PT.

PLN (Persero)

No.Kontrak: 003.PJ/DAN.01.03/8430000/2021

PT.CITRAMASJAYA TEKNIKMANDIRI

Manufacturer /Supplier Manufacturer /Supplier Dwg.No

Project Title:

Pekerjaan Pengadaan barang dan jasa Konstruksi T/L 150 KV Marisa-Moutong (Section 1)

Total Page : 1-5 Page

Docoment /Drawing Title:

FACTORY ACCEPTANCE TEST FITTING ACCESSORIES

Doc. No.

003.PJ-MMS1-01-Q-FAT-A1-003.1

01 01-Oktober 2021 5 Review For Approval

0 28 September 21 5 Issued for Approval QAQC QHSE Manager Project Manager

REV DATE PAGES DESCRIPTION PREPARED CHECKED APPROVED
 FACTORY ACCEPTANCE TEST
FITTING ACCESSORIES
Pekerjaan Pengadaan barang dan jasa
Konstruksi T/L 150 KV Marisa-Moutong
(Section 1)
Doc.No.: Rev. No. : Date : Page : 1 / 6
003.PJ-MMS1-01-Q-FAT-A1-003.1 01 01-Oktober -2021

HISTORICAL SHEET

Rev Date DESCRIPTION

00 28 September 2021 Issued for Approval

‘01 01-Oktober 2021 Review For Approval

 FACTORY ACCEPTANCE TEST
FITTING ACCESSORIES
Pekerjaan Pengadaan barang dan jasa
Konstruksi T/L 150 KV Marisa-Moutong
(Section 1)
Doc.No.: Rev. No. : Date : Page : 2 / 6
003.PJ-MMS1-01-Q-FAT-A1-003.1 01 01-Oktober -2021

Contents
HISTORICAL SHEET......................................................................................................................................... 1
1 INTRODUCTION.............................................................................................................................3
1.1 PURPOSE AND OBJECTIVE............................................................................................................................3
2 SCOOPE.......................................................................................................................................... 3
3 RESPONSIBLE PERSON................................................................................................................... 3
3.1 QUALITY CONTROL SUPERVISOR VENDOR.......................................................................................................3
3.2 QUALITY CONTROL COORDINATOR CONTRACTOR.............................................................................................3
4 PROCEDURE ACCEPTANCE TEST....................................................................................................3
4.1
QUANTITY SAMPLE TABLE............................................................................................................................3
4.2
DIMENSIONAL TEST....................................................................................................................................3
4.3
GALVANIZING............................................................................................................................................4
4.4
MECHANICAL TEST.....................................................................................................................................4
5 SAMPLE TES ON FITTING................................................................................................................ 5
6 EQUIPMENT TEST.......................................................................................................................... 5
7 APPENDIX....................................................................................................................................... 5
 FACTORY ACCEPTANCE TEST
FITTING ACCESSORIES
Pekerjaan Pengadaan barang dan jasa
Konstruksi T/L 150 KV Marisa-Moutong
(Section 1)
Doc.No.: Rev. No. : Date : Page : 3 / 6
003.PJ-MMS1-01-Q-FAT-A1-003.1 01 01-Oktober -2021

1 INTRODUCTION
1.1 Purpose and Objective
The intent and purpose of this document is to define the terms of project quality and activities
required to achieve the Quality Objective of the project.

Quality Objective of the project is to meet the technical and contractual provisions, including
targeted budget and schedule, the consist are:

1. Supply all Pekerjaan Pengadaan barang dan jasa Konstruksi T/L 150 KV Marisa-
Moutong (Section 1) material as per the contract and or similar products with the
approval of the client.

2. Installation material and completing the project on schedule.

3. Passed and successfully in the commissioning test.

2 SCOOPE
This procedure defines the relevant tests guidance together with the acceptance criteria
applied to transmission line fittings accessories. The fittings shall be subject to tests in
accordance with those described in clause 6 of this procedure. The testing includes Visual
and Dimensional, Galvanize test and Mechanical Test for Fitting Accessories(SOCKET
CLWEVIS, TWIATED BALL EEYE LINK FOR A.H, BOW SHACKLE, YOKEPLATE, SAGLINK,
SUSPENSION CLAMP)In other additional tests shall be through an agreement between the
purchaser and Supplier.
The following documents, in whole or in part, are normatively referenced in this document
and are indispensable for its application
- BS 3288-1:2014 , Insulator and conductor fittings for overhead power lines – Part 1:
Performance and general requirements
- IEC61284 :1997 Requirement and tests for fittings
- AS/NZ 4680:1999 : Hot-dip galvanized (zinc) coatings on fabricated ferrous articles .rEee

3 RESPONSIBLE PERSON
3.1 Quality Control Supervisor vendor
3.2 Quality Control Coordinator Contractor

4 PROCEDURE ACCEPTANCE TEST

4.1 Quantity sample Table
 FACTORY ACCEPTANCE TEST
FITTING ACCESSORIES
Pekerjaan Pengadaan barang dan jasa
Konstruksi T/L 150 KV Marisa-Moutong
(Section 1)
Doc.No.: Rev. No. : Date : Page : 4 / 6
003.PJ-MMS1-01-Q-FAT-A1-003.1 01 01-Oktober -2021

This test method refers to BS3288 Part 1 (2014) Clause 4.5, IEC-61284 (1997)
clause 7 & 8.The dimensions were checked as shown in assembly PLP’s component
drawings, visual examination was conducted on the component to check all markings
were correct and legible.
Acceptance criteria = Dimensions were checked as shown in approval drawing
4.2 Galvanizing
The test shall be performed according to IEC-61284 (1997) clause 10
The Coat were checked at random points on the appropriate components of test
sample and the minimum coating mass shall be the average of 3 determinations over
three-test area. Acceptance criteria The Coating thickness shall conform to table 2 and 3
of the ISO 1461 Standard.The minimum local coating shall be 75μm and Minimum
average coating is 85μm
4.3 Mechanical Test
This test method refers to BS3288 Part 1 (2014) Clause 6.3.2.The fitting shall be held in
a tensile testing machine and the load shall be gradually increased until it reached the
specified minimal damaged load (70%open the minimum failure load). This load shall be
kept concern for a maximum of 60s (or us agree between the projector and supplier). It
shall then be removed and the measurement of the permanent deformation of the fitting
carried out. The dimension shall be remain within the tolerance said on the drawings.
Done the lord shall be gradually increased until it reached the specified minimum failure
load (SMFL) at last it shall be kept constant for 60s. then load shall be increased until the
failure of fitting occurs.Note: if the failure load exceed 1.2 times the SMFL the test may
be stopped with the agreement of all parties in order to safeguard equipment and or
operators. For SMFL=120 KN,SMDL=84 KN.For SMDL=210 KN,SMDL=147 KN

4.4 Mechanical Test for Suspension

6.4.1 Tensile test
This test method refers to BS3288 Part 1 (2014) Clause 9.2.1.The fittings shall
be held in a tensile testing machine in manner approximating as nearly as
possible, to arrangement to be used in services, the conductor being replaced by
a rigid bar of suitable size. A tensile load equal to one-half of the MFL shall be
applied at 90° to the conductor axis and increased at steady rate. Failure of the
fittings shall not occur at a load less than the MFL

6.4.2 Conductor slip test

This test method refers to BS3288 Part 1 (2014) Clause 9.2.2 A length of the
conductor shall be fitted into the suspension clamp and the clamp bolts tightened
to the recommended installation torque. An axial load shall be applied either to
the conductor or to the clamp.The conductor shall not slip through the clamp
below a load of 7kN or 5% of the RTS of the conductor . whichever is the greater
value.The conductor shall slip through the clamp at a load not greater than 30%
of RTS of the conductor.The conductor shall not be damaged other than some
surface flattening of the strands.
 FACTORY ACCEPTANCE TEST
FITTING ACCESSORIES
Pekerjaan Pengadaan barang dan jasa
Konstruksi T/L 150 KV Marisa-Moutong
(Section 1)
Doc.No.: Rev. No. : Date : Page : 5 / 6
003.PJ-MMS1-01-Q-FAT-A1-003.1 01 01-Oktober -2021

.Figure1.DimensioningFigure 2.Galvanize test methodFigure 3.Mechanical test method

5 SAMPLE TES ON FITTING

6 EQUIPMENT TEST

7 APPENDIX
- Calibration Equipment