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Indra: Detail Pre-Commissioning Procedure For Service Test of Plant Air For Unit 040/041/042/043
Indra: Detail Pre-Commissioning Procedure For Service Test of Plant Air For Unit 040/041/042/043
Document Class: Z
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Employer Doc. No.
NSRP Complex Project Rev. 0
Title: Detail Pre-commissioning Procedure for Service Test Contractor Doc. No.
Page 2 of 10
of Plant Air Unit 040/041/042/043 S-000-1730-0813M
CONTENTS
1 INTRODUCTION .................................................................................................................................. 3
2 REFERENCE DOCUMENTS ............................................................................................................... 3
3 DEFINITIONS ....................................................................................................................................... 3
4 ABBREVATIONS ................................................................................................................................. 4
5 SCOPE OF APPLICATION.................................................................................................................. 4
6 HSE....................................................................................................................................................... 4
7 TRAINING AND COMPETENCY OF PERSONNEL............................................................................ 5
8 ROLES AND RESPONSIBILITIES ...................................................................................................... 5
9 IMPLEMENTATION OF SERVICE TESTOF PIPELINES ................................................................... 7
10 ACCEPTANCE CRITERIA ................................................................................................................. 10
11 POST WORK ...................................................................................................................................... 10
12 ATTACHMENTS................................................................................................................................. 10
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Employer Doc. No.
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Title: Detail Pre-commissioning Procedure for Service Test Contractor Doc. No.
Page 3 of 10
of Plant Air Unit 040/041/042/043 S-000-1730-0813M
1 INTRODUCTION
This document provides a general method for the Service Test of Plant Air for Unit 040/041/042/043
by separate to Section A is Service Test for common Utility header (Plant Air) of Unit 040/042/043
and Section B is Service Test for common Utility header (Plant Air) of Unit 041. The Service test is a
method of test, used for checking of leaks at Equipment or of piping systems. Prior to the Mechanical
Completion activities, systems are subjected to a Service test such that it prevents any
uncontrollable leakage of process fluids. It is carried out after hydrostatic or pneumatic test (pressure
test) these tests may also be referred to as Tightness Test or gross air leak test.
2 REFERENCE DOCUMENTS
3 DEFINITIONS
Employer
Nghi Son Refinery and Petrochemical Limited Liability Company
Contractor
A Joint Venture formed by JGC Corporation, Chiyoda Corporation, GS Engineering &
Construction Corporation, SK Engineering & Construction Co., Ltd., Technip France and
Technip Geoproduction (M) Sdn. Bhd.
JVD
Contractor's Joint Venture Directorate
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Title: Detail Pre-commissioning Procedure for Service Test Contractor Doc. No.
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of Plant Air Unit 040/041/042/043 S-000-1730-0813M
4 ABBREVATIONS
5 SCOPE OF APPLICATION
The scope of this document is the Service test of Plant Air for Unit 040/041/042/043 by separate to
Section A is Service Test for Common Utility header (Plant Air) of Unit 040/042/043 and Section B is
Service Test for Common Utility header (Plant Air) of Unit 041. The Utility piping of this unit shall be
subjected to a gross air leak test If required with Nitrogen or Dry Air prior to mechanical completion of
the unit, it will also be subjected to Inerting / Passivation during the commissioning phase and
there shall be separate procedures for these activities, Header where possible the process medium
6 HSE
The following HSE risks are inherent in Tightness Test. All personnel shall give top priority to the
management of health, safety and the environment (HSE). All work shall be undertaken in a
responsible manner giving full consideration to the impact of the activities may have on health, safety,
Specific Health and Safety requirements for this Pre-commissioning Procedure are:
Analysis (JHA), Risk Assessment (RA), and Tool Box Talk shall be carried out.
2. Appropriate Personal Protective Equipment (PPE) as determined by the JHA and Risk
Assessment which shall be worn by all personnel assigned to execute these activities.
4. If motorized equipment is used, refuelling shall not take place while equipment is running.
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of Plant Air Unit 040/041/042/043 S-000-1730-0813M
5. If electric tools are used, they shall be powered either by a 110-volt supply or by battery.
6. Additional safety precautions are provided in the specific Tightness Test for the system.
All activities covered in this Procedure shall be performed only by qualified and competent personnel.
In addition, all personnel must have completed the HSE training. If sub-contractors or persons, other
than commissioning personnel, will assist in the execution of activities covered by this
Pre-commissioning procedure then those person(s) also shall attend HSE training and meet the
requirements for the HSE standard. Additionally, a qualified and competent commissioning
supervisor shall indoctrinate the sub-contractor or person(s) in the Tightness Test philosophy and
methodology.
Commissioning Engineer/Manager
Construction Representative
Commissioning Manager
commissioning operations.
operations.
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of Plant Air Unit 040/041/042/043 S-000-1730-0813M
3. Vendor mobilisation plan will be made and HSE induction will be coordinated upon their arrival
to site.
Pre-Commissioning Engineer
1. Responsible for the safety of all personnel assigned to him, ensuring that the JHA, applicable
permits and control measures are in place prior to applying the method statement.
3. Responsible for supporting the testing team & for setting all applicable test requirement and
conditions.
4. Responsible for ensuring all resources, tools, test equipment etc., are available at the test
site.
5. Responsible for coordinating the works with other parties that may be required and parties
Operators
1. Responsible for ensuring that the work as outlined in the method statement is performed
2. Responsible for preparing the equipment, system for testing or activities as outlined in this
method statement.
3. Responsible for executing the tests/activities as outlined in the method statement and as
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Title: Detail Pre-commissioning Procedure for Service Test Contractor Doc. No.
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of Plant Air Unit 040/041/042/043 S-000-1730-0813M
(discipline) Engineer.
During site installation of the equipment, piping is pre-cleaned by flushing, blowing or hydro-jetting,
Service Test of Plant Air for Unit 040/041/042/043 by separate to Section A is Service Test for
common Utility header (Plant Air) of Unit 040/042/043 and Section B Service Test for common Utility
header (Plant Air) of Unit 041 refer to attached P&ID’s Mark-up. The Service test shall be carried out.
System No. System Description Test Pressure Service Test Attachment No.
MPa(g). Package No.
040-PA-01 NHDS Plant Air 0.80
042-PA-01 CCR Plant Air 0.80 000-PA-01-SV-1 S-000-1730-0813M_0020
043-PA-01 CCRR Plant Air 0.80
System No. System Description Test Pressure Service Test Attachment No.
MPa(g). Package No.
041-PA-01 PENEX Plant Air 0.80 041-PA-01-SV-1 S-000-1730-0813M_0030
This test is performed for all the hydrocarbon and utility piping systems using Air. This is done to
confirm the integrity of the Joints, Flange Gaskets, Glands and Packing of valves. Here the
system is pressurized with injection of Compressed air and then checked for leaks at all possible
points of leakage. This test is carried out at 7 barg or at the system operating pressure whichever
is less.
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of Plant Air Unit 040/041/042/043 S-000-1730-0813M
This test is performed for smaller systems using Nitrogen in place of Air. This test is performed for
Nitrogen-Helium Service Testis one of the Specialized test procedure normally performed by a
Specialized contractor. This test is performed for hydrocarbon systems only. Helium Service Test
will use 99% Nitrogen and 1 % Helium as tracer gas. A calibrated Mass Spectrometer will be used
to detect the helium tracer gas. The Helium Service Test will be carried out at 90% of system
design pressure and will be performed after the normal Gross Air tightness test. After the Service
Testis performed, the system will be depressurized to 1 barg pressure to keep the system inerted
This test is performed on low pressure systems generally utilities, where the actual operating fluid
9.4 Procedure
1. Method of Testing
System is pressurized with injection of compressed air or nitrogen and then checked for leaks at all
Detection of leakage is by application of a leak detection solution (such as soap solution) and the
2. Test Pressure
3. Precaution
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Title: Detail Pre-commissioning Procedure for Service Test Contractor Doc. No.
Page 9 of 10
of Plant Air Unit 040/041/042/043 S-000-1730-0813M
The over-pressure protection of the system must be put in service. PSV discharge
outlets shall be routed to a safe location with adequate bracing and barricading to
4. Planning
1. Equipment and associated pipelines must be grouped according to their normal operating
2. Systems subjected to system leak tests must be clearly marked on P&ID including the following
items:
Test Pressure
5. Preparation
Flanges with diameter of 6" or larger is wrapped with masking tape to check for
In accordance with the test plan, CONTRACTOR checks the tested portions and
Drain free water from system prior to the test so that foaming or bubbling action of
6. Implementation
2. Maintain system under the test pressure until the test has been completed.
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of Plant Air Unit 040/041/042/043 S-000-1730-0813M
4. Any leakage points found during the test shall be re-tightened until the bubble formation
stops. If leak cannot be stopped, system or part of system will be depressurized and the
joint or connection shall be remade after inspection for physical damage and then
re-tested.
10 ACCEPTANCE CRITERIA
1. Any criteria given by Vendor/Licensor with regard to leakage, the test result shall fall within this
criterion.
2. If foam or bubbles are not visually detected, the test is accepted as tight.
Note: Depending on the service, small leakage from valve glands may be acceptable
11 POST WORK
1. After the system passes the Tightness test, the system shall be depressurized or left with a small
3. Signing of the test document by CONTRACTOR 's supervisor and EMPLOYER 's witness shall be
4. Test Log sheets shall be signed by the Contractor and Employer and handed over to the
Company.
12 ATTACHMENTS
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Attachment : S-000-1730-0813M_0_0020 System No. : 040-PA-01,042-PA-01,043-PA-01 Package No. : 000-PA-01-SV-1
Page 1 of 12
127(6
PERMANENT LINE TO
PERMANENT LINE SUBJECT SUBJECT TOLEAK
HIGH PRESSURE SERVICE
TEST; TESTTEST; TEST
PRESSURE @ 3.35 PRESSURE
MPa(g) @ 0.80 MPa(g)
3(50$1(17/,1(68%-(&772/2:35(6685(/($.7(677(6735(6685(#03DJ
TEST POINT
7(6732,17
FULLY
)8//<23(1OPEN
CLOSE
&/26(
TEMPORARY
7(0325$5<%/,1'63$'(BLIND / SPADE
(03/2<(5':*1R 7,7/(
5()(5(1&('5$:,1*6
35(3$5(' $33529('
1653
&203/(;352-(&7
1*+,6215(),1(5<$1'3(752&+(0,&$/
1*+,6219,(71$0 /,0,7('/,$%,/,7<&203$1<
7(0325$5<+26(253,3,1* 3,3,1*$1',167580(17',$*5$0
TEMPORARY SPOOL
,668(385326( '2&&/$66
7(0325$5<6322/ =
(03/2<(5&2175$&71R 6,=( 6&$/(
$ 121(
N D
I 10-SEP 5
- 2 0 1
2) $
Attachment : S-000-1730-0813M_0_0020 System No. : 040-PA-01,042-PA-01,043-PA-01 Package No. : 000-PA-01-SV-1
Page 2 of 12
PERMANENT LINE
SUBJECT TO
SERVICE TEST
TEST POINT
040-PA-01
040-PA-01
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Attachment : S-000-1730-0813M_0_0020 System No. : 040-PA-01,042-PA-01,043-PA-01 Package No. : 000-PA-01-SV-1
Page 3 of 12
040-PA-01
PERMANENT LINE
SUBJECT TO
SERVICE TEST
TEST POINT
040-PA-01
040-PA-01
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Attachment : S-000-1730-0813M_0_0020 System No. : 040-PA-01,042-PA-01,043-PA-01 Package No. : 000-PA-01-SV-1
Page 4 of 12
PERMANENT LINE
SUBJECT TO
SERVICE TEST
TEST POINT
040-PA-01 040-PA-01
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Attachment : S-000-1730-0813M_0_0020 System No. : 040-PA-01,042-PA-01,043-PA-01 Package No. : 000-PA-01-SV-1
Page 5 of 12
PERMANENT LINE
SUBJECT TO
SERVICE TEST
TEST POINT
042-PA-01
042-PA-01 040-PA-01
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Attachment : S-000-1730-0813M_0_0020 System No. : 040-PA-01,042-PA-01,043-PA-01 Package No. : 000-PA-01-SV-1
Page 6 of 12
PERMANENT LINE
SUBJECT TO
SERVICE TEST
TEST POINT
042-PA-01 042-PA-01
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Attachment : S-000-1730-0813M_0_0020 System No. : 040-PA-01,042-PA-01,043-PA-01 Package No. : 000-PA-01-SV-1
Page 7 of 12
042-PA-01
PERMANENT LINE
SUBJECT TO
SERVICE TEST
TEST POINT
042-PA-01
043-PA-01
042-PA-01
D R A 043-PA-01
N
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Attachment : S-000-1730-0813M_0_0020 System No. : 040-PA-01,042-PA-01,043-PA-01 Package No. : 000-PA-01-SV-1
Page 8 of 12
PERMANENT LINE
SUBJECT TO
SERVICE TEST
TEST POINT
043-PA-01
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Attachment : S-000-1730-0813M_0_0020 System No. : 040-PA-01,042-PA-01,043-PA-01 Package No. : 000-PA-01-SV-1
Page 9 of 12
NSRP ComplexPERMANENT
Project (JOB No. 0-6495-20)
LINE
DOCUMENT CLASS :
SUBJECT Z TO
ISSUE PURPOSE : FOR APPROVAL
SERVICE TEST
RESULT CODE : A, B, R, F ( )
Review Date : ( )
NSRP
VM215A-002-A-
VM215A-002-A-105-29
FOR APPROVAL 980393
PM215A-002-A100
Z CCR REGENERATION
D R A 043-IA-01 043
A1
0-6495-20
N
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Attachment : S-000-1730-0813M_0_0020 System No. : 040-PA-01,042-PA-01,043-PA-01 Package No. : 000-PA-01-SV-1
Page 10 of 12
040-PA-01
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Attachment : S-000-1730-0813M_0_0020 System No. : 040-PA-01,042-PA-01,043-PA-01 Package No. : 000-PA-01-SV-1
Page 11 of 12
PERMANENT LINE
SUBJECT TO
SERVICE TEST
TEST POINT
042-PA-01
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Attachment : S-000-1730-0813M_0_0020 System No. : 040-PA-01,042-PA-01,043-PA-01 Package No. : 000-PA-01-SV-1
Page 12 of 12
PERMANENT LINE
SUBJECT TO
SERVICE TEST
TEST POINT
042-PA-01
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Attachment : S-000-1730-0813M_0_0030 System No. : 041-PA-01
1 Package No. : 041-PA-01-SV-1 Page127(6
1 of 8
SECTION B UNIT 041
3(50$1(17/,1(68%-(&772+,*+35(6685(/($.7(677(6735(6685(#03DJ
PERMANENT LINE TO
PERMANENT LINE SUBJECT SUBJECT TOLEAK
HIGH PRESSURE SERVICE
TEST; TESTTEST; TEST
PRESSURE @ 3.35 PRESSURE
MPa(g) @ 0.80 MPa (g)
3(50$1(17/,1(68%-(&772/2:35(6685(/($.7(677(6735(6685(#03DJ
TEST POINT
7(6732,17
FULLY OPEN
)8//<23(1
CLOSE
&/26(
TEMPORARY
7(0325$5<%/,1'63$'(BLIND / SPADE
(03/2<(5':*1R 7,7/(
5()(5(1&('5$:,1*6
35(3$5(' $33529('
1653
&203/(;352-(&7
1*+,6215(),1(5<$1'3(752&+(0,&$/
1*+,6219,(71$0 /,0,7('/,$%,/,7<&203$1<
7(0325$5<+26(253,3,1* 3,3,1*$1',167580(17',$*5$0
TEMPORARY SPOOL
,668(385326( '2&&/$66
7(0325$5<6322/ =
(03/2<(5&2175$&71R 6,=( 6&$/(
$ 121(
N D
I 10-SEP 5
- 2 0 1
2) $
Attachment : S-000-1730-0813M_0_0030 System No. : 041-PA-01
2 Package No. : 041-PA-01-SV-1 Page 2 of 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
BL
NOTE 2 A. FOR LEGEND AND SYMBOLS, REFER TO DWG. D-000-1225-0001V TO
TPM SK
041 COMMON 041 041 041 041 041 0014V AND D-000-1225-0020V TO 0026V.
AA FAULT PI FI 041
PT PG FT
FE ICPA-041-UI-011
FRESH COOLING 0351 0351 0351 0352 0351 0351 FRESH COOLING
0351 MIN
A WATER SUPPLY
16"-CWS-041-3001-A2AW-NI 16"-CWS-141-3026-A2AW-NI
WATER SUPPLY
1. DELETED. A
041-3002M 141-3012S
2. ORIFICE WITH 276.7 MM HOLE.
TO UNIT 041 041 H 041 NOTE 9 FROM INTERCONNECTING
AI AT 1'' 3. ORIFICE WITH 182.1 MM HOLE.
0351 041 041
0351 NPIC-041-E-0109M PG TG
TP HC ICPA-041-UO-001 4. ORIFICE WITH 248.5 MM HOLE.
FRESH COOLING M5 NPIC-041-E-0105M 0359 0357 FRESH COOLING
0.75" - 150# MIN NPIC-041-E-0105M
WATER RETURN NPIC-041-E-0161M WATER RETURN 5. ORIFICE WITH 26.46 MM HOLE. NPIC-041-E-0162M
16"-CWR-041-3001-A2AW-NI RF NOTE 6 16"-CWR-141-3026-A2AW-NI
041-3002M 141-3012S
6. PROBE NOZZLE SIZE SHALL BE 2", HEIGHT SHALL BE 200MM.
FROM UNIT 041 0.75"-WO-041-0007-A2AW-NI TO INTERCONNECTING
NPIC-041-E-0106M NOTE 7 NPIC-041-E-0106M 1'' 7. FLOW TRANSMITTER 041-FT-0352A TO MEASURE LP STEAM TO
B NPIC-041-E-0161M 041
FI
041
NOTE 3
ICPA-041-UI-015 INTERCONNECTING. FLOW TRANSMITTER 041-FT-0352B TO B
041 041 041 041 041 FT MEASURE LP STEAM FROM INTERCONNECTING.
PI TI 0352A 0352A 041 ICPA-041-UI-005 NPIC-041-E-0106M
PT PG TT 041
WO 0353 0353 0354 0351 0351 FI
041 FE
NPIC-041-E-0113M 1" 8. MULTITAP ORIFICE FLANGES (041-OR-0352 , 041-ORJ-0352), ORIFICE
FT 0352
LP STEAM 0352B 0352B LP STEAM FLANGE WITH JACK SCREW (041-ORJ-0352) SHALL BE LOCATED AT
10"-LPS-041-3001-A1AS-HS NOTE 8 10"-LPS-141-3006-A1AS-HS
041-3103M 141-3002S DOWNSTREAM OF ORIFICE PLATE
FROM / TO UNIT 041 MIN FROM / TO INTERCONNECTING 9. FOR DETAILS, REFER TO VENDOR DWG. VM2175-101-A-052
0.75" 0.75" 0.75"
NOTE 4 NPIC-041-E-0113M
041 041 041 041 041 041 041 MIN
TT TI FI FT 041 PG PT PI ICPA-041-UI-014
C 0353 0353 0353 0353 FE
0353
0356 0355 0355 1.5"
ICPA-041-UI-004 C
MP STEAM MP STEAM
14"-MPS-041-3001-B1AS-HS 14"-MPS-141-3002-B1AS-HS
041-3103M 141-3002S
DR01A
Contractor DWG.No. Sheet Rev.
A1
IN
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P-2 1 2 3 4 5 6 7
8 9
10 11 12 13 14
NOTE: THIS PRINT IS OF A CONFIDENTIAL NATURE AND IS THE PROPERTY OF JGC, Chiyoda, GS E&C, SK E&C, Technip AND SHALL NOT BE TRACED,PHOTOGRAPHED,PHOTOSTATED OR REPRODUCED IN ANY MANNER,NOR USED FOR ANY PURPOSE WHATSOEVER EXCEPT BY WRITTEN PERMISSION OF JGC, Chiyoda, GS E&C, SK E&C, Technip.
15 16
Attachment : S-000-1730-0813M_0_0030 System No. : 041-PA-01
3 Package No. : 041-PA-01-SV-1 Page 3 of 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
TO FLARE HEADER
INSTRUMENT AIR
TO CBD HEADER
1. FOR PRESSURE TEST.
TO 041-P-301A/B
TO 041-P-303A/B
TO 041-P-302A/B
041-0032M
041-0031M
041-3702M
041-0030M
041-3503M
041-0032M
041-0029M
041-0028M
041-0030M
041-1301M
041-1001M
041-1001M
A A
TO 041-AS-001
TO 041-AS-001
HP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
N
TO 041-V-301
TO 041-V-301
TO BL AREA
TO BL AREA
TO BL AREA
2. FOR START UP.
AT GRADE
AT GRADE
EL.158300
EL.108000
US-013
US-014
US-021
US-023
1"-LPN-041-3011-A1AA-NI
2"-IA-041-0003-S0RA-NI
1"-LPN-041-0028-A1AA-NI
0.75"-LPN-041-0022-A1AA-NI
0.75"-LPN-041-3026-A1AA-NI
0.75"-LPN-041-0021-A1AA-NI
0.75"-LPN-041-0020-A1AA-NI
0.75"-LPN-041-3007-A1AA-NI
0.75"-LPN-041-0023-A1AA-NI
0.75"-LPN-041-0024-A1AA-NI
2"-HPN-041-0005-D1AA-NI
2"-LPN-041-0010-A1AA-NI
NPIC-041-E-0163M
HC HC HC HC
B B
0.75"
EL.146300
0.75"-PA-041-3032-A2AA-NI
0.75"-PA-041-3033-A2AA-NI
0.75"-PA-041-3039-A2AA-NI
0.75 PA 041 3039 A2AA NI
HC US-020
2"-PA-041-3031-A2AA-NI
EL.137700
0.75"-PA-041-3038-A2AA-NI
0.75 PA 041 3038 A2AA NI
0.75"-PA-041-3041-A2AA-NI
HC US-019
NOTE 2
NOTE 1
EL.127750
0.75"-PA-041-3037-A2AA-NI
0.75 PA 041 3037 A2AA NI
NPIC-041-E-0153M
C HC US-018 C
EL.116950 MIN
0.75"-PA-041-3036-A2AA-NI
0.75 PA 041 3036 A2AA NI
NPIC-041-E-0153M
HC US-017
EL.107900
0.75"-PA-041-3035-A2AA-NI
0.75 PA 041 3035 A2AA NI
MIN 2" HC US-016 MIN MIN
MIN NPIC-041-E-0153M
NPIC-041-E-0129M
MIN
D AT GRADE NPIC-041-E-0163M 0.75" D
1"-LPN-041-3022-A1AA-NI
0.75"-PA-041-3042-A2AA-NI
0.75 PA 041 3042 A2AA NI
MIN
HC US-024 2"
MIN EL.108500
00.75"-PA-041-3040-A2AA-NI
5
HC US-022
NPIC-041-E-0129M 0.75"
041-PA-01 041-PA-01
MIN
PLANT AIR LPT PLANT AIR
22"-PA-041-3001-A2AA-NI
PA 041 3001 A2AA NI 22"-PA-041-3001-A2AA-NI
PA 041 3001 A2AA NI
041-3602M 041-1301M
E E
TO UNIT 041 FROM BL
1. DELETED.
LPT
MIN
LP NITROGEN LP NITROGEN
2"-LPN-041-3001-A1AA-NI 2"-LPN-041-3001-A1AA-NI
041-3602M 041-1301M
FEED DWG.No.
TO UNIT 041 FROM BL
G 0.75" G
LPT
NPIC-041-E-0129M
HP NITROGEN HP NITROGEN DWG.No. Title
2"-HPN-041-3001-D1AA-NI 2"-HPN-041-3001-D1AA-NI
041-3602M 041-1301M REFERENCE DRAWINGS
MIN 2 08/JUN/15 FOR CONSTRUCTION TTH TN TNS
TO UNIT 041 FROM BL
1 28/NOV/14 FOR CONSTRUCTION TTH DM TNS
NPIC-041-E-0129M 0 11/APR/14 FOR CONSTRUCTION TTH RKM JMD
NPIC-041-E-0153M B - NOT ISSUED DMO RKM SMA
H MIN A - NOT ISSUED DMO RKM SMA H
Rev Date Description Prep'd Chk'd App'd
0.75"-PA-041-3044-A2AA-NI
PA 041 3044 A2AA NI
MIN REVISIONS
MIN
2"-LPN-041-3030-A1AA-NI Operation Centre JOB Code:
NPIC-041-E-0153M Operation Centre DWG.No.:
Contractor JOB Code Responsible Company
0.75"
MIN
MIN
MIN
0-6495-20 TPM
0.75"-PA-041-3045-A2AA-NI
PA 041 3045 A2AA NI
MIN Prepared by Checked by Approved by
2"-PA-041-3048-A2AA-NI
I I
MIN
0.75"
NPIC-041-E-0142M
NPIC-041-E-0153M
0.75 NSRP
Complex Project
Nghi Son Refinery and Petrochemical
Limited Liability Company
0.75"-LPN-041-2003-A1AA-NI
Nghi Son, Vietnam
1"-LPN-041-0008-A1AA-NI
1"-LPN-041-0011-A1AA-NI
11"-PA-041-0004-A2AA-NI
PA 041 0004 A2AA NI
11"-PA-041-0003-A2AA-NI
PA 041 0003 A2AA NI
Drawing Title
US-038
UNIT 041
INSTRUMENT AIR, PLANT AIR AND NITROGEN - 3
041-0101M
041-0102M
041-2206M
TO 041-P-615A/B
041-0101M
041-0102M
FOR CONSTRUCTION Z
LP NITROGEN
LP NITROGEN
LP NITROGEN
TO 041-V-612
TO 041-V-615
TO 041-V-612
TO 041-V-615
K K
PLANT AIR
PLANT AIR
DR01A
Contractor DWG.No. Sheet Rev.
A1
IN
10-SE
5
P-2 1 2 3 4 5 6 7
8
NOTE: THIS PRINT IS OF A CONFIDENTIAL NATURE AND IS THE PROPERTY OF JGC, Chiyoda, GS E&C, SK E&C, Technip AND SHALL NOT BE TRACED,PHOTOGRAPHED,PHOTOSTATED OR REPRODUCED IN ANY MANNER,NOR USED FOR ANY PURPOSE WHATSOEVER EXCEPT BY WRITTEN PERMISSION OF JGC, Chiyoda, GS E&C, SK E&C, Technip.
9
10 11 12 13 14 15 16
Attachment : S-000-1730-0813M_0_0030 System No. : 041-PA-01
4 Package No. : 041-PA-01-SV-1 Page 4 of 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
NPIC-041-E-0129M A. FOR LEGEND AND SYMBOLS, REFER TO DWG. D-000-1225-0001V TO
NPIC-041-E-0160M
0014V AND D-000-1225-0020V TO 0026V.
NPIC-041-E-0163M
1. FOR PRESSURE TEST.
TO 041-P-213A/B
041-0025M
041-0023M
A A
LP NITROGEN
LP NITROGEN
N
NPIC-041-E-0129M
TO 041-V-212
AT GRADE
EL.121050
EL.102550
AT GRADE
EL.113900
EL.110000
EL.114000
2. DELETED.
EL. 12400
US-006
US-007
US-008
US-010
US-011
US-012
US-015
US-009
HC HC HC HC HC HC HC HC
0.75"
NPIC-041-E-0160M
0.75"-LPN-041-0019-A1AA-NI
1"-LPN-041-0005-A1AA-NI
0.75"-PA-041-3014-A2AA-NI
00.75"-PA-041-3046-A1AA-NI
0.75"-PA-041-3017-A2AA-NI
0.75"-PA-041-3016-A2AA-NI
PA 041 3016 A2AA NI
0.75"-PA-041-3015-A2AA-NI
PA 041 3015 A2AA NI
0.75"-PA-041-3018-A2AA-NI
PA 041 3018 A2AA NI
0.75"-PA-041-3019-A2AA-NI
PA 041 3019 A2AA NI
0.75"-PA-041-3034-A2AA-NI
PA 041 3034 A2AA NI
B B
0 30 6
0.75"
MIN
NPIC-041-E-0160M
5
0.75
0.75
0.75
0.75
0.75
MIN
C 0.75" C
MIN
041-IAH-006
1"
041-IAH-005
1"
2"-IA-041-3003-S0RA-NI
D D
NPIC-041-E-0117M
MIN
1.5"
NPIC-041-E-0153M
041-PA-01 041-PA-01
MIN
MIN
PLANT AIR PLANT AIR
22"-PA-041-3001-A2AA-NI
PA 041 3001 A2AA NI 22"-PA-041-3001-A2AA-NI
PA 041 3001 A2AA NI
041-3601M 041-3603M
MIN
MIN
TO UNIT 041 FROM BL
E NPIC-041-E-0129M NPIC-041-E-0129M
E
A. DELETED.
F F
NPIC-041-E-0146M
MIN
MIN
LP NITROGEN LP NITROGEN
2"-LPN-041-3001-A1AA-NI 2"-LPN-041-3001-A1AA-NI
041-3601M 041-3603M
MIN
MIN
NPIC-041-E-0129M
TO UNIT 041 FROM BL
FEED DWG.No.
G G
HP NITROGEN HP NITROGEN
2"-HPN-041-3001-D1AA-NI 2"-HPN-041-3001-D1AA-NI
041-3601M 041-3603M
MIN
TO UNIT 041 FROM BL DWG.No. Title
2"-IA-041-3006-S0RA-NI
NPIC-041-E-0149M
REFERENCE DRAWINGS
2 08/JUN/15 FOR CONSTRUCTION TTH TN TNS
22"
1 28/NOV/14 FOR CONSTRUCTION TTH DM TNS
NPIC-041-E-0117M
MIN
MIN
Operation Centre DWG.No.:
2"-LPN-041-0001-A1AA-NI
MIN
NPIC-041-E-0160M
I I
MIN
0.75"-LPN-041-3024-A1AA-NI
0.75"-PA-041-3020-A2AA-NI
PA 041 3020 A2AA NI
0.75"-PA-041-3022-A2AA-NI
PA 041 3022 A2AA NI
0.75"-PA-041-3024-A2AA-NI
0.75"-PA-041-3023-A2AA-NI
PA 041 3023 A2AA NI
0.75"-PA-041-3043-A2AA-NI
MIN
1"-LPN-041-3016-A1AA-NI
0.75" NSRP
MIN
Complex Project
Nghi Son Refinery and Petrochemical
0.75"
Nghi Son, Vietnam Limited Liability Company
1.5"-HPN-041-0001-D1AA-NI
1.5"-LPN-041-0001-A1AA-NI
1"-LPN-041-2001-A1AA-NI
1"-LPN-041-2002-A1AA-NI
1"-LPN-041-3036-A1AA-NI
Drawing Title
1"-IA-041-2001-S0RA-NI
1"-IA-041-2002-S0RA-NI
0.75
NOTE 1
0.75
0.75
J NPIC-041-E-0141M
PIPING AND INSTRUMENT DIAGRAM J
NPIC-041-E-0153M PENEX UNIT
UNIT 041
HC HC HC HC HC HC INSTRUMENT AIR, PLANT AIR AND NITROGEN - 2
EL.110000
EL.103000
EL.105300
AT GRADE
AT GRADE
AT GRADE
US-033
US-034
US-032
US-036
US-035
US-036
LP INSTRUMENT AIR
LP INSTRUMENT AIR
Issue Purpose Document Class
041-3502M
041-0002M
041-2101M
041-2102M
041-3502M
041-0002M
041-2101M
041-2102M
TO FLG HEADER
TO FLG HEADER
TO 041-K-051A/B
TO 041-K-051A/B
FOR CONSTRUCTION Z
TO 041-K-051A
TO 041-K-051B
TO 041-K-051A
TO 041-K-051B
HP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
DR01A
Contractor DWG.No. Sheet Rev.
A1
IN
10-SE
5
P-2 1 2 3 4 5 6 7
8
NOTE: THIS PRINT IS OF A CONFIDENTIAL NATURE AND IS THE PROPERTY OF JGC, Chiyoda, GS E&C, SK E&C, Technip AND SHALL NOT BE TRACED,PHOTOGRAPHED,PHOTOSTATED OR REPRODUCED IN ANY MANNER,NOR USED FOR ANY PURPOSE WHATSOEVER EXCEPT BY WRITTEN PERMISSION OF JGC, Chiyoda, GS E&C, SK E&C, Technip.
9
10 11 12 13 14 15 16
Attachment : S-000-1730-0813M_0_0030 System No. : 041-PA-01
5 Package No. : 041-PA-01-SV-1 Page 5 of 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
NPIC-041-E-0162M
041-PA-01 A. FOR LEGEND AND SYMBOLS, REFER TO DWG. D-000-1225-0001V TO
0014V AND D-000-1225-0020V TO 0026V.
041-PA-01
1. FOR PRESSURE TEST.
A N A
TO AIR RESERVOIR
TO AIR RESERVOIR
AT GRADE
AT GRADE
ATGRADE
EL.117800
EL.117800
EL.118500
ATGRADE
ATGRADE
INSTRUMENT AIR
INSTRUMENT AIR
2. FOR START-UP.
US-001
US-002
US-003
US-004
US-039
US-003
US-004
US-005
TO CCB HEADER
TO CBD HEADER
TO FLG HEADER
TO 041-R-101A/B
TO 041-P-203A/B
TO 041-P-202A/B
041-0024M
041-3401M
041-0024M
041-3701M
041-3701M
041-0012M
041-3501M
041-0015M
041-0015M
041-0016M
041-0015M
041-0016M
041-0022M
041-0023M
041-0015M
041-0015M
TO FG HEADER
TO 041-R-101A
TO 041-R-101B
TO 041-R-101A
TO 041-R-101B
(041-R-101A/B)
(041-R-101A/B)
HP NITROGEN
HP NITROGEN
TO 041-TK-211
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
TO 041-P-212
TO 041-A-111
3. PLANT AIR FOR TANK MIXING.
PLANT AIR
HC HC HC HC HC HC HC HC 4. SPARE IAH NPIC-041-E-0162M
NPIC-041-E-0149M
0.75"-IA-041-0002-S0RA-NI
11"-PA-041-0001-A2AA-NI
PA 041 0001 A2AA NI
0.75"-PA-041-3008-A2AA-NI
0.75"-LPN-041-3029-A1AA-NI
0.75''-PA-041-3009-A2AA-NI
PA 041 3009 A2AA NI
00.75''-PA-041-3011-A2AA-NI
.75 PA 041 3006 A2AA NI
0.75''-PA-041-3006-A2AA-NI
0.75"-LPN-041-3008-A1AA-NI
0.75"-LPN-041-0018-A1AA-NI
0.75"-LPN-041-3012-A1AA-NI
0.75"-LPN-041-3023-A1AA-NI
0.75"-LPN-041-0002-A1AA-NI
0.75''-LPN-041-3019-A1AA-NI
0.75"-LPN-041-0014-A1AA-NI
0.75"-LPN-041-0017-A1AA-NI
0.75"-LPN-041-3017-A1AA-NI
0.75"-IA-041-0001-S0RA-NI
1.5"-LPN-041-0003-A1AA-NI
1.5"-LPN-041-0004-A1AA-NI
1.5"-HPN-041-0002-D1AA-NI
1.5"-HPN-041-0003-D1AA-NI
0.75"-LPN-041-0016-A1AA-NI
1"-LPN-041-3010-A1AA-NI
B B
NOTE 3
NOTE 2
NOTE 2
NOTE 1
NOTE 1
0 30
0.75
5
0.75
0.75"
MIN
MIN
2"
MIN MIN
MIN
MIN
C NPIC-041-E-0153M
M
MIN
MIN C
NPIC-041-E-0129M
0.75"
MIN
11"-PA-041-3005-A2AA-NI
PA 041 3005 A2AA NI
2"-LPN-041-0016-A1AA-NI
MIN
MIN
MIN
MIN
MIN
MIN
MIN
MIN
MIN
MIN
MIN
MIN
0.75"
D D
NPIC-041-E-0153M 0.75"
NPIC-041-E-0153M
NPIC-041-E-0153M
041-PA-01 041-PA-01
MIN
MIN
MIN
MIN
PLANT AIR
22"-PA-041-3001-A2AA-NI
PA 041 3001 A2AA NI
041-3602M
NPIC-041-E-0128M
MIN
NPIC-041-E-0153M FROM BL
0.75"
E NPIC-041-E-0153M
E
MIN 2"-LPN-041-3033-A1AA-NI 0.75" 0.75"
A. DELETED.
NPIC-041-E-0129M NOTE 4 LPT LPT
NPIC-041-E-0162M 041-IAH-014 041-IAH-013 041-IAH-009 041-IAH-012 041-IAH-008 1. DELETED.
1" NPIC-041-E-0117M
MIN 1" 1" 1" 1" 1" 2. DELETED.
MIN
INSTRUMENT AIR
2"-IA-041-3001-S0RA-NI 3. DELETED.
041-3602M
NPIC-041-E-0162M
NPIC-041-E-0128M
2"-LPN-041-3018-A1AA-NI
FROM BL 4. DELETED.
0.75"
F F
041-IAH-015
1"
MIN
MIN
LP NITROGEN
2"-LPN-041-3001-A1AA-NI
041-3602M
MIN
MIN
MIN
FROM BL
NPIC-041-E-0128M 0.75"
041-IAH-019
1"
FEED DWG.No.
G G
MIN
MIN
HP NITROGEN
2"-HPN-041-3001-D1AA-NI
041-3602M
MIN AT GRADE
0.75"-LPN-041-0012-A1AA-NI FROM BL
041-IAH-020
0.75''-PA-041-3028-A2AA-NI
0.75 PA 041 3028 A2AA NI DWG.No. Title
0.75" HC US-027 1" REFERENCE DRAWINGS
NPIC-041-E-0128M MIN LP NITROGEN
2 08/JUN/15 FOR CONSTRUCTION TTH TN TNS
041-0004M
1 28/NOV/14 FOR CONSTRUCTION TTH DM TNS
TO 041-DR-051A/B 0 11/APR/14 FOR CONSTRUCTION TTH RKM JMD
0.75" MIN
B 11/NOV/13 FOR APPROVAL DMO RKM SMA
H 2" H
041-IAH-010
A 13/JUL/13 FOR REVIEW DMO RKM SMA
1"
2"-IA-041-3004-S0RA-NI
Rev Date Description Prep'd Chk'd App'd
LPT 0.75"-LPN-041-3020-A1AA-NI
2"-LPN-041-3006-A1AA-NI
NPIC-041-E-0117M REVISIONS
EL.108050 NPIC-041-E-0149M
MIN 0.75''-PA-041-3029-A2AA-NI
0.75 PA 041 3029 A2AA NI EL.110000 Operation Centre JOB Code:
2"-LPN-041-3031-A1AA-NI HC US-028 2"
NPIC-041-E-0129M
MIN
22"-PA-041-3027-A2AA-NI
PA 041 3027 A2AA NI
NPIC-041-E-0149M
MIN
MIN
MIN
041-IAH-017
0-6495-20 TPM
NPIC-041-E-0129M
0.75" 1"
0.75"-LPN-041-3021-A1AA-NI Prepared by Checked by Approved by
NPIC-041-E-0153M
041-IAH-011
1"
0.75"-LPN-041-0027-A1AA-NI
0.75"-LPN-041-0015-A1AA-NI
0.75"-LPN-041-3013-A1AA-NI
0.75"-LPN-041-0013-A1AA-NI 0.75"
1.5''-HPN-041-0004-D1AA-NI
MIN
2"-PA-041-3047-A2AA-NI
2"-LPN-041-3005-A1AA-NI
1"-LPN-041-3009-A1AA-NI
075''-LPN-041-3032-A1AA-NI
NPIC-041-E-0162M
041-IAH-018
Nghi Son, Vietnam Limited Liability Company
1"
NPIC-041-E-0160M
0.75"-LPN-041-0025-A1AA-NI
MIN Drawing Title
2"
075
MIN
J 0.75 PA 041 3025 A2AA NI
0.75''-PA-041-3025-A2AA-NI
EL.104000 PIPING AND INSTRUMENT DIAGRAM J
HC US-025
MIN
PENEX
041-IAH-016
1"
NPIC-041-E-0160M 0.75" UNIT 041
0.75"
MIN
MIN INSTRUMENT AIR, PLANT AIR AND NITROGEN - 1
0.75"-LPN-041-3034-A1AA-NI
AT GRADE
0.75''-PA-041-3026-A2AA-NI
0.75 PA 041 3026 A2AA NI HC HC HC
HC US-026
ATGRADE
EL. 105100
EL.106500
US-031
NPIC-041-E-0153M
US-040
TO 041-DR-001A/B
TO CBD HEADER
041-0020M
041-0020M
041-0020M
041-0019M
041-3101M
041-3701M
041-3501M
041-0011M
041-0008M
041-3701M
TO FLG HEADER
TO 041-P-201A/B
TO 041-P-001A/B
TO 041-P-201A
TO 041-P-201B
HP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
LP NITROGEN
K K
TO 041-V-201
DR01A
Contractor DWG.No. Sheet Rev.
A1
IN
10-SE
P-2
5 1 2 3 4 5 6 7
8 9
NOTE: THIS PRINT IS OF A CONFIDENTIAL NATURE AND IS THE PROPERTY OF JGC, Chiyoda, GS E&C, SK E&C, Technip AND SHALL NOT BE TRACED,PHOTOGRAPHED,PHOTOSTATED OR REPRODUCED IN ANY MANNER,NOR USED FOR ANY PURPOSE WHATSOEVER EXCEPT BY WRITTEN PERMISSION OF JGC, Chiyoda, GS E&C, SK E&C, Technip.
10 11 12 13 14 15 16
Attachment : S-000-1730-0813M_0_0030 System No. : 041-PA-01
6 Package No. : 041-PA-01-SV-1 Page 6 of 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
SIZE:I.D x HEIGHT 5000 mm x 5000 mm RATED CAPACITY/NPSHr 24 m3/hr/2.3 m 2. FOR PUMP AUXILIARY DETAILS, REFER TO DWG.
WORKING CAPACITY 65.4 m³ DIFF.HEAD/SHUT-OFF PRESSURE 83.8 m/ 1.18 MPa(g) D-041-1225-2203M
DESIGN PRESSURE 1.448 / 0.7584 KPa(g) (INTERNAL / EXTERNAL) SPECIFIC GRAVITY @ PUMPING TEMP. 1.13 3. SIPHON BREAKER TO BE PROVIDED.
DESIGN TEMPERATURE 70°C MOTOR SIZE 22 kW 4. RESTRICTION ORIFICE WITH 16 MM HOLE.
INSULATION TYPE NI INSULATION TYPE NI
5. PLANT AIR IS FOR TANK MIXING.
TRIM SPECIFICATION P-041-0314-A2AN04-NI TRIM SPECIFICATION A2AN04-NI
B 6. FOR SAMPLE CONNECTION DETAILS, REFER TO DWG. B
NPIC-041-E-0107M D-041-1225-2401M.
CAUSTIC
3"-FCAU-041-0004-A2AN04-NI 7. DELETED.
041-0021M
8. GAUGING HATCH.
TO 041-P-203A/B TO ATM NPIC-041-E-0107M
9. DELETED.
041
LI 10. PIPING IN CAUSTIC SERVICE FROM 041-P-212 SHALL BE
(V) 0209L FLUSHED WITH WATER PRIOR TO STEAM-OUT. STEAM-OUT
CONDITIONS ARE 0.34MPa(g) @ 175 ºC AND FV@175 ºC.
C (V) 11. SAMPLE CONNECTION DRAIN TO BE COLLECTED IN A
C
041 H
041 PORTABLE DEVICE.
6" LT LI
0209 0209 L 12. BLOCK / GLOBE VALVE SHOULD BE LOCATED OUTSIDE THE
FLT
NOTE 8 TANK BLINDWALL.
041 041
FQI
FI
8"
13. ORIFICE WITH 22.04 MM HOLE.
0207 0207L 24" MH
14. ORIFICE WITH 24.93 MM HOLE. NPIC-041-E-0098M
NOTE 13 041 IN
041 FT 15. STEAM OUT CONDENSATE SHALL BE ROUTED TO CBD.
VIEW
MIN
FE 0207
D 0207 NOTE 3 16. SELF-VENTING PUMP CASING. NPIC-041-E-0158M D
CLBFW 2"-CLBFW-041-0002-B2AS-NI
041-3201M NOTE
OTE 4 NOTE 12
041 0.75"
RO
0203
NOTE 10
305
NPIC-041-E-0107M
PA 11"-PA-041-0001-A2AA-NI
PA 041 0001 A2
041-3601M NOTE 5 600 MIN
041-PA-01 (V)
E E
A. DELETED.
NPIC-041-E-0098M
1"-DMW-041-0002-A0JP-NI
11"-PA-041-0002-A2AN04-NI
PA 041 0002 A2AN04 NI
MIN
F NPIC-041-E-0098M TOP CONNECTION F
NC MIN
041
1000
041 LPN NPIC-041-E-0158M
TT TI
0210 0210 041-3601M
NOTE 15
MIN
3" MH 0.75" 0.75"
UC 24" 4"
MIN
FREE DRAINING
0.75"
1:120 1:120 HC
4"-FCAU-041-0010-A2AN04-NI
LPS 0.75"
MIN
FEED DWG.No.
FREE DRAINING
G 041-3101M G
4" 041-TK-211 0.75" 0.75"
MIN
FI 041 0-6495-20 TPM
0211L FE DMW Prepared by Checked by Approved by
0211
041-3301M T. T. HUONG T. NGUYEN T. N. SON
041 MIN
FT NPIC-041-E-0098M 0.75" 0.75" NPIC-041-E-0158M
I 0211 041
STR NPIC-041-E-0100M
CBD I
1083
0.75" 041-3701M
041
FQI
041-P-212 1" - 150#
0211
041 NOTE 2, 16 RF NSRP
3"-FCAU-041-0006-A2AN04-NI
PG Complex Project
0220 Nghi Son Refinery and Petrochemical
A, B, C, E 041 Nghi Son, Vietnam Limited Liability Company
4"-FCAU-041-0007-A2AN04-NI MGL
M
1.5" - 150# M-2 0208A Drawing Title
RF RUN
J NPIC-041-E-0100M PIPING AND INSTRUMENT DIAGRAM J
0.75" - 300# (V) PENEX
RF
STABILIZER AND SCRUBBER SECTION
NPIC-041-E-0146M 0.75"-FCAU-041-0011-A2AN04-NI FREE DRAINING CCB
CAUSTIC CAUSTIC DILUTION TANK
041-3701M
FROM UNIT 130 0.75" 0.75"-CCB-041-0005-A2AN04-NI
0.75"
130-P-003A/B Issue Purpose Document Class
041-1001M FOR CONSTRUCTION Z
K Unit No. Unit Abbreviation PCWBS Size Scale K
041 PENX A900 A1 NONE
WO
DR01A
Contractor DWG.No. Sheet Rev.
A1
IN
10-SE
5
P-2 1 2 3 4 5 6 7
8 9
10 11 12
NOTE: THIS PRINT IS OF A CONFIDENTIAL NATURE AND IS THE PROPERTY OF JGC, Chiyoda, GS E&C, SK E&C, Technip AND SHALL NOT BE TRACED,PHOTOGRAPHED,PHOTOSTATED OR REPRODUCED IN ANY MANNER,NOR USED FOR ANY PURPOSE WHATSOEVER EXCEPT BY WRITTEN PERMISSION OF JGC, Chiyoda, GS E&C, SK E&C, Technip.
13 14 15 16
Attachment : S-000-1730-0813M_0_0030 System No. : 041-PA-01
7 Package No. : 041-PA-01-SV-1 Page 7 of 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
SIZE: 2J3
PSET: 1.34 MPa(g) 6"-FLG-041-0067-A1AP-NI FREE DRAINING FLG
041-V-612 NOTE 12 041-P-612 041
A. FOR LEGEND AND SYMBOLS, REFER TO DWG. D-000-1225-0001V TO
041-3503M
PSV 0014V AND D-000-1225-0020V TO 0026V.
CLOSED BLOWDOWN DRUM CLOSED BLOWDOWN DRUM PUMP 0624 SIZE: 0.75D1
A CODE ASME VIII DIV 1 CODE API 610
PSET: 1.00MPa(g) 1. VALVE TO BE LOCATED IN PIT. EXTENDED STEM FOR VALVE A
4"-P-041-0321-A2AP-PG
FREE DRAINING
041 OPERATION TO BE PROVIDED AT GRADE LEVEL.
SIZE: I.D x TT 2000 mm x 6000 mm PUMP TYPE/NO. OF STAGES CENTRIFUGAL VERTICAL / 1 0.75" TSV
MIN
0623 2. LI TO BE READABLE FROM PUMP LOCAL START / STOP BUTTONS
1"-V-041-0018-A1AP-NI
DESIGN PRESSURE 0.34 MPa(g)+FV@175°C RATED CAPACITY/NPSHr 33 m3/hr/ 2.9m
FREE DRAINING
85.6 m/ 1.32 MPa(g) 3. DELETED.
DESIGN TEMPERATURE 175 °C DIFF.HEAD/SHUT-OFF PRESSURE
2"
INSULATION TYPE NI SPECIFIC GRAVITY @ PUMPING TEMP. 0.6 - 1.0 NPIC-041-E-0158M 4. RESTRICTION ORIFICE WITH 2.2 MM HOLE.
TRIM SPECIFICATION P-041-0318-A2AP-NI MOTOR SIZE 37 kW 5. RESTRICTION ORIFICE WITH 14.81 MM HOLE.
FREE DRAINING
INSULATION TYPE PG 1"
6. LINE REQUIRED TO ENSURE ADEQUATE COOLING OF DRUM LIQUID.
041-EJ-612 TRIM SPECIFICATION A2AP - PG
B EJECTOR
7. 000P-612A IS PROVIDED AS A WAREHOUSE COMMON SPARE FOR B
040-P-612 AND 041-P-612.
AT GRADE
CODE ASME VIII DIV 1 TO SAFE LOCATION 8. PIT COVERED BY GALVANIZED METAL GRATING.
041
CAPACITY 4.1 m3/hr LPS 0.75"-LPS-041-0031-A1AS-HS 0.75"-P-041-0270-A2AP-HC 8"-300# TG
9. 40 x 5MM HOLES TO BE PROVIDED ON THE BOTTOM OF PIPE FOR
DESIGN PRESSURE 0.7 MPa(g)+FV@265°C 041-3103M 041-E-613 0624 0.75"
AIR PURGE.
0.75" 0.75" RS NOTE 14 CWR
DESIGN TEMPERATURE 265°C 6"-CWR-041-0010-A2AW-NI
LPT 10. FOR PUMP AUXILIARY DETAILS, REFER TO DWG. D-041-1225-2203M.
INSULATION TYPE PG 041-3002M
RS NOTE 14 0.75"
TRIM SPECIFICATION A2AP - PG 6"-CWS-041-0011-A2AW-NI CWS 11. DELETED.
041-3002M 12. SUBJECT TO STEAM-OUT. STEAM-OUT CONDITIONS ARE
C 041-E-612
4" 8"-300# 0.75" 0.34 MPa(g) @ 175 °C AND FV @ 175 °C. C
6" 13. PORTABLE PUMP WILL BE CONNECTED TO THE VALVE FOR
041 041 H 041
CBD FLASH GAS COOLER RO NOTE 5
TI TT DRAIN-OUT OF ACCUMULATED LIQUID AT BOOT.
0622 0623 0623
CODE ASME VIII DIV 1 / API 660 0.75" 14. VALVE TO BE KEPT OPEN DURING NORMAL OPERATION TO
TYPE: BEU 2" PREVENT OVER PRESSURE DUE TO EXTERNAL FIRE AT THE
SIZE: (DIAMETER/TUBE LENGTH/H.T. AREA) 1250 mm / 3658 mm / 180 m² 4"-P-041-0319-A2AP-NI COOLER.
4"-P-041-0246-A2AP-PG
AT SAFE LOCATION 1173
D 0.77 MPa(g) NPIC-041-E-0146M
D
MIN
DESIGN PRESSURE 1.00 MPa(g)
NOTE 12 SIZE : 0.75D1
DESIGN TEMPERATURE 175°C 76°C 041 PSET: 1.00 MPa(g) NPIC-041-E-0158M
TSV 0.75" 4''-V-041-0008-A1AP-NI
INSULATION TYPE PG NI 1"-V-041-0019-A1AP-NI 0622
TRIM SPECIFICATION A2AP-PG A2AW - NI
FREE DRAINING
2"-P-041-0243-A2AP-NI
0.75" HPT
041-E-613
FREE DRAINING
FREE DRAINING
NOTE 6
FREE DRAINING 4"-P-041-0245-A2AP-PG FLG
CBD SLOP COOLER 041-3503M
E CODE ASME VIII DIV 1 / API 660 1"
LO
0.75"
LO E
NPIC-041-E-0129M 4"-FLG-041-0057-A1AP-PG
NPIC-041-E-0120M
TYPE: MULTITUBE NPIC-041-E-0158M AT GRADE A. DELETED.
TO SAFE LOCATION 041 18"
SIZE: (DIAMETER/TUBE LENGTH/H.T. AREA) 388 mm / 4880 mm / 101 m² TG B. DELETED.
DESIGN DUTY 2245 kW 8" 0.75" 0622 041
US
SIDE SHELL TUBE CWR RS
0621
1.34 MPa(g) 041-3002M LPT 041 O
DESIGN PRESSURE 1.00 MPa(g) NOTE 14
2''-P-041-0255-A2AP-PG
NOTE 12 NOTE 14 UV
0.75" CWS RS 0621
1. DELETED.
DESIGN TEMPERATURE 175°C 76°C C
MIN
041-3002M 2. DELETED.
041-E-612 041-EJ-612
F INSULATION TYPE PP NI F
16"-P-041-0240-A2AP-PG
14"-CWR-041-0009-A2AW-NI 0.75" 0.75" LPS 1.5"
TRIM SPECIFICATION A2AP-PP A2AW-NI
SIZE: 3L4 041-3103M
14"-CWS-041-0010-A2AW-NI
PSET: 0.34 MPa(g) 0.75" 0.75" FC
TSO
NPIC-041-E-0151M
1''-LPS-041-0017-A1AS-HS
1"-P-041-0251-A2AP-NI NOTE 4 041 1''-P-041-0253-A2AP-HC NPIC-041-E-0129M
PSV 6"-FLG-041-0056-A1AP-NI
041
4"-P-041-0241-A2AP-PG
041
RO PG 0621 041
NPIC-041-E-0137M NPIC-041-E-0129M
NPIC-041-E-0158M
0621 0621 FREE DRAINING PG
FLG 0623
041-3503M
8"-P-041-0238-A2AP-NI
FREE DRAINING
FI
NPIC-041-E-0158M ST
G 041-3603M 0622
WO G
0.75''-LPCW-041-0045-A2AS-PG
0.75" 0.75" 0.75" RUN
1" 041 START/STOP 041
US MGL
0622 0621A
NPIC-041-E-0120M
0.75"
NPIC-041-E-0141M
DWG.No. Title
NOTE 15
LPS 2"-LPS-041-0016-A1AS-HS 2" REFERENCE DRAWINGS
041 2 19/MAY/15 FOR CONSTRUCTION TTH TN TNS
041-3103M FE
FREE DRAINING
4"-P-041-0325-A2AP-NI
H 041-PA-01 0621
A, B, C, D, E
RS 041
LI
0623
US
0621 0621 0621 A 13/JUL/13 FOR REVIEW DMO RKM SMA H
PG L Rev Date Description Prep'd Chk'd App'd
FREE DRAINING
M 0624 LPCW REVISIONS
NPIC-041-E-0120M
NPIC-041-E-0120M
PA 11"-PA-041-0004-A2AA-NI
PA 041 0004 A2AA NI
FREE DRAINING
3" -300# 041-3103M 041 Operation Centre JOB Code:
041-3603M FI
041 041 041 041 041 0621L Operation Centre DWG.No.:
0.75"" 041
PT TT LI LT LT LT 2''-P-041-0254-A2AP-NI Contractor JOB Code Responsible Company
0622 0621 0622L 0622 GWR 0621 GWR 0623
GWR 0-6495-20 TPM
SVW 2"-CBD-041-0028-A2AP-NI NOTE 13 IN VIEW
2" 6" NOTE 2 0.75" Prepared by Checked by Approved by
041-3301M
2" T. T. HUONG T. NGUYEN T. N. SON
NPIC-041-E-0120M
NPIC-041-E-0146M
NPIC-041-E-0120M
NSRP
CLOSED BLOWDOWN 1:500 041-V-612 Complex Project
LO Nghi Son Refinery and Petrochemical
10''-CBD-041-0020-A2AP-NI MH
041-3702M
24" Nghi Son, Vietnam Limited Liability Company
FROM HEADER NOTE 1 0.75"
Drawing Title
4"-WO-041-0001-A2AP-NI
J PIPING AND INSTRUMENT DIAGRAM J
4"-P-041-0242-A2AP-NI
PENEX
UNIT 041
NPIC-041-E-0158M
NOTE 9
041-P-612
NOTE 7, 10 CLOSED BLOWDOWN DRAIN DRUM
DR01A
Contractor DWG.No. Sheet Rev.
A1
IN
10-SE
5
P-2 1 2 3 4 5 6 7
8 9
10
NOTE: THIS PRINT IS OF A CONFIDENTIAL NATURE AND IS THE PROPERTY OF JGC, Chiyoda, GS E&C, SK E&C, Technip AND SHALL NOT BE TRACED,PHOTOGRAPHED,PHOTOSTATED OR REPRODUCED IN ANY MANNER,NOR USED FOR ANY PURPOSE WHATSOEVER EXCEPT BY WRITTEN PERMISSION OF JGC, Chiyoda, GS E&C, SK E&C, Technip.
11 12 13 14 15 16
Attachment : S-000-1730-0813M_0_0030 System No. : 041-PA-01
8 Package No. : 041-PA-01-SV-1 Page 8 of 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
EJECTOR CANISTER FILTER 1. VALVE TO BE LOCATED IN PIT. EXTENDED STEM FOR VALVE
A CAUSTIC CLOSED BLOWDOWN DRUM CAUSTIC CLOSED BLOWDOWN DRUM PUMPS OPERATION TO BE PROVIDED AT GRADE LEVEL. A
CODE ASME VIII DIV 1 CODE ASME VIII DIV 1
CODE ASME VIII DIV 1 CODE API 610
CAPACITY 4.1 m 3/hr CAPACITY 19 Nm³/hr 2. LI TO BE READABLE FROM PUMP LOCAL START / STOP BUTTONS.
SIZE: I.D x TT 2000 mm x 4000 mm PUMP TYPE/NO. OF STAGES CENTRIFUGAL VERTICAL / 1
DESIGN PRESSURE 0.7 MPa(g)+FV@265°C DESIGN PRESSURE 0.34 MPa(g) 3. CANISTER FILTER MEDIUM TO BE PERIODICALLY REPLACED.
DESIGN PRESSURE 0.34 MPa(g) RATED CAPACITY/NPSHr 11.9 m3/hr/1.4m
DESIGN TEMPERATURE 265°C DESIGN TEMPERATURE 100°C 4. 40 x 5MM HOLES TO BE PROVIDED ON THE BOTTOM OF PIPE FOR
DESIGN TEMPERATURE 100 °C DIFF.HEAD/SHUT-OFF PRESSURE 68.3 m/ 1.43 MPa(g)
INSULATION TYPE PG INSULATION TYPE NI AIR PURGE.
INSULATION TYPE NI SPECIFIC GRAVITY @ PUMPING TEMP. 1.16 NPIC-041-E-0158M
TRIM SPECIFICATION A2AN04-PG TRIM SPECIFICATION A2AN04 5. 041-P-615B IS A WAREHOUSE SPARE.
TRIM SPECIFICATION CCB-041-0020-A2AN04-NI MOTOR SIZE 18.5 kW
NPIC-041-E-0158M
NOTE 10 INSULATION TYPE NI 6. DELETED.
B TRIM SPECIFICATION A2AN04-NI 7. PIT COVERED BY GALVANIZED METAL GRATING. B
8. FOR SAMPLE CONNECTION DETAILS, REFER TO DWG.
TO ATM
AT SAFE LOCATION D-041-1225-2401M.
4" 041-Y-620
NOTE 17 NOTE 16
SIZE: 2J3
PSET: 0.34 MPa(g)
0.75" 0.75"
FLG 4"-FLG-041-0059-A1AP-NI FREE DRAINING 041
PSV
041-3503M 0631
TYPE J1
E LO NOTE 8, 14 E
041 041 A. DELETED.
PG SC
0632 0631 B. DELETED.
MIN
1. DELETED.
0.75" 041
PG
2" 0631 0.75" 041
2. DELETED.
US
0631
O
F F
2"-CCB-041-0008-A2AN04-NI
041
UV
6"-CCB-041-0018-A2AN04-NI 1''-LPS-041-0019-A1AS-HS 0631 NPIC-041-E-0151M
C
LPS
LPS 2"-LPS-041-0018-A1AS-HS 2"-CCB-041-0013-A2AN04-HC
041-3103M
041-3103M 1.5"
NPIC-041-E-0158M FC 041-EJ-613
FREE DRAINING
2"-CCB-041-0016-A2AN04-PG
LPN 1"-LPN-041-0011-A1AA-NI 041
NPIC-041-E-0141M
NPIC-041-E-0120M
FI
041-3603M 0631 0.75"
NOTE 2
0.75" 0.75" 1" DWG.No. Title
041 H 041 041 H WO
LI LI REFERENCE DRAWINGS
FREE DRAINING
LI
0631
L 0631L 0632
L
M-2 H
2 19/MAY/15 FOR CONSTRUCTION TTH TN TNS
NPIC-041-E-0137M 041 041
4"-P-041-0326-A2AN04-NI
A, B, C, D, E LI US 1 24/NOV/14 FOR CONSTRUCTION TTH DM TNS
NPIC-041-E-0158M
041-PA-01 H 0633 0631 0 28/MAR/14 FOR CONSTRUCTION TTH TN JMD
041 L
PI M RS B 11/NOV/13 FOR APPROVAL DMO RKM SMA
H PA 11"-PA-041-0003-A2AA-NI
PA 041 0003 A2AA NI 0634 300# A 13/JUL/13 FOR REVIEW DMO RKM SMA H
041-3603M Rev Date Description Prep'd Chk'd App'd
041 041 041 2''-CCB-041-0015-A2AN04-NI
LT LT REVISIONS
0.75" 0631 0632
041-V-615 LT
0633 Operation Centre JOB Code:
041 GWR GWR GWR
PT 4" NOTE 13 NOTE 11 Operation Centre DWG.No.:
2" 0634 MH
SVW Contractor JOB Code Responsible Company
2"-SVW-041-0007-A2AW-NI 2"-CCB-041-0012-A2AN04-NI 24" 2"
NPIC-041-E-0120M
2"-SCAU-041-0002-A2AN04-NI
NPIC-041-E-0146M
NPIC-041-E-0120M
I I
CAUSTIC CLOSED BLOWDOWN 1:500 LO
041-3702M
3"-CCB-041-0009-A2AN04-NI
NSRP
FROM HEADER NOTE 1 Complex Project
0.75" Nghi Son Refinery and Petrochemical
Nghi Son, Vietnam Limited Liability Company
Drawing Title
J NPIC-041-E-0158M
PIPING AND INSTRUMENT DIAGRAM J
NOTE 4 041-P-615A PENEX
NOTE 5, 9
UNIT 041
CAUSTIC CLOSED BLOWDOWN DRAIN DRUM
DR01A
Contractor DWG.No. Sheet Rev.
A1
IN
10-SE
5
P-2 1 2 3 4 5 6 7
8 9
10 11 12
NOTE: THIS PRINT IS OF A CONFIDENTIAL NATURE AND IS THE PROPERTY OF JGC, Chiyoda, GS E&C, SK E&C, Technip AND SHALL NOT BE TRACED,PHOTOGRAPHED,PHOTOSTATED OR REPRODUCED IN ANY MANNER,NOR USED FOR ANY PURPOSE WHATSOEVER EXCEPT BY WRITTEN PERMISSION OF JGC, Chiyoda, GS E&C, SK E&C, Technip.
13 14 15 16
PJ Name: NSRP Complex Project Attachment: S-000-1730-0813M_0_0040
Contractor JOB Code: 0-6495-20 Contractor Doc No.: S-000-1730-0813M_0
PRE-COMMISSIONING
TIGHTNESS TEST/ INERTING
LIST OF CONTROL VALVE/ ON-OFF VALVE/ MOTOR OPERATED VALVES TO BE FORCED OPEN
SYSTEM No : Services Test/Inerting Package No.:
Remarks :
D R A
IN
10-SE
P - 2 0 15