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Terrazzo Installation External

tiles pedestrian
application
Excavation Grouting & compacting Important notes
Excavation to minimum of 120mm. (Allow for Use a vibrating machine to compact • To acheive the best results from your
base rubble, bedding sand and paver) paved area making at least two passes over Terrazzo tiles, it is recommended that your
Base paving. Vibrating machine should have a project be designed by a qualified engineer
50mm deep using 10mm rubble or similar. plate size of no less than 500 x 600mm. with reference to the CMAA’s :Concrete
Placing a mat between machine and pavers Flag Pavements – Design & Construction
Bed will protect the face of pavers. Paved area
Bedding sand 25mm deep using washed Guide”.
should be grouted using a suitable dry
concrete sand or similar. jointing sand. It is important that this material • When Used in external application, Terrazzo
Product is applied to manufacturers instructions. tiles should be installed by a pavior
Terrazzo Tiles may be used. Pavers must be thoroughly swept clean of experienced in the use of large–format
any excess grouting material. pavements.
Laying
When laying Terrazzo tiles it is important Sealing • Always ensure that finished surface is
that they be adequately gapped. 4mm is Terrazzo tiles can be rendered stain resistant kept below the damp course level of any
recommended. This gap is to be maintained by the use of chemical sealers. building. The amount by which pavement
to all 4 sides of tile. When cutting Terrazzo must be kept below will vary from region
tiles ensure that any resulting residue or to region. The local authority should be
slurry is washed off immediately with clean consulted before commencement of works.
water. • Pavement must slope away from building.
Edge restraint • The finished job will only be as good as
The paved area must be adequately the preparation and base compaction.
restrained on all sides using a 100 x 100mm
concrete edge restraint which includes 50mm
galvanised mesh. (See figure 1.) Figure 2

Paving
Soil

Washed concrete sand

Concealed concrete edge restraint

3B
Terrazzo Installation Internal application
tiles with post
laying polishing
Floor slab Grout Important notes
Concrete slab to receive tiles must be Performed at least 24 hours after tiles laid. • It is advisable that accurate measurements
level and true but not smooth. Slab must Grout is a mixture of cement and water, are taken when ordering and allowance
be clean and is wetted down prior to laying colour oxide may be added to match tiles made for wastage to ensure sufficient
of underbed. (grout admixtures may also be used). For quantities for the area to be covered.
Bed­ grouting, grout is poured over floor flooding
tiled area then broomed and squeezed into • Poor flooring design can have serious
4:1 sand, cement mixed with water to semi– consequences on Terrazzo performance.
dry consistency. joints to ensure complete penetration of
joints. Grouted tiling should be left for a Typical examples include not having
Tile period of between 3–5 days to cure. sufficiently small bays, not letting dividing
Nominal 36mm (300x300mm or thickness strips penetrate at least halfway into
400 x 400mm). Finishing levelling and bedding layers and not having
Carried out using a multi–headb grinding dividing strips over structural joints and
Bed depth machine, commencing with first grind using
Minimum 25mm to a maximum 70mm. (40mm movement joints in the base concrete.
either 16 or 36 grit stones to remove any
nominal is adequate for most uses). slight lips from tiles, then the polishing
Tile laying process performed using 60 grit and
The tiles are placed into position on 120 grit.Tiles then re–grouted to fill any Terrazzo tile
the bed and beaten into position using voids or pin holes. Final polish with 220
a rubber mallet. grit stones usually achieves the required Sand & cement bed
polished surface finish.Floor is then washed
Joints thoroughly to remove any residue and Base concrete
4mm protective sealer is applied.
Aftercare
Regular cleaning using clean water and a
neutral (pH7) detergent.

3Bi
Terrazzo Installation Internal application
tiles without post
laying polishing
Floor slab Grout Aftercare Important notes
Concrete slab to receive tiles must be level It is recommended that freshly laid tiles Regular cleaning using clean water and a •T
 he standard factory finish of Terrazzo
and true but not smooth. Slab must be clean be allowed at least 24 hours to cure prior neutral (pH7) detergent. tiles is such that post laying polishing
and may be primed using a suitable masonry to grouting. is required only if a high­–polish finish is
primer. Terrazzo tiles are porous and care needs desired.
Tile to be taken when grouting. Completely fill • It is advisable that accurate measurements
Terrazzo tiles may be adhered adhesive to the joints using an appropriate grout for the are taken when ordering and allowance
slab using a suitable adhesive or cement application. Dark or contrasting grouts are made for wastage to ensure sufficient
glue. Terrazzo tiles are of a consistent not recommended. Completely cover the quantities for the area to be covered.
thickness however it is recommended that an entire surface of the tile with grout to avoid
adhesive of no less than 5mm in thickness “framing” and ensure that all grout residue •P
 oor flooring design can have serious
be used. is thoroughly removed. Do not allow grout consequences on Terrazzo performance.
to dry on surface of tile as it will become Typical examples include not having
Tile laying sufficiently small bays and not having
The tiles are placed into position on the difficult to remove. A suitable pre-sealer can
be applied to tiles prior to grouting to assist dividing strips over structural joints and
adhesive and beaten into position using a movement joints in the base concrete.
rubber mallet. with grout removal.

Joints Grouted tiles should be left for at least


It is recommended that joints be of at 24 hours to cure.
least 4mm. Tiles are then cleaned using a neutral
detergent. Do not use harsh chemicals,
acid or alkaline.
The porous nature of terrazzo tiles leads to
a recommendation that a reputable sealing
contractor carry out all cleaning and
sealing applications.
Whether a sealant is applied and the sealing
method engaged depends on the expected
conditions the terrazzo tiles will be exposed
to as well as the maintenance regime that
will be implemented.

3Bii

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