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Composite Structures
Composite Structures
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A R T I C L E I N F O A B S T R A C T
Keywords: This investigation aims to study the flexural behaviour of reinforced concrete (RC) beams strengthened with
Flexural behaviour near‐surface mounted (NSM) carbon fibre reinforced polymer prestressed concrete prisms (CFRP‐PCPs).
NSM strengthening Eight RC beams were tested under monotonic loading until the failure load was reached. One beam was un‐
CFRP‐PCPs strengthened to act as a control beam. The other seven beams were strengthened with non‐prestressed or pre-
Analytical model
stressed NSM CFRP‐PCPs. The effects of bond length, prestress level, and concrete type of the CFRP‐PCPs on the
flexural capacity, flexural crack and deflection are discussed in this paper. The results indicate that the flexural
capacity of RC beams strengthened with NSM CFRP‐PCPs was greater than the control beam. An obvious
improvement was discovered in the crack resistance when the RC beams were strengthened with prestressed
NSM CFRP‐PCPs. The strengthened beams showed a higher first‐cracking, yielding, and ultimate load as the
bond length and prestress level of CFRP‐PCPs increased up to a critical level. The beams strengthened with
CFRP‐PCPs, which were cast with ultra‐high performance concrete (UHPC), exhibited greater load capacity
than the corresponding beams with epoxy resin mortar. The analytical model of flexural response for the
NSM CFRP‐PCPs strengthening beams is presented. The analytical results are in good agreement with the
experimental results, which revealed the NSM CFRP‐PCPs is an effective technique for flexural strengthening
of the RC beams.
1. Introduction technique and the near‐surface mounted (NSM) technique. The NSM
CFRP technique has become an effective method for strengthening
Carbon fibre reinforced polymer (CFRP) materials have many ad- RC beams, which can significantly improve the flexural performance
vantages including high tensile and fatigue strength, lightweight, and stiffness compared with the EB strengthening technique
strong chemical resistance and non‐corroding [1–4]. CFRP materials [6,8,13,14]. Additionally, it shows better durability, fatigue resistance
have been used widely in the field of reinforced concrete (RC) struc- and bonding performance in comparison with the EB CFRP strengthen-
tural strengthening in the past decades due to these excellent ing technique [15,16].Fig. 1.
enhanced characteristics compared to that of the traditional strength- In construction today, only 20% to 30% of RC beams use the high
ening materials [5–8]. In general, RC beams strengthened with CFRP strength CFRP materials, strengthened with non‐prestressed NSM
composites significantly contributed to enhanced flexural strength, CFRP rods or strips [17]. Non‐prestressed strengthened beams fail
fatigue life and the serviceability of the beams over un‐strengthened due to the large deflection and width of crack [18]. As a result, the
beams [8–12]. At present, the CFRP strengthening technique for RC strengthened beam reaches its ultimate bearing capacity and cannot
structural members includes the externally bonded (EB) strengthening continue to carry the load. Several studies have attempted to find
⇑ Corresponding author.
E-mail address: j.zhang@napier.ac.uk (H. Zhang).
https://doi.org/10.1016/j.compstruct.2020.113385
Received 6 June 2020; Revised 17 November 2020; Accepted 21 November 2020
Available online 1 December 2020
0263-8223/© 2020 Elsevier Ltd. All rights reserved.
Y. Deng et al. Composite Structures 257 (2021) 113385
the most efficient technique to strengthen concrete structures, which 2. Experimental procedure
led to the combined use of the NSM strengthening method and the pre-
stressing technique (i.e. prestressed NSM technique) [8,19–23]. In the In this section, several aspects of the experimental procedure
prestressed NSM technique, the prestressed CFRP rod is usually details are considered including variables of the experiments, test
embedded into grooves cut on the concrete surface and bonded to specimens, material properties, strengthening procedure, loading set‐
the concrete with epoxy resin or other adhesives [24–27]. Many up and arrangement of strain gauges, are discussed.
researchers have investigated the overall performance of the strength-
ening RC beams using the prestressed NSM technique. Their results 2.1. Variables of the experiments and test specimens
proved that the prestressed CFRP rod can enhance the stiffness, ulti-
mate load, and serviceability limit capabilities of the strengthened Eight RC beams were designed and tested under static loading
RC beams remarkably, in which the prestressed CFRP material was using a four‐point bending device. In this research, the experimental
allowed to make full use of its tensile capacity [15,26,28–34]. How- variables include the bond length, prestress level and concrete type
ever, it should be noted that there are still some limits in the pre- of the CFRP‐PCPs. The parameters of all the beams are shown in
stressed NSM technique. For example, the mechanical anchorage Table 1.
system is expensive, prestressing the CFRP rods is a complex process, The overall length and the clear length of the beams were 2600 mm
and there is a high dependency on prestressing equipment [31,35–39]. and 2400 mm, respectively. The rectangular cross‐section had a depth
Based on existing research and the aforementioned difficulties in of 250 mm and a width of 150 mm. All the beams were reinforced in
the prestressed NSM technique, a new strengthening technique is pro- tension, with two 15 mm diameter ribbed steel bars with a steel ratio
posed using NSM carbon fibre reinforced polymer prestressed con- of 0.96%, and in compression, with two 8 mm diameter ribbed steel
crete prisms (CFRP‐PCPs), which can improve the performance of bars. The thickness of the concrete cover was 30 mm measured from
the traditional prestressed NSM technique. The NSM CFRP‐PCPs tech-
nique not only improves the flexural behaviour of strengthened RC
beams quite significantly but it also has many other advantages com- Table 1
pared with the prestressed NSM CFRP technique. It can be used for Parameters of the tested beams.
shear strengthening as well [40]. The manufacturing method of the
Specimen Bond length (mm) Prestress level Concrete typea
CFRP‐PCPs will be detailed in Section 2. In this paper, an experimental
study was performed to investigate the flexural behaviour of the RC L1b – – –
beams strengthened with the NSM CFRP‐PCPs. The effects of bond JGL2 2200 0% UHPC
JGL3 1000 30% UHPC
length, prestress level and CFRP‐PCPs concrete type on the flexural
JGL4 1400 30% UHPC
behaviour of the strengthened beams are discussed. An analytical JGL5 1800 30% UHPC
model for the NSM CFRP‐PCPs strengthened RC beams was developed JGL6 2200 30% UHPC
to predict the flexure capacity, deflection and cracking load. This JGL7 2200 30% Epoxy resin mortar
JGL8 2200 50% UHPC
research gives a better understanding of the flexural capacity of the
RC beams strengthened with the NSM CFRP‐PCPs. Therefore, an a
The prisms were cast with ultra-high performance concrete (UHPC) or
appropriate strengthening method can be designed based on the epoxy resin mortar.
b
research to utilise the full capacity of the CFRP‐PCPs. Control beam.
2
Y. Deng et al. Composite Structures 257 (2021) 113385
the external surface of the stirrup to the concrete surface. To prevent ranged from 30% to 50% of the ultimate capacity of the rods.
shear failure during the loading process, the shear reinforcement con- The prestressing force in the CFRP rod was monitored using
sisted of 6 mm diameter ribbed steel stirrups spaced out every 200 mm strain gauges mounted on the CFRP rod;
along the flexural span, while the other stirrups were spaced out every 2) After pre‐tension, the CFRP rods, fixed with the anchors, were
100 mm along the shear span. The detailed beam dimensions and rein- placed in the centre of a metal formwork and cast with the
forcement are shown in Fig. ultra‐high performance concrete (UHPC) or epoxy resin mortar
(Fig. 2c). After curing for 15 days to reach the designed
2.2. Material properties strength, the CFRP‐PCPs were removed from the prestressing
system (Fig. 2d);
Concrete and steel ribbed bars: All the tested beams and standard 3) The CFRP‐PCPs are the final combined products of the pre-
cubic concrete blocks (150 mm × 150 mm × 150 mm) were cast with stressed CFRP rods and the UHPC (Fig. 2e). The detailed manu-
ready mixed concrete and cured in the same condition. The average facturing process of the CFRP‐PCPs is shown in Fig. 2. The
compressive strength, tensile strength, and modulus of elasticity of rectangular cross‐section of the CFRP‐PCPs is
the cubic concrete blocks tested were 30.76 MPa, 3.02 MPa, and 25 mm × 25 mm. The ultimate tensile strength and elastic
3.27 × 104 MPa, respectively. The steel ribbed bars were tested using modulus of the tested CFRP rods were 2400 MPa and 155
standard tensile test methods in [41]. The mechanical properties of the GPa, respectively. The standard cubic blocks (70.7 mm × 70.
steel ribbed bars are listed in Table 2. 7 mm × 70.7 mm) of the UHPC and epoxy resin mortar were
The detailed manufacturing method of the CFRP‐PCPs proposed tested, and the mechanical properties are given in Table 2.
above is as follows:
Adhesive: The CFRP‐PCPs were inserted into the pre‐cut grooves on
1) The CFRP rods, 7 mm in diameter, were pre‐tensioned using the the concrete surface and bonded to the concrete with the epoxy resin
prestressing set‐up presented in Fig. 2b; the prestressing level adhesive. The mechanical properties of the epoxy resin, which was
provided by the manufacturer (i.e. Liuzhou OVM Machinery Co.,
Ltd), were 90 MPa in compression and 22.5 MPa in tensile.
Table 2
Properties of materials. 2.3. Strengthening procedure
Materials Test items Measured values (MPa)
After reaching the designed strength of the concrete, a single
Concrete Compressive strength 30.76
Tensile strength 3.02 groove of 30 mm × 30 mm was cut into the concrete cover on both
Elastic modulus 3.27 × 104 tensile sides of the beams. The grooves were cleaned to remove fine
Steel bars Yield strength 445 dust so that strong bonding between the epoxy resin and the CFRP‐
Ultimate strength 620 PCPs could be guaranteed. For the strengthened beams, the groove
Elastic modulus 2 × 105
UHPC Compressive strength 154
was half‐filled with the epoxy resin and the CFRP‐PCPs were then
Tensile strength 17.4 inserted into the groove. The CFRP‐PCPs were then gently pressed into
Elastic modulus 4.35 × 104 the epoxy to make it flow around them. Therefore, good bonding
Epoxy resin mortar Compressive strength 75 between the adhesive and the CFRP‐PCPs was formed. The tested
Tensile strength 20
beams were cured for at least one week under a suitable condition
Elastic modulus 8.5 × 104
to ensure the bond strength.
3
Y. Deng et al. Composite Structures 257 (2021) 113385
2.4. Loading set-up and arrangement of strain gauges The elastic stage: From initial loading to first cracking of the con-
crete in the beam bottom, the mid‐span deflection of all the tested
All the tested beams were monotonically loaded using a four‐point beams was small and similar to each other because of the strong stiff-
device. The loads were force controlled by the servo‐controlled ness of the beam.
hydraulic jack with the rate of 3 KN/min. Before the beam cracked, The yield stage: From the concrete first cracking to the tensile steel
the load increased with each grade of 3 KN. After the cracks appeared, bar yielding, the tensile stress was shared by the CFRP‐PCPs and the
the load increased with each grade of 5 KN until reaching the bending steel bars together. The cracks continued to expand, and the deflection
failure load. Five Linear Variable Differential Transducers (LVDT) noticeably increased with a small increase in the external load.
were located at the mid‐span, the loading points and the supports to The ultimate stage: From the tensile steel bars yielding to the ulti-
obtain the vertical deflections. In the mid‐span of the beams, several mate load, the stress in the tension zone was mainly carried by the
strain gauges were mounted to the steel bars in the tension and com- CFRP rods in the NSM CFRP‐PCPs. The mid‐span deflection of the
pression zone, the CFRP rods and the concrete over the depth of the tested beams increased rapidly and the external load decreased when
beams. All the data were collected using a data acquisition system. the beams reached the ultimate stage.
The crack distribution and the final failure modes were observed. Table 3 presents the cracking load, yield load and ultimate load of
The detailed loading set‐up is shown in Fig. 3. the tested beams. The control beam performance was 13.18 KN, 64.98
KN and 69.72 KN, respectively. In comparison to the control beam, the
3. Experimental tests and discussion cracking load, yield load and ultimate load of the non‐prestressed
strengthened beam (JGL2) increased by 24.96%, 36.01%, and
3.1. Load-deflection relationship 56.91%, respectively. For the 30% prestressed strengthened beam
(JGL6), a significant increase of 37.48%, 60.55% and 67.98% was
Based on observations of the experimental process, failure modes of obtained in the cracking load, yield load and ultimate load, respec-
the tested beams can be divided into three types. The first type is bend- tively. The cracking load of the 50% prestressed strengthened beam
ing failure which presented in the control beam, JGL2, JGL5, JGL6, (JGL8) was higher than that of 30% prestressed strengthened beam.
and JGL8 beams. The second type is debonding failure which was However, the prestress level had little effect on the ultimate load for
observed in the JGL3 beam. The beam failed due to peeling that the strengthened beams, as seen by comparing beams JGL2, JGL6
occurred at the boundary between the CFRP‐PCPs and the concrete. and JGL8. The ultimate load for JGL6 (bond length of 2000 mm)
The third failure mode is epoxy‐CFRP rod interface slip failure which was 116.36 KN, showing a 67.98% increase over that of the control
occurred in the JGL4 and JGL7 beams. This failure mode was due to beam and a 56.8% increase over the JGL3 beam (bond length of
the short bond length and poor bonding between the epoxy resin mor- 1000 mm). Therefore, the ultimate load increased as the bond length
tar and CFRP rod. The most common failure mode was bending failure, of the CFRP‐PCPs increased. The ultimate deflection of beams JGL2,
which suggests that the NSM CFRP‐PCPs technique is an effective solu- JGL6 and JGL8 were 39.2 mm, 36.33 mm and 33 mm, respectively.
tion to the flexural strengthening of RC beams. Fig. 4 shows the failure The difference in deflection in prestressed strengthened beams indi-
modes of the tested beams in detail. cates that deflection decreases with the increasing prestress levels.
According to the test results, the effective length of the CFRP‐PCPs
3.2. Load-deflection relationship is 1800 mm to 2200 mm. Comparative of the results of beams JGL7
and JGL8 illustrates that the ultimate load of the strengthened beams
The load–deflection curves of all the tested beams are shown in using the CFRP‐PCPs which were cast with the UHPC was higher than
Fig. 5. The tested beams exhibited three load–deflection responses: those with the epoxy resin mortar. Additionally, the application of pre-
the elastic stage, the yield stage and the ultimate stage. The specific stressed CFRP‐PCPs can improve the cracking load capacity as well as
test results are listed in Table 3. significantly reduce mid‐span deflection of the strengthened beams.
4
Y. Deng et al. Composite Structures 257 (2021) 113385
3.3. Ductility
5
Y. Deng et al. Composite Structures 257 (2021) 113385
Table 3
Main results of test.
Note: Pcr is the cracking load of the beams. Py is the yield load of the beams. Pu is the ultimate load of the beams. δu is the ultimate deflection of the beams.
6
Y. Deng et al. Composite Structures 257 (2021) 113385
Fig. 7. The distribution of strain and stress across a section under the balanced condition.
Fig. 8. The distribution of strain and stress across a section under tension failure.
7
Y. Deng et al. Composite Structures 257 (2021) 113385
compressive zone,εc is the compressive strain of concrete, ε0 is the com- Case 4:.
pressive strain of concrete at the peak stress and ε0 = 0.002. Based on
the strain compatibility and the equilibrium of forces, the following β1 h0 x
equation can be obtained: ɛs ¼ ɛcu ð19Þ
x
xc α1 f c bx þ E s ɛ 0s A0s ¼ E s ɛ s As þ f f Af þ T p ð20Þ
ɛc ¼ ɛfu ð11Þ
hf xc
With x ¼ β1 xc
xc a0s The equations of εf and ε’s in this case are the same as those in Case
ɛ 0s ¼ ɛfu ð12Þ
hf xc 3. x ,in Cases 3 and 4, can be solved from Eqs. (15)–(20).
The ultimate bearing capacity of the strengthened beams under
Cc þ E s ɛ 0s A0s ¼ f y As þ f fu Af ð13Þ compression failure can be calculated by the following equation:
x
The ultimate moment capacity of the strengthened beam under ten- M u ¼ α1 f c bxðh0 Þ þ σ 0s A0s ðh0 a0s Þ f f Af þ T p h0 hf ð21Þ
2
sion failure can be solved from Eqs. (7)–(13), and expressed as the
following:
4.3. Calculation for cracking capacity
M u ¼ E s ɛ 0s A0s ða0s y c Þ þ f u As ðh0 y c Þ þ f fu Af ðhf y c Þ ð14Þ
where E s is the elastic modulus of the steel bars, ɛ 0s is the strain in the The cracking capacity of RC strengthened beams can be calculated
compressive steel reinforcement, and Af is the section area of the CFRP by modifying the elastic modulus of pre‐stressed CFRP‐PCPs. The
rod. specific formulas are as follows:
f þ σ f p þ σ pe
4.2.3. Compression failure E0p ¼
p pe
¼ Ep ð22Þ
The strengthened beams will fail due to the concrete crushing in ɛp fp
compression zone before the rupture of CFRP rods (i.e. ɛf < ɛ fu ) when
Af > Afb or x > xb . The compression failure mode can be divided into bh 3 i
x0 þ ðh x0 Þ3 þ ðns 1ÞA0s ðx0 a0s Þ þ ðns
2
I0 ¼
two cases depending on whether the tensile steel bars yield or not. 3
Fig. 9 shows the distribution of stress and strain across the strength- 1ÞAs ðh0 x0 Þ2 þ ðnp 1ÞAp ðhf x0 Þ2 þ ðnf
ened section under compression failure. The CFRP‐PCPs developed 1ÞAf ðhf x0 Þ2 ð23Þ
several cracks during the loading process. Therefore, it is assumed that
the corresponding load was transferred to the CFRP rods. Based on this W 0 ¼ I 0 =ðh x0 Þ ð24Þ
assumption, the following equation can be obtained:
The cracking moment of the strengthened beam can be solved from
T p ¼ σ pe Af þ f p A0 ð15Þ Eqs. (22)–(24):
where T p is the required load corresponding to the rupture of the CFRP‐ M cr ¼ γW 0 f t ð25Þ
PCPs, σ pe is the effective stress in the CFRP rod due to the initial pre-
With γ ¼ ð0:7 þ 120=hÞγ m (26)
stress, f p is the tensile strength of the UHPC, and A0 is the effective area
The mid‐span external load (Pcr) can be calculated as follows:
of the CFRP‐PCPs.
Based on the compatibility of strain and the equilibrium of internal 2M cr
Pcr ¼ ð27Þ
forces, the following equations can be obtained: a
where x0 is the depth of the neutral axis in a composite section consid-
Case 3:. ering the steel and CFRP‐PCPs, a is the shear span length of strength-
ened beams and M cr is the cracking moment of the strengthened
beam. E 0p =E c ¼ np ; E s =E c ¼ ns ; E f =E c ¼ nf ; where E 0p is the correction
β1 hf x
ɛf ¼ ɛ cu ð16Þ elastic modulus of the UHPC in CFRP‐PCPs considering the prestressing
x
force, E f is the elastic modulus of the CFRP rod, and E s is the elastic
x β1 a0s
ɛ 0s ¼ ɛcu ð17Þ modulus of the steel bar. Ap is the effective area of CFRP‐PCPs after
x deducting the area of the CFRP rods, I 0 is the section moment of inertia
α1 f c bx þ E s ɛ 0s A0s ¼ f y As þ f f Af þ T p ð18Þ when considering the contribution of the CFRP‐PCPs, W 0 is the section
modulus of tension fibre in the bottom of the beam, γ is the plastic coef-
ficients of section modulus and γ m = 1.55.
Fig. 9. The distribution of strain and stress across a section under compression failure.
8
Y. Deng et al. Composite Structures 257 (2021) 113385
Table 6
Table 4 Verification of the analytical model for deflection.
Verification of the analytical model for flexural capacity.
Specimen dy,expa (mm) dy,ana b(mm) d,exp/d,ana
Specimen M,expa (KN m) M,anab (KN m) M,exp/M,ana
L1 9.53 8.04 0.84
L1 31.17 28.92 1.08 JGL2 14.62 12.06 0.82
JGL2 48.91 44.51 1.10 JGL3 9.92 9.34 0.94
JGL3 33.39 35.43 0.94 JGL4 12.21 10.04 0.82
JGL4 45.46 37.82 1.20 JGL5 15.24 13.84 0.91
JGL5 48.80 51.07 0.96 JGL6 15.72 14.59 0.93
JGL6 52.36 53.86 0.97 JGL7 12.65 13.31 1.05
JGL7 47.32 49.12 0.96 JGL8 15.03 14.36 0.96
JGL8 48.59 53.00 0.92 a
The deflection under the yield load obtained from the experimental
a
The flexural capacity obtained from the experimental studies. studies.
b
The flexural capacity calculated by the analytical model. b
The deflection under the yield load calculated by the analytical model.
9
Y. Deng et al. Composite Structures 257 (2021) 113385
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