aloe vera plant-extracted solution (Laokul et al.
2011), etc., have also been reported in the literature.
Solution-based sol-gel synthesis method is sensitive to amount of pH that deter-
mines the formation of the desired compound as well as its combustion process. A
study of CoDy0.1Fe1.9O4 ferrite synthesized by the sol-gel autocombustion method
shows that the combustion rate is significantly affected by the amount of pH in the
mixed solution (Shirsath et al. 2013). pH of the solution is controlled by the amount
of ammonia (NH3). With an increase in pH value from 2.5 to 7.5, the combustion rate
increased and thereafter decreased for pH = 10. The best possible results observed at
a pH = 7.5, where the water molecules evaporated from the solution and the viscous
gel was ignited in the air where the combustion rapidly propagated till the entire gel
burnt out to form final product in the form of a brown powder. In this case, the
decomposition/combustion reaction continued until the entire citrate complex was
consumed. Thermogravimetric (TG) study evidenced minor differences in the TG
curves below 250 C. The decreasing amount of H2O trapped inside the powder
resulted in decrease of weight loss with the increase in pH value from 2.5 to 7.5. In
fact, the increase of the concentration of NH3 ion leads to more metal complexes
polymerization and therefore to a less open structure that can accommodate at lower
percentage of H2O. Around this temperature range, some of the NH4NO3 formed
during synthesis may liberate NOx and O2 gas through following the decomposition
reaction:
25 Ferrites Obtained by Sol-Gel Method 703
Fig. 4 X-ray diffraction patterns and TEM images of CoDy0.1Fe1.9O4 nanoparticles at different pH
values (Shirsath et al. 2013)
The oxygen gas can speed up the combustion process, and a large amount of heat
can be generated through exothermic reaction (Yue et al. 2004). The removal of
residuals (gel particulates, NH3, and trapped gases) can result into weight loss
through burnt powders during heating. The difference between the weight loss for
each powder is co-related with its combustion activity during synthesis. That support
the lowest weight loss for pH 7.5 sample because of the highest combustion rate
during its synthesis.
The low-intensity Co3O4 phase besides the α-Fe2O3 and γ-Fe2O3 phases appeared
in the XRD pattern pH 2.5 sample. In this case, nominal ratio of Fe/Co was 1.9:1; the
separation of a low quantity of cobalt oxide in pH 2.5 samples leads to a cobalt
deficient ferrite (Fig. 4). Adding NH3 into the aqueous solution of metallic nitrates
and citric acid promoted the metallic ions to be chelated by carboxylic groups
(COO) from citric acid in the solution, more completely. At pH 7.5, sufficient
carboxylic groups ionized from citric acid were available to completely chelate the
Fe3+, Dy3+, and Co2+ ions, resulting in the formation of the solid precursor with
uniformly distributed Fe3+, Dy3+, and Co2+ ions. Highest combustion rate during the
pH 7.5 resulted in the higher particle size and bulk density that also evidenced by the
lowest weight loss for this pH value.
The nanoparticles synthesized at pH 2.5 exhibit greater agglomerations as com-
pared to the products synthesized with other pH values (Fig. 4). It is a known fact
that the agglomeration among the particles is related to shape factor, porosity, surface
area, bulk density, etc. It is to be noted that most of the colloidal particles are
electrically charged, e.g., most metal oxides have a surface layer of the metal
hydroxide which is amphoteric and can become either positively or negatively
charged, by taking up a proton or by proton abstraction, depending on the amount
of pH. The electrostatic potential on the particle surface, relative to the surrounding
fluid, is largely dependent on the balance among the positive (H+) and negative
(OH) ions. These are the potential-determining ions in colloids and oxide system
704 S. E. Shirsath et al.
where the surface charge and potential are governed largely by the balance among
H+ and OH in solution, i.e., by the pH (Shirsath et al. 2013; Rashad et al. 2009).
Structural and morphological investigations of the comparative studies on the
catalytic activity of cobalt ferrite and bismuth-substituted cobalt ferrite nanoparticles
prepared by two different techniques, viz., combustion and coprecipitation, showed
that properties are independent of method of synthesis (Kiran and Sumathi 2017).
Among the predicted methods of preparation, ferrite nanoparticles synthesized by
combustion method show good catalytic activity than coprecipitation method.
CuFe2O4 (copper ferrite) nanoparticles were synthesized by the sol-gel method
and microwave method using sucrose as a fuel. The use of sucrose resulted in
shortened reaction time for microwave method and vice versa for sol-gel method
(Raja et al. 2016).
Aluminum (Al3+)-substituted nickel ferrite (NiFe2O4) nanoparticles were synthe-
sized by the chemical coprecipitation and sol-gel technique (Gul and Pervaiz 2012)
and investigated the structural, morphological, and electrical properties. The samples
synthesized by sol-gel method are comparatively more uniform and homogeneous,
narrowly distributed in size, with a smaller in particle size as compared to
coprecipitation method.
The structural, morphological, and magnetic properties of x%
(Ni0.65Zn0.35Fe2O4)/(100 x) % SiO2 ferrimagnetic nanocomposites for lower
concentration of Ni0.65Zn0.35Fe2O4 ferrite were synthesized by modified sol-gel
method (Stoia et al. 2011). The improvement consists in using an excess of ethylene
glycol (corresponding to a 1:1 M ratio TEOS:EG) and applying the post-annealing at
573 K for 3 h on the obtained gels. Low ferrite concentration and the annealing
temperature of the precursor gels influenced the structure, morphology, and the
magnetic behavior of the Ni0.65Zn0.35Fe2O4 ferrite nanoparticles that are embedded
in silica matrix.
Szczygiel and Katarzyna (Szczygiel and Winiarska 2011) have prepared
Mn0.6Zn0.4Fe2O4 by two-stage synthesis route. Here, a precursor for sol-gel auto-
combustion method was prepared by the co-precipitation technique. The sintering of
the as-synthesized product in an air atmosphere at a higher temperature favors the
formation of phase α-Fe2O3, which above 1000 C again dissolves in the spinel
phase. A pure spinel phase was only obtained by sintering the pressed product at
1300 C, resulted into well-densified homogeneous microstructure with average
smaller grain size compared product synthesized by conventional method.
Exchange bias, memory, and freezing effects in NiFe2O4 nanoparticles embedded
in SiO2 matrix were synthesized sol-gel method (Nadeem and Krenn 2011). The
particle size varies in the range of 8–12 nm and considered to be hybrid particles at
low temperatures with a core–shell structure. These core-shell structures mediate the
exchange bias among frozen surface spins and giant core spin.
The dielectric behavior of nanocrystalline NixZn1xFe2O4 (0 x 1) was
studied by Bhattacharjee et al. (2011). During the synthesis citric acid (C6H8O7)
and ethylenediamine (C2H8N2) were used as a coordinating agent and bridging
ligand, respectively. The new observation of nonlinear variation of the frequency-
dependent dielectric permittivity with respect to composition has been explained
25 Ferrites Obtained by Sol-Gel Method 705
Fig. 6 SEM image of (a) BFC nanotubes with a diameter of 300 nm and (b) NiFe-BFC core–shell
nanowires with diameter 100 nm (Javed et al. 2015)
Ferromagnetic cores (Ni80Fe20) are exchange coupled with the multiferroic BiFeO3
shell. Exchange bias can be found in the Ni–BFO core–shell nanostructures without
employing the magnetic-field annealing. Ferromagnetic nanowires/nanotubes lead to
the formation of core–shell nanostructured ferromagnetic–multiferroic composite.
By doping Co2+ in BiFeO3 and using Ni80Fe20 as core (compared with Ni–BFO),
25 Ferrites Obtained by Sol-Gel Method 707
a significantly enhanced exchange bias field (Hex) and improved Hc have been
observed. The rearrangement of the antiferromagnetic domains during the electro-
deposition of Ni80Fe20 nanowires/nanotubes inside the BiFeO3/BiFe0.95Co0.05O3
shell resulted in enhanced Hex for Ni80Fe20–(BiFeO3/BiFe0.95Co0.05O3) core–shell
nanotubes. Therefore, ferromagnetic Ni80Fe20 cores are exchange coupled to the
multiferroic BiFeO3/BiFe0.95Co0.05O3 shell that can be enhanced by doping of
appropriate ferromagnetic/multiferroic material. With this ferromagnetic/multi-
ferroic 1D nanostructures with magnetic-field control of polarization or electric-
field control of magnetization can be studied (Javed et al. 2015).
Nanoribbon
Fig. 7 Schematic diagram of the formation mechanism of SrFe12O19 nanoribbons (Jing et al. 2015)
eventually overcomes the surface tension and a columnar flow jet (Fig. 7b) with a
circular cross section (Fig. 7c) ejected from the Taylor cone. Some works have
pointed out that the solvent evaporation starts rapidly from the jet surface and causes
the jet to become extremely unstable. So, the PVP concentration of jet surface sol
increases sharply and is much larger than that of jet internal sol. If the PVP
concentration of the surface sol is increased to a coagulated critical value at a
relatively earlier stage, in which the jet travels steadily and extends along a single
straight line where the PVP sol is transforms into PVP gel. Namely, the viscous PVP
sol shell begins to freeze and transforms to an elastic skin. But the internal sol is still
viscous flow. Once the elastic behavior of skin overcomes viscous behavior of
internal sol, the columnar flow jet is immediately buckled into a flattened flow jet
(Fig. 7d) with approximately rectangular cross section (Fig. 7e). Subsequently, the
25 Ferrites Obtained by Sol-Gel Method 709
Fig. 8 (a, b) Representative FESEM, (c) TEM, and (d) HRTEM images of SrFe12O19 nanoribbons:
PVP concentrations of 12.3% (Jing et al. 2015)
inhomogeneity in the desired thin films might be due to the viscosity of the aqueous
solution that is not suitable for the application of the sol-gel assisted spin-coating
method (Pramanik et al. 2005).
Spinel Ferrites
Sol-gel chemistry combined with polymer templating strategies enables the synthesis
of ferrite thin films in an ordered single phase cubic network of nanodimension pores
as well as tunable spinel structured domain sizes. Polymer templating strategies are
considered to be an efficient route to synthesize nanocrystalline metal oxide frame-
work with desired mesoporous morphologies. The synthesis of these materials is
heavily relying on the solution phase coassembly of inorganic sol-gel precursors
with an organic structure-directing agent, in amphiphilic polymers. The corresponding
thin films can be achieved by the same coassembly methods by using an evaporation-
induced self-assembly process. C. Reitz et al. focused on mesoporous CuFe2O4 spinel
thin films, materials that can be readily synthesized with a 3D honeycomb structure as
well as tunable nanocrystalline magnetic domain sizes (Reitz et al. 2012). In their
work, they incorporated a KLE-type diblock copolymer (here H
[(CH2CH2)0.67(CH2CHCH2CH3)0.33]89-(OCH2CH2)79OH) as the structure directing
agent and hydrated copper (Cu(NO3)23H2O) and ferric nitrate (Fe(NO3)9H2O)
salts as the starting materials. Top view scanning electron microscopy images in
panels (a) and (b) show a cubic network of interconnected pores of ~17 nm in
diameter; the total percentage porosity is ~30% (Fig. 9). It is revealed from these
data that the presence of major structural defects can be ruled out following the
nanocrystalline spinel materials through amorphous material. The pore walls are up
to 17 nm thick, which helps to understand retained nanoscale structure after the
crystallization. TEM images shown in panels (c) and (d) are an evidence of honey-
comb pore network at the hexagonal top surface that also persist throughout the
CuFe2O4 thin films. It is also evidenced from TEM images that the pore walls exhibit
particulate nanodomains. The average magnetic domain size is in good agreement
with the pore wall thickness obtained from SEM images. TEM selected area electron
diffraction (SAED) pattern is shown in the inset in panel (c) that confirms the existence
of typically diffuse Debye–Scherrer rings corresponding to a nanocrystalline but
randomly oriented domain of spinel ferrite material. The crystalline nature is also
confirmed by high-resolution TEM (HRTEM), as can be seen in the inset in panel (d).
It is evidenced from both SEM and TEM images that the spinel ferrite materials are
well defined at the nano/microscale. Grazing incidence small-angle X-ray scattering
(GISAXS) technique was used to collect the quantitative information related to pore
structure of the KLE-templated CuFe2O4 thin films (Fig. 9e–g). The observation
revealed the formation of noncrystalline (amorphous) CuFe2O4 possessing face-
centered cubic (fcc) close-packed structure with preferred (111) crystal orientation.
Large unidirectional lattice contraction is revealed by the elliptical shape of the
GISAXS pattern (Fig. 9e). However, because the CuFe2O4 thin films are engineered
by sol-gel methods that bound firmly to the substrate, this work shows that CuFe2O4
712 S. E. Shirsath et al.
Fig. 9 (a–d) Morphology and nanoscale structure of KLE-templated CuFe2O4 spinel thin films
heated to 650 C. (a, b) Top view SEM images. (c, d) TEM images. The inset in panel (c) shows a
SAED pattern. The inset in panel (d) displays a HRTEM image showing the (101) lattice planes of
tetragonal CuFe2O4. (e–g) Synchrotron-based GISAXS at an angle of incidence β = 0.2 on thin
films heated at 300 C for 12 h (e) and 600 C (f) and 700 C (g) for 10 s, respectively (Reitz et al.
2012)
NiðCO2 CH3 Þ2 4H2 O þ 2FeðNO3 Þ3 9H2 O þ CH3 OCH2 CH2 OH þ ð3x þ 1=2ÞO2
! NiFe2 O4 þ 7CO2 þ 29H2 O þ 6NOx
XRD data confirmed the formation of single phase cubic spinel NiFe2O4 ferrite
thin film at all the pyrolysis temperatures, and no secondary phase is detected. The
as-deposited NiFe2O4 ferrite thin film is randomly oriented with highest intense
(311) peak that match the X-ray diffraction patterns of bulk powder of NiFe2O4
ferrite (ICDD PDF card no. 10-0325). No difference in crystallinity between the
samples is observed as all of the samples have almost identical XRD patterns.
Despite the different pyrolysis temperatures, all films have comparable average
grain shape and size of the grain about 40 nm in diameter. Cross-sectional SEM
images ( figure not shown here) also show no significant differences in the grain
surface morphology, indicating no major microstructural change as a result of
pyrolysis temperature. This confirms that the pyrolysis step does not affect much
the films’ microstructure, pointing toward thermal budget provided in this step is not
sufficient to overcome even locally the nucleation activation energy.
On the other hand, it has been observed from the XRD that with the increased
annealing temperature, the spinel NiFe2O4 peaks became narrow and XRD intensity
increase, that is an indication of grain growth and more complete crystallinity. The
saturation magnetization increased with annealing temperature that subjected to the
increase in grain size. The film annealed at 900 C has the highest Ms, which is
25 Ferrites Obtained by Sol-Gel Method 715
400
annealing T
300
200
Magnetization (kA/m)
100
0 250
–300 0
25 30 35 40 45 50 55 60
Grain size (nm)
–400
–10 –5 0 5 10
Magnetic Field (4pkA/m)
Fig. 10 (a) Magnetization hysteresis loop s of Si/NiFe2O4 films annealed at temperatures ranging
from 650 C to 900 C. The inset shows the coercivity (Hc) versus the NiFe2O4 grain size. (b)
Selected area electron diffraction patterns of the Si/NiFe2O4 thin films annealed at 900 C (Seifikar
et al. 2014)
above the reported value for bulk NiFe2O4 (270 emu/cm3) at 300 K. However, the
observed increase in the saturation magnetization with increased grain size is
contrary to the dependence of the magnitude of Ms on the material chemistry rather
than the microstructure. In ferro/ferrimagnetic materials, the microstructure affects
the shape of the M–H curve (coercivity and remnant magnetization) and the strength
of the magnetic field at which the saturation of magnetization is attained (Fig. 10a).
The SAED patterns also confirm the purity of the nickel ferrite and absence of any
secondary phase (Fig. 10b). Therefore, the high Ms in the Si/NiFe2O4 thin films
annealed at 900 C is not associated to the presence of any magnetic impurity or
secondary phases (Seifikar et al. 2014).
Hydrogen is not only highly demanding in space, aeronautics, and automobile
industries as a promising green energy source, but it is also applicable as reducing
agent in a variety of chemical industries. Highly sensitive, economic, and easy to
operate semiconductor based metal oxide (SMO) sensors are in great demand for
hydrogen gas detection. For long-term applications, compact thin film sensing
elements with integrated heater have been considered much more attractive than
discrete Taguchi-type sensing elements. The hydrogen sensing characteristics of
magnesium zinc ferrite (Mg0.5Zn0.5Fe2O4) thin film sensor are reported by manip-
ulating the film thickness, sensor operating temperature, and test gas concentration
(Mukherjee and Majumder 2014).
Precursor sol for magnesium zinc ferrite thin film was synthesized via nitrate salts
of magnesium, zinc, and iron. Citric acid and ethylene glycol were used as chemical
additives to stabilize these precursor sols. The prepared sol is deposited on alumina
substrate and immediately presintered at 400 C for 5 min and then quenched
quickly to room temperature. The number of firing cycles and coating (8, 15,
30, and 45 times) were repeated to increase the Mg0.5Zn0.5Fe2O4 film thickness.
Finally the as-coated films were annealed at 600 C for 2 h in air for complete
716 S. E. Shirsath et al.
Fig. 11 Schematic
architecture of the thin film-
based sensing element
(Mukherjee and Majumder
2014)
crystallization. The schematic of thin film configuration for gas sensing measure-
ment is shown in Fig. 11. Inter-digitated gold electrodes were sputter deposited on
thin film surface to measure the resistance transient upon exposure to air and test gas
environment.
The gas sensing characteristics of the synthesized Mg0.5Zn0.5Fe2O4 films were
characterized by systematically manipulating the film thickness, operating temper-
ature, and test gas concentration of the sensing elements. The response of the sensor
was determined using the following relation:
where (Ro) and (Rh) are the measured value of equilibrium resistance in air and
hydrogen, respectively.
During the detection of test gases, the response and recovery times of these
Mg0.5Zn0.5Fe2O4 thin film sensors were determined as the times required for 63%
change of their resistance from the resistance measured in air [response time (τres)] or
the resistance measured in test gas [recovery time (τrec)]. The resistance transients for
1660 ppm hydrogen sensing using 8, 15, 30, and 45 times coated Mg0.5Zn0.5Fe2O4
films are presented Fig. 12a. The hydrogen “on” and “off” states are marked in the
figure as up (") and down (#) arrows, respectively.
The resistance of the sensor decreases when the hydrogen gas is turned “on,”
where the sensor recovery is achieved by flowing 500 sccm air into the gas sensing
chamber as the hydrogen flow is turned “off.” Minimal resistance drift is observed
when the thin films are switched back and forth between air and hydrogen. The
15 and 30 times coated Mg0.5Zn0.5Fe2O4 films possess better resistance change and
faster response and recovery kinetics as compared to the 8 and 45 times coated films.
For 1660 ppm hydrogen sensing at 250 C, Fig. 12b compares the response (%) of all
the synthesized Mg0.5Zn0.5Fe2O4 films with varying film thickness. The response/
recovery times are determined from the respective response transients. The estimated
response/recovery times for these Mg0.5Zn0.5Fe2O4 films are tabulated in the inset of
Fig. 12b. Note that 15 and 30 times coated films yield better response (%) with rapid
response time. Overall, response is found to be rapid than the respective recovery
processes for all the ferrite thin film samples. The longer recovery time could be due
to the mesoporous morphology of these spin coated Mg0.5Zn0.5Fe2O4 ferrite thin
films (Mukherjee and Majumder 2014).
Addition agent glucose as a kind of organic compound can play a critical role of
fuel in the self-igniting combustion process. Glucose is also a low-cost material and
25 Ferrites Obtained by Sol-Gel Method 717
a 80 8 times 15 times
160
75
140
Resistance (MW)
Resistance (MW)
70
120
65
100
60 80
55 60
50 40
45 20
0 200 400 600 800 1000 1200 0 500 1000 1500 2000
80 90
30 times 45 times
70 80
Resistance (MW)
Resistance (MW)
60
70
50
60
40
50
30
20 40
10 30
0 300 600 900 1200 1500 1800 0 300 600 900 1200 1500 1800
Time (s) Time (s)
b
80 Sample Response Recovery
(thin film) time (s) time (s)
8 times coated ~55 ~60
15 times coated ~32 ~160
60 30 times coated ~28 ~200
Response (%)
40 8 times coated
15 times coated
30 times coated
45 times coated
20
0
0 400 800 1200 1600
Time (s)
Fig. 12 (a) Resistance transients and (b) response transients of Mg0.5Zn0.5Fe2O4 films for the
detection of 1660 ppm of H2 at ~250 C (Mukherjee and Majumder 2014)
718 S. E. Shirsath et al.
The above chemical reaction is an autocatalytic redox reaction, where the nitrate
ions of Co and Fe act as an oxidizer, while the carbonyl from glucose plays the
critical role of reducing agent.
Hexaferrites
Barium ferrite hexaferrite (BaFe12O19) in thin film form has been considered as one
of the primary candidates in the fabrication of high-density magnetic recording
media because of its high coercivity, moderate saturation magnetization, high
remanant ratio, high degree of crystalline anisotropy, and remarkable chemical
stability. Accordingly, the influence of Ba/Fe ratio, calcination temperature and
basic agent on the structure phase formation, crystallite size, and morphology of
thin films have been extensively investigated (Salemizadeh and Seyyed Ebrahimi
2009). The sols for the BaFe12O19 were synthesized by dissolving iron nitrate [Fe
(NO3)39H2O], citric acid (C6H8O7), and barium nitrate [Ba(NO3)2] in ethylene
glycol [C2H4(OH)2] at continuous stirring at ~80 C. In these solutions, the ratio
of Ba:Fe varies from 8 to 10. The pH of mixed solutions was also kept at 7.0 by
dropwise inclusion of trimethylamine (50% solution) C3H9N and ammonia (25%
solution) NH3H2O. The sols prepared in this way were refluxed for 24 h at 353 C
and then spin coated on (100) oriented Si single crystal substrate that has been
cleaned several times by acetone and distilled water. The spin speed was kept at
2000 rpm where the spin time was 20 s. The samples prepared by this way are
pre-sintered for 24 h at 120 C for 24 h and finally annealed in air for 1 h at three
different temperatures 700 C, 800 C, and 900 C. In this study, it has been
observed that the single-phase BaFe12O19 can be successfully achieved at 700 C
by using C3H9N as a pH-controlling agent. This effect could be probably obtained
due to methyl group (CH3) in C3H9N that improves the reactivity of material in the
sol. The procedures of varying the Ba/Fe ratio and basic reducing agent resulted in
minimizing the crystallization temperature from 900 C to 700 C of single-phase
BaFe12O19 thin films form. BaFe12O19 with nanodisks shape can be clearly observed
in Fig. 13a–c, where the nanodisk size became much smaller with decreasing the
processing temperature.
25 Ferrites Obtained by Sol-Gel Method 719
Fig. 13 SEM photographs of the single-phase Ba-hexaferrite thin films: (a) calcined at 900 C
using ammonia as basic agent with Fe/Ba = 10, (b) calcined at 800 C using ammonia as basic
agent with Fe/Ba = 8, (c) calcined at 700 C using trimethylamine as basic agent with Fe/Ba = 8
(Salemizadeh and Seyyed Ebrahimi 2009)
Fig. 14 XRD patterns and VSM plots (perpendicular) of sol-gel-synthesized SrFe12O19 nano-
particles and thin film (Ghasemi 2014)
Fig. 15 (a, b) SEM of powder nanoparticles and thin film, respectively. (c) AFM of thin film of
SrFe12O19 (Ghasemi 2014)
reduced to obtain the anisotropic magnetic anisotropy. To achieve these goals, Tang
et al. (2010) fabricated barium hexaferrite (BaM) thin films via sol-gel synthesis by
spin-coating route. Polyvinylpyrrolidone (PVP, 2 wt%) was added to the solution
that homogenizes the nitrate, enables desired anisotropic growth of the BaM thin
film, and also improves the nucleation of crystallites along the c-axis perpendicular
to the film plane. Films prepared by this route are highly anisotropic both in the
texture and the magnetic anisotropy as evidenced by VSM and XRD study. XRD
pattern indicates that the BaM films have been epitaxially grown on the Al2O3
sapphire (001) plane where [100] direction of BaM parallel to (110) of Al2O3 and
the parallel c-axes. The coercive fields for the sample annealed for 2 h at 1000 C are
87.5 and 230.8 kA/m for in-plane and perpendicular direction, respectively. The
coercive field and the saturation magnetization increased with the increased sintering
time, and the maximum perpendicular Hc is ~ 320.6.3 kA/m for the BaM samples
and were sintered for 3 h.
This group further extended their study on barium ferrite thin film by varying
growth conditions in order to examine their effect on the material structural and
25 Ferrites Obtained by Sol-Gel Method 721
magnetic properties (Zhang et al. 2012b). Barium hexa-ferrite thin films were spin
coated on sapphire (001) substrate. Ethylenediaminetetraacetic acid (EDTA),
C10H16N2O8, was used to chelate the Ba and Fe metal ions. The conditions to obtain
highly epitaxial BaM thin films were expanded by using EDTA, where the pH of the
solutions were changed from 3 to 9 and the molar ratio of metal ions to EDTA varied
from 1.5 to 1.0. It is observed that under all these optimized synthesis conditions,
faceted hexagonal grains of BaM can be obtained. The amount of EDTA influenced
the nucleation and growth of grains for a fixed pH of 7. Dotty small crystallites in the
films are observed at a molar ratio of EDTA to the metallic ions less than 1.0. The pH
values could be varied from 3 to 9 by adding ammonia (NH3) for the EDTA
ratio 1.0, but the morphologies of the BaM thin films were not noticeably affected.
It has been concluded that at a lower value of EDTA, cations are not being highly
chelated. The cation distribution of metallic ions was not uniform that resulted in
higher nucleation density. The grains could not grow-up for the lower concentration
of EDTA and resulted in the formation of dotted grains rather than a continuous
smooth BaM thin film.
Recently, gas sensing technology is one of the most typical application in
intelligent systems. It became even more significant for future development with a
constantly increasing number of applications in environmental monitoring, indus-
trial production (e.g., methane and detection in mines), pollution/air quality control,
healthcare, automobiles, medical devices (such as electronic noses simulating the
human olfactory system), hydrogen economy, and technical processes control.
Among all available sensor technologies, the metal oxide semiconductor (such as
ferrite based) gas sensors have received considerable attention because of their
advantages of robust design, long lasting, small size, lightweight, high material
sensitivity, quick response times, ease of fabrication, and low cost. It is highly
recommended that these ferrites based metal oxide sensor possess high surface
area to absorb most of the target analyte on the surface for better measurable
response sensitivity. Among the known perovskite metal oxides, Fe3+-substituted
strontium titanate (SrTi1xFexO3δ) ferrite materials (STFx in short) have been
reported as a promising candidate as semiconductor-type oxygen sensors. Chow
et al. (2013) reported the synthesis and fabrication of STFx thin film sensors. It is
very difficult to control the hydrolysis rate of the multicomponent alkoxide such
as STFx. Therefore, sol-gel process was modified by using metal salts such as
nitrates and acetates instead of the conventional sol-gel method, which usually
employs metal alkoxides. Using a magnetic stirrer, the titanium butoxide [Ti
(OCH2CH2CH2CH3)4] was first thoroughly mixed with acetylacetone
[CH3COCH2COCH3] at 60 C with a mole ratio of 1:4. At the same time, iron
nitrate was dissolved in 2-methoxyethanol and acetylacetone at 60 C with a mole
ratio of 1:20:6. Next, the Ti4+ and Fe3+ precursors were thoroughly mixed together
and homogenized under continuous stirring for 30 min. In this process, the role of
chelating agent is played by acetylacetone that can prevent the forming of metal
complexes of the metal ions. On the other hand, the strontium acetate was dissolved
in deionized water and glacial acetic acid (CH3COOH) with a mole ratio of 1:15:90.
Deionized water was added to dissolve the acetate powders, which normally have
722 S. E. Shirsath et al.
Fig. 16 Gas sensing response to 20% oxygen for SrTi1xFexO3δ sol-gel thin films sensors: (a)
STF20 (x = 0.2) and STF40 (x = 0.4) (p-type response); (b) STF60 and STF80 (n-type response);
(c) calculated electrical response values at different operating temperatures; (d) effect of oxygen
concentrations for STF40 and STF80 sensors operated at 300 C (Chow et al. 2013)
lower solubility in water and organic solvents than other metal salts. Finally, the
dissolved Sr precursor solution was slowly added into the mixed Ti and Fe precursor
solution under continuous stirring. The molarity of the final sol was adjusted using
2-methoxyethanol. The as-synthesized solution was kept overnight for 1 day to
allow for sufficient hydrolysis before spin-coating deposition.
The XRD study of the STFx films revealed the formation of single phase cubic
perovskite structure, and the crystallinity of the films was decreased with the increase
in iron (Fe3+) substitution. TEM observation indicated that the STFx films with high
Fe substitution were not crystallized properly and had large proportion of
amorphous-like structure. Gas sensing response of all the prepared films is shown
in Fig. 16. The SrTi1xFexO3δ thin film sensors with x 0.4 showed a normal
p-type sensing response, whereas sensors with x 0.5 exhibited anomalous n-type
sensing response. The switch occurred at STF50 thin film where both p- and n-type
sensing response was noted. Additionally, these n- and p-type sensing responses
were observed for reducing gases and for high oxygen concentration range
(1–100%). The sensing response was co-related to the dominant carriers at the
surface of metal oxide. In this case, the anomalous n-type sensing response was
attributed to the amorphous.
25 Ferrites Obtained by Sol-Gel Method 723
Similarly, the oxygen sensitivity of perovskite SrFeO3δ thin films was examined
by C. Liang et al. (2005). SrFeO3δ films were successfully synthesized on the
alumina substrate via a sol-gel citrate technique at 900 C. SrFeO3δ thin films
behave like p-type semiconducting metal oxide in the temperature range of
377–577 C. The best oxygen sensitivity is observed at 377 C, where the response
time is 2 min as exposed to a change from nitrogen to 0.466% oxygen at 377 C.
The grain size reduction and the valence fluctuation in Fe2+/3+ ions induced by the
substitution of lanthanum (La3+) considerably improve the microwave absorption
properties of strontium ferrite. Y.Q. Li et al. investigated the feasibility of producing
rare earth lanthanum (La3+) substituted strontium ferrite, SrLaxFe12xO19, thin films
using sol-gel and self-propagating high-temperature synthesis to investigate the
co-relation between crystal structure quality, microwave absorption, and magnetic
properties (Li et al. 2011). The ratio of Sr:Fe was 1:9, the ratio of Sr:La varied from
1:1 to 0, and the molar ratios of glycol to citric acid and citric acid to metallic ions
were 2:1 and 2.5:1, respectively. About 7 mL glycol was added to the homogeneous
transparent solution without adjusting pH value after the above solution was stirred
for a few minutes. Citric acid and glycol were used as the chelating agents. The sol
was completely formed after 12 h continuous stirring followed by 30 min ultrasonic
scattering to improve the chelating. Subsequently, the sol was cooled to room
temperature in the air atmosphere. The possible complex chemical reaction in the
solution is shown in Fig. 17.
SiO2 substrate (10 10 2 mm3) was dipped into the SrLaxFe12xO19 sol
(viscosity of the sol is in the range of 4–12 mPa s) and pulled out slowly at speed
~1.5 mm/s, termed as-deposited substrate and cleaned by using acetone and hydro-
chloric acid in the ultrasonic cleaner. After drying, the SiO2 slide was coated with a
thin film layer of the gel. The sample was subjected to pre-annealing in air for 30 min
at 400 C by keeping annealing rates of 7 C/min and then allowed to cool down to
room temperature and process was repeated for 15 times. The multilayered
SrLaxFe12xO19 thin film synthesized in this process was finally annealed for 2 h
at 900 C. It has been observed from the XRD and EDS results that the phase
structure of SrLaxFe12xO19 ferrite thin films is M-type hexagonal where rare-earth
La incorporated in the crystal lattice with the forming secondary phase. The grains
observed on the surface of SrLaxFe12xO19 ferrite film are more densely deposited
and smaller in diameter as compared to pure SrFe12O19, where the grain size is in the
range of ~40–70 nm. Atomic force microscopy (AFM) images confirm that the film
surface is quite smooth and grains are spherical in shape with their diameter in ranges
from 100 to 200 nm. Magnetic property measurements revealed that the highest
coercivity of SrLaxFe12xO19 ferrite films is observed to be 5986 Oe for the x = 0.2.
The higher coercivity and higher area under the hysteresis curve of synthesized
SrLaxFe12xO19 ferrite thin film pointing toward its applicability for electromagnetic
absorption. Further, the dielectric loss angle tangent (tanδ) of SrFe12O19 ferrite films
is considerably decreased with La3+ substitution. SrLa0.2Fe11.8O19 shows the broader
microwave absorption frequency and higher tanδ >0.1 in the frequency range of 9 to
10.5 GHz (Li et al. 2011).
724 S. E. Shirsath et al.
CH2COOH
⏐
3C(OH)COOH + 2Fe3+ → Fe2(C6H6O7)3 + 6H+
⏐
CH2COOH
CH2COOH
⏐
3C(OH)COOH + 2La3+ → La2(C6H6O7)3 + 6H+
⏐
CH2COOH
The crystal phase formation of gel is generally being controlled by adding base
catalyst. It has been observed that this phase formation sol-gel synthesized pre-
cursors can be enhanced using vacuum extraction (VE) and is a promising alterna-
tive for base catalyst. Two different procedures need to be followed in precursor
solution synthesis. The solution can be in vacuum in the first stage, and then
immersed in a water bath at around 80 C. The nitric acid and water has to be
extracted from the sol-gel precursor system in order to control the viscosity of the
precursor. The low-viscosity liquid precursors are preferred for spin coating to have
a better control over the thickness of the film, and therefore the extraction process
must be monitored carefully. In one of the other route, the nitrate salts can be directly
dissolved into the solvent. Liu and Wu (2001) applied the vacuum extraction process
for precursor preparation of Ba/Fe = 4:11 ratio which assists the proper stoichio-
metric BaM ferrite phase formation. The pH of the precursor increased with the
extraction of nitric acid by VE treatment that resulted in iron gel formation and
barium ion adsorption by the gel. The resultant precursor thus has better chemical
homogeneity and also prevents the formation of hematite (Fe2O3) and barium oxide
(BaO) phases in BaM ferrite. It is to be noted that BaM ferrite can be obtained by
optimizing Fe/Ba ratio without utilizing the VE treatment. Addition of barium nitrate
in the starting precursor may increase the pH of solution that further induced the
formation of iron gel. BaM thin films with Ba/Fe = 28:2 ratio produce stochiometric
single-phase BaM ferrite with c-axis out-of-plane orientation and thus having
better magnetic anisotropy as compared to BaM films of Ba/Fe = 4:11 ratio (Liu
and Wu 2001).
25 Ferrites Obtained by Sol-Gel Method 725
Bismuth Ferrite
As a multiferroic material, bismuth ferrite (BFO) is perhaps the only material which
exhibits ferroelectric and G-type antiferromagnetic ordering temperature at
Tc = 1103 K and TN = 643 K, respectively (Catalan and Scott 2009). In recent
years, it has been widely studied due to fascinating fundamental physical properties
and potential applications in the electronic memory storage, spintronic devices, and
integrated microelectronic devices. However, pure BFO thin film still shows high
leakage currents, unsaturation P–E hysteresis loops, and weak ferromagnetic prop-
erties due to the existence of oxygen vacancies and antiferromagnetic structures
(Ederer and Spaldin 2005).
Sr2+-substituted Bi0.89xSm0.11SrxFe0.94(Mn0.04Cr0.02)O3 (hereafter termed as
BSSrxFMC) thin films were prepared on the FTO (Fluorine-doped Tin Oxide)/
glass substrates by utilizing the sol-gel method. Nitrates of the respective metal
ions were mixed together with excess 5 mol% of Bi to compensate the evaporation of
bismuth during the sintering process. Then 2-methoxyethanol which served as a
solvent was added into the raw materials and stirred continuously for 1 h. Then acetic
anhydride (C4H6O3) was added to dehydrate and control the pH value of the solution
with continuous stirring for 5 h (here the volume ratio of acetic anhydride and
2-methoxyethanol was kept as 1:3) that produce a stable precursor solution. The
concentration of the solution was kept as 0.3 mol/L. The entire process was carried
out at room temperature in an ambient atmosphere. The as-obtained precursor
solution was then deposited on the FTO/glass substrates for 15 s at 4000 rpm by
spin-coating technique. The as-deposited BSSrxFMC wet films were dried for 5 min
at 240 C to remove any volatile materials and finally annealed for 10 min at 550 C
in air atmosphere for complete crystallization. The results show that the BSSrxFMC
thin film with x = 0.04 exhibited the best multiferroic properties. The ferroelectric
and ferromagnetic properties of the BSSrxFMC thin films have successfully been
enhanced by sol-gel assisted spin-coating method and rare-earth ion substitution (Liu
et al. 2014).
Transparent films of BiFeO3 can also be deposited on quartz and glass substrates
by spin- and dip-coating technique using the synthesized sol precursor (Das et al.
2010), where dip-coating process produced ~2 μm thick films and spin-coating
process resulted in ~200 nm thin film. Here, the sol was synthesized by
wet-chemical approach using 0.004 mol of both ferric nitrate [Fe(NO3)9H2O] and
bismuth nitrate [Bi(NO3)35H2O]. First, an aqueous solution of ferric nitrate salt was
treated with ammonium hydroxide (25%) to form ferric hydroxide solution from
where a clear solution containing Fe3+ ions were obtained. Double-distilled water
under centrifugation at 4000 rpm was utilized to wash the precipitate followed by its
mixing with 20 mL ethanol. Acetic acid (95%) of 4 mL was then added into solution
under continuous stirring and heat treated for 30 min at 75 C. Hence, clear Fe3+-
containing solution was obtained. Five drops (~0.00419 mol) of diethanolamine
(DEA) were added in this solution with continuous stirring. Then, a necessary
amount of bismuth nitrate was dissolved in 20 mL of ethylene glycol monoethyl
ether (2-ethoxyethanol) solvent. Acetic acid (95%) of 0.5 mL was also added into the
726 S. E. Shirsath et al.
solution and continuously stirred for 2 h until it become transparent. Five drops
(0.00419 mol) of DEA were again added to the solution and stirred for 30 min. It was
then gently mixed into the clear Fe3+-based solution under continuous stirring at
room temperature. The solution immediately turned out to be a clear solution that
was further stirred for 12 h. The films were deposited by spin-coating (4000 rpm for
20 s) and dip-coating (speed 6 cm/min) process on quartz, glass, and indium-doped
tin oxide (ITO) substrates. As expected the film thickness of the dip-coated BiFeO3
depends on the viscosity of the solution, speed of the dipping, and number of
coatings. Whereas the thickness of the spin-coated BiFeO3 films rely on viscosity
of the solution, speed (rpm) of the spin coater platform, and number of coatings.
Ethanol and/or 2-ethoxyethanol was added in the final clear solution to control the
2-ethoxyethanol to ethanol total volume ratio as 1:2, 1:1, or 2:1. The molarities of the
final solution for both Bi and Fe remain at 0.004. The images of the BiFeO3 films
synthesized in this way are presented in Fig. 18.
Annealing temperature effect on the structural, ferroelectric, optical, and pho-
tovoltaic properties of sol-gel synthesized BiFeO3 thin films has been investigated
by Lin et al. (2013). In the first step, ferric nitrate [Fe(NO3)39H2O] was mixed in
the acetic acid (CH3COOH) and 2-methoxyethanol (CH3OCH2OH) and (volume
ratio 1:4) solution to form Fe precursor solution. The solution was continuously
stirred for 30 min at 50 C to completely dissolve the ferric nitrate. Then,
acetylacetone [CH3COCH2–COCH3] was added to control the hydrolysis rate of
ferric nitrate. Dehydration of ferric nitrate was examined by adding acetic anhy-
dride [(CH3CO)2O] to produce a clear and homogeneous precursor solution. Bi
precursor solution was obtained through a similar process. In the second step, Fe
precursor solution was mixed with Bi precursor solution maintaining a molar ratio
of Fe:Bi mixture to 1:1.05, followed by continuous stirring for 30 min at 25 C.
Ethanolamine [HOCH2CHNH2] was then added to control the pH and viscosity of
the precursor solution. Necessary amount of the mixed solvent was added to the
solution to keep the concentration of the precursor at 0.2 mol/L. The resultant
precursor solution was transparent as well as homogeneous. The as-prepared
precursor solution kept was for aging at 25 C for 24 h, and then the thin films
were deposited on the quartz glass and Pt(100 nm)/Ti(30 nm)/SiO2(500 nm)/Si
(500 μm) substrates by spin-coating method.
Thermal analysis of BFO gel is depicted in Fig. 19a. It is observed that one
endothermic reaction occurs at 80 C, leading to a weight loss around 16.06% due to
removal of organic solvents and dehydration of residual water. Further, there are two
dominant exothermic peaks observed at 220 C and 275 C, respectively. The
significant weight loss around 47.47% (34.89% + 12.58%) is observed in the
range of 180 C to 400 C corresponding to pyrolysis of organic residues. Apart
from this, there is a small endothermic peak around 593 C, but the weight is
unchanged implying the crystallization of BFO thin films. It has been observed
from Fig. 19b that the fundamental absorption edge for these samples is around
1.62 eV (corresponding to 766 nm), confirming the utility of BFO thin film to absorb
the visible light. The absorption coefficient (α) of the 650 C annealed sample is
comparatively lower than 550 C and 600 C annealed samples and can be related to
25 Ferrites Obtained by Sol-Gel Method 727
Fig. 18 (a, b) Fe-based and Bi-based solutions used to prepare Bi–Fe-based solution as shown in
(d). (c) The thick furnace-cooled transparent BiFeO3 film. (e, f) The cross section of the dip-coated
and spin-coated films, respectively, which indicate that the dip-coated films (6 cm/mm) are thicker
than the spin-coated (4000 rpm/20 s) films. (g) The TEM image of the nanoparticles obtained from
final BiFeO3 solution by putting a drop of it on Cu grid and annealed it at 400 C for 10 min, while
(h) shows the TEM image of the powder BiFeO3 sample obtained after drying solution as shown in
(d) and annealed at 400 C for 30 min (Das et al. 2010)
film quality or impurity phases resulting from the higher annealing temperature. The
optical band gap of BFO thin films was determined using Tauc’s law:
where A is a constant (indicating how steeply the absorption increase with energy), α
is the absorption coefficient, hν is the photon energy, n represents the type of optical
transition between valence and conduction bands, and Eg is the Tauc gap or optical
band gap. The observed band gap of the BFO thin film lies in the range of 2.306 and
2.453 eV, pointing toward the visible light absorption efficiency of BFO thin films
(Fig. 19c). The band gap of BFO thin films annealed at 550 C is higher as compared
to band gap obtained for 600 C and 650 C thin film and could be related to
728 S. E. Shirsath et al.
Fig. 19 (a) Thermal analysis (DTA–TG) curves of BFO gels, (b) transmission and absorption
spectra, and (c) dependence of (αhν)2 on hν of BFO thin films annealed at three different
temperatures (Lin et al. 2013)
Fig. 20 (a) SEM cross-sectional images of BSFO–NFO thin film and (b) leakage current densities
of the BFO, BFO–NFO, and BSFO–NFO thin films (Liu et al. 2015)
(Quickel et al. 2015). Where porous BiFeO3 films were synthesized using
coassembly of amphiphilic diblock copolymer templates with sol-gel-type inorganic
precursors. Sintering process was carried out to decompose the polymer and crys-
tallize the BiFeO3, forming a crystalline film with a homogeneous, continuous
25 Ferrites Obtained by Sol-Gel Method 731
BiFeO3 thin film demonstrates novel magneto-electric coupling that could not be
observed in epitaxially engineered strained thin film (Quickel et al. 2015). These
promising features of sol-gel synthesized mesoporous thin film point toward the
utilization of strain to convert antiferromagnetic BiFeO3 into a ferrimagnetic mag-
netoelectric material.
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