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Volume 23 I Number 2 Summer 2000

R L
contents:
inside this issue
Reach f o r t h e Stars w i t h V M
(Editorial) 1 Around the W o r l d
Roger B Sperling, CVS
w i t h Value Methodology
Scaling Up VE
f o r Better Management 2
Ryuichi Seguchi

T h e Value o f
Student-Industry Interaction 7
Vince Thomson, Ph.D.

The T o t a l Value
Management Approach 11
Ferenc Nadasdi, Ph.D., CVS
and Istvan Csernicsek, Ph.D.

VE Studies f o r Public W o r k s
i n Japan: E n t e r i n g a N e w Stage 14
Toshiaki Shishido, CVS

Society o f Japanese Value


Engineering—Prospect
f o r t h e 2000s 15
Society of Japanese Value
Engineering Business Office

Full-time Owner Participation


Focuses V M Studies 16
David Kellendonk, P. Eng.
and Roger B Sperling, CVS

Value M e t h o d o l o g y C o n f e r e n c e s :
Is T h e r e a W o r l d w i d e O v e r l o a d ? 19
Donald Hannan, C\ S, FSAVE

R e f l e c t i o n s ( M y Value Career) 22
Joseph \' I iiniherl, ( '\ S

IX
It's y o u r m o v e . . . make the most o f it.

It's more t h a n j u s t a game.


It's y o u r business. Develop-
i n g t h e r i g h t strategy is
critical t o success. A t Lewis &
Z i m m e r m a n , application o f
t h e value m e t h o d o l o g y t o
strategic planning, quality
improvement, m a n a g e m e n t
studies, manufacturing, a n d
construction has d e m o n -
strated b o t h its versatility a n d
its durability as t h e w i n n i n g
m a n a g e m e n t practice. O u r
multidisciplinary staff o f
Certified Value Specialists,
business/financial managers,
engineers, architects, a n d
industry specialists enables us
t o address clients' needs
effectively a n d professionally.

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Atlanta, G A / 770-992-3032
Seattle, W A / 253-925-8741

www.lza.com
Reach f o r the Stars with VM
EDITORIAL

Roger B Sperling, CVS

T he moon is only one light-second


f r o m the Earth," I heard the radio
announcer intone. The occasion he
stars. Because the moon-like concept is so predominant—with a
very strong paradigm—the alternative star-like concepts seem
small, insignificant, and unworthy by comparison. These concepts
spoke about was the nearness o f the may seem 100 m i l l i o n times less valuable. But that is only because
moon to Earth at the close o f the 20th we lack the perspective to f u l l y appreciate the star-like
century, causing the moon to appear alternatives.
larger than normal i n our sky. I tried to The instrument the astronomer uses to investigate the "small"
cope w i t h this surprising fact, mentally objects i n the heavens is the telescope. I t brings the tiny specks o f
comparing the light-second to the light into focus and gives us new information about the size and
more f a m i l i a r light-year unit o f distance o f these objects, which are much larger than the moon. I t
Roger Sperling
measurement—the way we measure gives us a depth perspective o f the night sky.
distance i n our universe. The instrument the value manager uses to investigate the
I asked a friend how far away the nearest star was. He said "small" ideas i n value studies is the value methodology. I t brings
that the accepted distance between Earth and Alpha Centauri, the alternatives into focus and gives us new information about the
closest star, is 4.2 light-years. Simple calculations then gave me value o f another way o f doing things. O n closer examination,
the answer I sought: The nearest star is 132,000,000 times farther some o f these "distant" alternatives may be larger—of more
away f r o m us than our moon is. value—than the original concept, just as the stars really are distant
We know that the moon is closer to us because our modem suns that, i f viewed up close, w o u l d far outshine the moon. The
paradigm o f the solar system teaches us that the Earth's nearest value methodology gives us a depth perspective o f paradigm-
neighbor is the moon. But we do not f u l l y sense the distance o f the challenging ideas.
stars i n comparison w i t h the moon—the stars are more than 100 As the lens o f the telescope brings the stars into a closer, more
m i l l i o n times farther away, a mind-boggling difference. revealing view, the analysis o f functions—the lens o f value
W h e n w e look into the night sky we can see the moon and management—brings the star-like ideas into a closer, more
stars, as w e l l as planets. B u t do we see the vast distances revealing view. Using this powerful tool, we truly can reach f o r the
between the m o o n and the stars? The ancient—but s t i l l stars and bring those better value ideas into close analysis to
prevailing—paradigm o f the "heavenly sphere," against w h i c h improve the performance and cost o f the owner's products,
these physical objects are "displayed," prevents us f r o m seeing programs, and processes.
them i n true perspective. A s wise as we 21st century moderns This issue o f Value World focuses on the "internationality" o f
believe w e are, we cannot see the depth o f space; we tend to see V M . The points o f light i n the night sky have corresponding points
the night sky as a simple two-dimensional surface. This lack o f o f light around the w o r l d where value methods are practiced.
perspective prevents us f r o m having a f u l l appreciation o f what Some are represented i n this issue's articles. Authors f r o m Japan,
we really are seeing. Australia, Hungary, and Canada share their visions o f global uses
The nearness o f the moon—and our lack o f perspective—can o f the value methodology. Topics range f r o m scaling up V l i lot-
cause us to see only the moon, at the exclusion o f everything else better management, the value o f student-industry interaction,
in the night sky. I n my f o l l o w i n g analogy, the moon's dominance prospects f o r SJVE i n 2000, and V E studies for public works in
serves as a model f o r the paradigms we try to analyze w i t h the Japan, to the total value management approach, value
value methodology. management conferences and f u l l - t i m e owner participation in V M
The moon can represent the current concept o f the way things studies.
are done now, whether it's a piece o f infrastructure, a Read these articles with appreciation for the new global
manufactured component or a management process. The perspectives they afford, as we learn to reach for Ihe slats with V M .
alternative ways o f doing things can be represented by the distant

W I M W O R L D Volume 21, Number 2, Summer 2(K)() 1


Scaling Up VE f o r Better Management
Ryuichi Seguchi

INTRODUCTION JUMP FORWARD


Ever since the early 1960s, when the well-thought discipline o f I believe that the primary aim o f value analysis/value engineering
Larry M i l e s ' value analysis/value engineering was introduced to can be interpreted as asking you to j u m p forward i n your concept.
Japan as a tool to revive its economic power, I have been involved There should be a high target f o r a good j u m p to be made. Unless
i n this professional area. W h i l e I must commit myself now to you set a high target, your j u m p w i l l end merely i n a low hop.
managing a company, I have maintained a f i r m belief that what I The problem-solving process does not require any
learned as a V E practitioner has become the very basis o f my mathematical steps but instead requires creative intnition i n your
corporate philosophy. Nonetheless, this article is based largely on brain to be based on the specific data involved in the study. That is
the classical aspects o f value engineering, based on m y w h y abstraction o f functions, expressed as V = F/C, is essential.
experience i n V E , rather than on more advanced V E topics. I n other words, V A / V E is valuable i n that it aims at "jumping
When Japan started adopting value engineering around 1960, f o r w a r d " rather than just "extending projection f r o m past data."
the area o f its application was mainly i n the manufacturing sector, Such a j u m p requires you to challenge the highest possible target
dealing w i t h hardware products. Since then, i t has continued to i n your area o f pursuit. You must j u m p i f you really want to reach
expand its scope o f application, not only to hardware but also to a high target and arrive at good solutions.
software, construction, and other aspects o f business. A t this M y usual analogy here is the sport o f running the high j u m p .
moment, I feel that we have come into a new age where value You'd try a rollover, belly j u m p , or whatever you think is needed
engineering should be more closely linked w i t h various to clear the two-meter bar, or even a slightly higher one. But i f you
management disciplines. I n that sense, I want everybody to want to clear a five-meter bar, you now need to think about
understand why I titled this piece "Scaling U p V E . " something else. Yes, a pole-vault. N o w you need to use a long pole
i n order to clear the target. The idea o f using a pole would not
ABSTRACT PROBLEMS AS FUNCTIONS come to your mind had you not set a high target o f five meters. So
I think I must begin w i t h the most important essence o f Larry you must set the target or objective as high as you can.
M i l e s ' well-known basic equation:
H U M A N SIDE OF VALUE ENGINEERING
Value = Function/Cost N o w let me turn to the human side o f value engineering as an
equally important topic. Most people tend to stick to a certain way
This equation can be used to abstract "problems" as "functions." they are accustomed to doing things. They likely resist any
W h i l e the equation could be interpreted i n such terms as "trace changes f r o m their familiar way o f life or f r o m what they think
back to functions," "analyze functions," "evaluate functions," and they have done right. In a company, you are thrown into a
so forth, its primary purpose should be i n the very process o f labyrinth o f human interactions; people tend to prefer their o w n
abstraction, so that you don't have to be bothered by the physical way o f getting things done in various established ways. Such
aspects inherent i n any problems and their existing solutions. tendencies must be made obsolete.
Being aware o f the process o f abstraction is the first step in As I remember, a course in training creativity skills called
understanding the equation. The next step is collecting related CTC taught: "Scratch o f f the rust f r o m your brain," a key phrase.
information and comparing the data, as widely recognized, Also the current reengineering approach emphasizes the necessity
ensuring that the defined functions are performed at the least for removing organizational barriers. I t can be said in essence that
possible cost. The third and final step is to collect ideas for solving high-jumping ideas can pop up only when you open your mind to
such problems, as identified f r o m the collected data, aimed at change. Brainstorming rules also are intended to make you open
enabling the functions to perform best. your mind. I am sure that those who f i n d brainstorming to be
This means that the problems can be solved creatively rather useless cannot f u l l y accomplish any V E assignment.
than arithmetically, as you would solve mathematical problems.
So where do you get your ideas? You can generate them f r o m new CHANGE VIEWING ANGLE
combinations o f what you already know through your own M y next key phrase is, "Change your viewing angle." One o f the
experience. This third step is very important i n that you are now techniques in this genre is "synectics," developed by W i l l i a m J.
dealing w i t h functions i n their abstracted forms, and this is really Gordon. I believe that, among many techniques aimed at
what the equation V = F/C means. advancing creativity, brainstorming and synectics are the two

2 Volume 23, Number 2, Summer 2000 EOEDw O R L D


fundamental approaches, and I intentionally use these t w o management review must be closely related w i t h V E efforts i n
techniques whenever looking f o r new ideas. assuring trust i n this discipline. Let me emphasize at this point that
Let me emphasize that there are two major parts o f solving the highly goal-oriented character o f V E requires you to set up a
problems. First, you must understand the problem; and second, completely organized system so as to f i t the goal.
you must solve it. I n doing so, you must be able to change your
way o f thinking, and it's very important that the understanding VE AND CUSTOMER SATISFACTION
processes be distinguished. W h i l e there are various ways to Since Japan's national economy is very bad these days due to
understand problems, comparison and analysis represent the two severe depression, people tend to hope only f o r a miracle f r o m
principal means. heaven. Instead, I suggest they turn to customer satisfaction, or
We analyze things when the subjects are too large or wide to CS, to escape f r o m such hardship.
be readily understood—where i t is necessary to look at each part What does CS really mean? I think it's a pursuit f o r f i n d i n g
or detail. Then we compare things to assure better understanding how we can f u l f i l l "value" as i t is defined by our customers. The
by looking at them f r o m a wider angle and by involving word "value," as it is used i n V E , should mean "customer value."
comparable subjects together. ( A l l o f Hitachi's affiliated companies use an acronym V E C ,
These two means o f understanding problems involve the meaning " V E f o r Customers," by which we mean to accomplish
process o f "making the strange familiar," i n Gordon's terms. The value f o r the sake o f customers, and that should be our definition
potential risk here, however, is that any uniqueness tends to of the term V E .
become hidden behind a familiar background. Also, people are
likely to j u m p to a conclusion as i f they already know the situation.
When trying to solve problems, on the contrary, you must
look at familiar things f r o m unusual angles—"making the familiar
What does CS really mean? I think it's a
strange." You must be able to keep cycling your thinking pattern pursuit for finding how we can fulfill "value
between the "problem understanding" stage and the "problem
solving" stage.
as it is defined by our customers.
I n going through the problem-solving process, things must be
dealt w i t h i n an integrated way, at another level o f creative
thinking, which is different f r o m the problem-understanding and I think the V E C approach also should be consistent w i t h " V E
problem-solving level. Here, your m i n d should be free f r o m for Company" efforts. W h i l e these two approaches may conflict
existing facts or ways the i n f o r m a t i o n is analyzed and/or naturally w i t h each other, i t is very important to solve the question
compared. W h e n y o u simply and accurately understand your of how this "contradiction" could best be made "consistent and
problems, then you can return to functions and integrate all synergetic."
information and ideas y o u have collected. Let me elaborate on the term CS. CS i n m y company is
You may happen to hear somebody say that value engineering expressed i n the f o l l o w i n g equation:
cannot be trusted because its effort toward cost reduction has led
to an accident or i n the loss o f reliability. Negligence o f the need CS = { ( F + S) / C } A
for complete testing and validation may easily result i n such a loss
of trust i n V E . CS stands f o r "value." Function (F) should be added with service
(S) because the after-sales service is especially important in order
VISUALIZE EFFECTIVENESS OF for us to conduct business effectively. Then, attitude ( A ) is a factor
VALUE ENGINEERING in dealing w i t h our customers. Cost (C) in this case consists o f
The next point is how to visualize the actual effectiveness o f value owning cost and operating cost.
engineering. I n the early days o f V E history, casual news such as, Our company's main products are construction machines.
"Our V E succeeded i n reducing cost..." or, "We are expecting a b i g Exposed to rugged terrain conditions, such machines are exposed
chunk o f benefit f r o m V E , " and so forth, could be readily to frequent breakage, and we are asked to repair and replace the
applauded company-wide, impressing on people that value broken parts. I think the cost on the part o f customers consists o f
engineering could do wonders. However, you may f i n d that later, owning cost (i.e., purchase price) and maintenance cost. For
at the end o f a fiscal quarter, f o r example, little or no positive example, you may find a product with a high owning cost and a
indication o f such wonders reflected i n the financial statements. very cheap maintenance cost. Then the customer w i l l consider the
Then people would no longer believe i n the merit of V E . Thus i t is overall value o f the product very high.
very important to make sure that, whatever the positive results o f Another important aspect o f C S bears on tbe awareness that
V E efforts, they show up i n the company's management review. excessive specifications only add lo the wastefulness in product
Unless you have some system established f o r clarifying specific costs. I don't think that our customers always want their purchased
V E results, people may not believe i n value engineering as a products to come with every feature available. Many unnecessary
trustworthy tool o f management. functions jusl keep raising the product price. This is exactly what
Thus the validation and demonstration o f such results f o r our V F practitioners nuisi strive lo avoid.

KiUlDW O R L D Volume 23, Number 2, Summer 2000 3


I n my view, the primary determinant o f product cost should applied nicely to the explanation o f various affairs o f human l i f e .
be customer-oriented specification. W h e n you decide on the B y analogy, I can point to the pending case o f resistance at the
specification, some 60 percent to 70 percent o f the cost can be Narita Airport, the current national economic issues, and so forth,
identified, and when you finish the drawings, almost 90 percent o f where problems cannot be dealt w i t h item by item.
the cost can be identified. Be that as i t may, I consider the You may consider these examples as instances where partial
remaining 10 percent to be dependent on the purchaser's truth cannot be total truth. What we really need to do now is to
capabilities i n areas such as vender negotiation, comparison o f look at the total, even though i t may sound as though I am
estimated costs, and/or industrial engineering skills. advocating a k i n d o f totalitarianism that is defunct. I n other words,
Thus specifications and drawings should be considered as the w e have been sticking too much to the part or details. L o o k at
two basic elements i n any V E studies. I f you want to offer your those politicians who easily may be tempted to stick to the part i n
products at the cheapest possible costs when customers' favor o f their own constituencies when politics should always
preferences keep expanding limitlessly, you must design by cover the total. Management o f business, on the other hand, cannot
modules. I n doing so, your design can satisfy customers' allow such partial inclination. Total optimization is the only way
preferences and never lead to overspecification. You let your to keep management sound.
customers select modules o f their choosing and i n various Because the business process should exist only f o r customer
combinations, and you can still meet customers' diverse needs. satisfaction, the entire process must be totally examined. To make
Perhaps, practitioners f r o m the auto-making industry would say it simple, you should explore new ways to complete the process
"That's common sense!" But I think it's just the V E way o f more speedily so as to accomplish i t at the lowest possible cost.
thinking—the way i t should be.
N o w we are coming to the point where y o u sell your products.
Let's think about what the term "value sales" means. I n a sense,
this could be the very starting point o f the standard V E practice.
You may consider these examples as instances
W h e n y o u sell the customers' preferred specifications at where partial truth cannot be total truth.
reasonable prices, we call i t " V E f o r Customers." Still, we need to
secure reasonable profit f o r the company f r o m value sales, and
What we really need to do now is to
that is what we call " V E f o r the Company." look at the total...
BUSINESS PROCESS REENGINEERING A N D
VALUE ENGINEERING I have been talking about BPR almost the same way as I
I believe that the pace o f business process reengineering (BPR) discuss V E . A f t e r all, it's the same thing, isn't it? BPR asks you to
development has been alongside w i t h the pace o f computerization look at things f r o m scratch as a methodology, and so does V E . The
i n business. Yet I dare say that BPR is nothing but V E . The BPR emphasis is on drastic, uprooting, dramatic improvement
eventual objective o f BPR is to satisfy customers. Its sole purpose initiatives, and this is just what V l i keeps asking y o u to
is to increase customer satisfaction. Thus y o u must explore the accomplish. In essence, we are expected to "jump," and basically
process by which you meet your customers' needs. I f y o u use the w e shall be required to j u m p .
word "process" w i t h the word "function," y o u can see the Neither V E nor BPR asks for a conventional solution such as
similarity between BPR and V E . The formula can be expressed as: "one plus one makes two." I must say, however, that there is some
difference between V E and BPR. By way of the analogy o f athletic
CS = P/C jumps, the pole in the game can he compared to information
technology as intensively used in BPR. In other words, one o f the
I n this equation, CS = value, P = process, and C = cost. basic rules o f BPR is being assumed by computerization.
W h i l e I mentioned earlier that problems must be abstracted as Computer-integrated manufacturing ( C I M ) , as you know, is
functions, I now say that problems in BPR can be abstracted as designed to expedite Ihe total company-wide process o f handling
processes. The difference here is in that BPR explores nothing hut customer orders. It docs not look at any part, such as the sales
"process" while V E always pursues "function," rather than d i v i s i o n , operations division, plant operations, purchasing,
looking at such physical matters as drawings. manufacturing, designing, and such.
I n the case o f BPR, you examine the process, hut it should not BPR always wants you to start f r o m scratch solely f o r the
be split into organizational segments. In other words, specific purpose of finding ways to process customers' orders quickly, to
improvements that can be made at divisional levels are something make deliveries faster, and to do the j o b at the lowest possible cost
completely different f r o m the aims o f BPR. The point is that BPR through the most simplified process possible. The principal
seeks total o p t i m i z a t i o n and rejects the notion o f instrument to help accomplish this purpose is information
"suboptimization," f o r example, at divisional levels. technology, and it is used very creatively i n BPR.
I still vividly remember one o f the math lectures I heard in my
college days: I was taught that what is proven true f o r a part does PROJECT TEAM APPROACH A N D VE
not always prove tine f o r the whole. I think this principle can be Japanese value engineers prefer their coined term "Taskforce

4 Volume 23, Number 2, Summer 2000 tUSDw O R L D


Project," abbreviated as TFP, to express the project team approach. washing out all o f the defects." So there are two sides o f one
By the way, y o u often may hear such key words as "collocation" improvement initiative. As long as T Q C ' s basic aim is
and "concurrent," w i t h the latter word being used i n the area improvement, such a reverse approach also could be very effective,
of computers. particularly when directed to the first-line workers who are trained
"Collocation" demands various organizational divisions to in the human skill o f what we call "small-group activities."
get together at one place, and this could be a type o f project team. Now, what about V E ? I believe that value engineering's basic
This notion may or may not ask you to get together physically, but concept contains the notion that you must look at or virtually
it essentially gets everything done simultaneously. W h i l e we have visualize functions that we otherwise cannot see w i t h our eyes. I n
been accustomed to a sequential process o f marketing, designing, the process o f visualizing such functions, value engineering lets
purchasing, manufacturing, inspection, and so forth, collocation you look at the positive side, or your wishes, i n the sense o f the
asks y o u to do everything at one physical location. This could be subject matter. Thus I have come to believe that the essence o f the
a prototype f o r project teams. V E discipline is i n its capability to change or, more accurately, to
Concurrent engineering, on the other hand, typically aims at " j u m p " rather than remaining content w i t h incremental
performing these steps i n parallel, one at a time, but does not ask 'improvements or modifications. That " j u m p " allows f o r value
you to get together. Instead, i t lets the computer do this through an engineering's uniqueness, as opposed to other management
electronic network. engineering approaches such as T Q C .
I make three points i n describing TFP or project team. First, Conclusively, I ' d like to say that T Q C can prove to be very
you have to pick people f r o m various business divisions. O f effective as a means o f stimulating a corporate-wide campaign or
course, people w h o are all f r o m the same division cannot comprise any first-line application, while V E serves as a better tool to be
a TFP. Using people f r o m various business divisions provides a applied to such aspects as new product development, renovation o f
wide variety o f needed information. Depending on the situation, corporate structures, and so forth.
you may need to solicit outside participation when forming a team.
Second, TFP requires its members to work on a full-time COST ACCOUNTING/TARGET COSTING A N D
basis f o r a certain scheduled period o f time. W h i l e you can permit VALUE ENGINEERING
some outside experts to participate on an as-needed basis, f u l l - Finally I w i l l address how the effectiveness o f V E can be evaluated
time assignments are essential, provided that y o u keep everybody and recognized accurately. I f void o f a means f o r correct
for at least one month on a f u l l - t i m e basis. evaluation, all V E efforts would have turned out to be meaningless
Third, TFP must always set its focus on a specific project or as a management tool at the top management level. Besides,
a specific purpose o f its action. The need f o r focusing is very people w o u l d distrust V E , saying, "That's a mere empty promise!"
important. N o w y o u must deal w i t h the question about how such Therefore, i t is essential f o r you to use a cost accounting
TFP activity can be administered and maintained effectively. approach so as to make value engineering a promising tool. I n
Leadership is essential. Quite often, the success o f TFP depends Japan, f u l l costing is required as mandated by tax law and business
solely on how w e l l the leader acted i n a special role. accounting law. So all o f the cost-producing elements, by all
I n reality, however, leading the teams consisting o f people means, must be properly allocated i n some f o r m or other; that is,
w i t h various specialties is a very tough j o b . Very few individuals i n such terms as man-hours or sales volume.
seem to be vested w i t h such a special talent. Is there a good Various methods are being used i n allocating costs, but
solution to expand their availability? always i n terms o f f i x e d costs. For example, when y o u must
Well, there are many human-skill courses f o r better human submit the data to the taxation authority or your executive board,
mentality, but I w o u l d say that the accepted V E steps w i l l help y o u it must be based on f u l l costing.
solve problems smoothly through a prescribed course o f action. I Such a full-costing method itself is good enough when it is
believe such awareness o f the V E steps w i l l facilitate the used i n financial accounting. However, this has an inherent defect
administration o f project team activities. Even though you may in many cases because i t is liable to be misinterpreted when used
f i n d i t necessary to reinforce your leadership competence, y o u can i n agency accounting. Its particular weak point is in
accomplish i t by virtue o f the capabilities o f the V E steps. accommodating changes.
Most o f m y company's overseas affiliates use either a direct
VALUE ENGINEERING A N D TOTAL QUALITY cost accounting system or the standard cost accounting system to
CONTROL come up w i t h their corporate management data. This enables me
I am keenly interested i n total quality control or T Q C , and my to understand easily the specific data. It makes it easier for me lo
company is all f o r T Q C movements under m y own initiative. Yet I discover w h y something happened or how to develop something in
must be f r a n k i n saying that T Q C and V E take different the future, and so forth, and the answers are immediate. The
standpoints. T Q C i n essence starts f r o m a point o f "debugging the essence o f agency accounting is here. I believe. A l l the actions you
defects," so to speak. O f course other tools such as cause and have taken and every action you are going lo take must be
effect diagrams are used i n conducting T Q C tasks. evaluated to be ready for executive review,
I want to make i t clear that T Q C aims at "improvement after What I have said so far would sufficiently justify the reason
finding out all the defects." But some say T Q C is a "method o f why direct costing methods must IK* used so you can gain

M I M B I I J W O R L D Volume H . Number 2. Summer 2(K)() 5


people's trust i n V E effectiveness and so you can specifically the lathe w o u l d take i n fabricating that material. The basic
identify the positive results o f V E applications y o u made thinking here is, "What is the right cost f o r this function?"
elsewhere i n the company. There may be cases where a value engineer reports that his or
Since the f u l l costing method requires you to allocate all the her efforts resulted i n cheaper cost than what the suppliers had
fixed costs, the problem lies i n treating such f i x e d costs as though offered i n their quotations. This cannot be a legitimate V E effort.
they are variable costs. Direct costing and indirect costing You must, by all means, set the target price at the base o f your V E
(proportional expenses and fixed expenses) are the two elements efforts, consider i t against the target cost, and verify i t against a
of the costing approach. reliably developed cost table. Even though this w o u l d not always
I t should be understood here that these two elements deal w i t h guarantee you a f u l l market share, it could be your ideal.
different types o f objects and use different techniques for cost The last point is that you surely need to use qualified target-
reduction. U s i n g a hardware object, y o u can reduce your costing specialists because their tasks cannot be accomplished on
proportional costs. That means only the proportional costs of a part-time basis. We are fortunate to have a number o f
hardware can be reduced under direct costing. This w o u l d explain international C V S leaders assisted by many SJVE-certified V E
why the purchasing people became early V E practitioners. leaders throughout our company.*

* Since 1990, and up to 1999, SJVE has certified more than 8,000
Target costing requires cost tables, and you " V E Leaders" as a "junior V E workforce." This means many o f the
cannot develop cost tables if you don't have member companies can utilize one or more SAVE approved CVS's
in a company being assisted by tens, i f not hundreds, of junior V E
a good stock of information. personnel hired in the same company. This is a unique situation i n
comparison with the V M P / A V S population i n America.

I n dealing w i t h software, however, the object should be the


f i x e d costs. Drawings, specifications, and such, are dealt w i t h as Ryuichi Seguchi, president of Hitachi Construction Machinery
proportional costs, but your processes, corporate divisions, etc., Company in Tokyo, Japan, was born in Kumamoto Prefecture. He
are dealt w i t h i n terms of fixed costs. Here we must be very careful studied at the Law Department of Tokyo University. Upon
about not m i x i n g them up. Thus we can say that the former is graduation in 1956, he began his industrialist career at Kameari
suitable f o r the V E approach and the latter f o r the BPR approach. Works of Hitachi Ltd., which then was starting the production of
Let me add a few words about target costing. The target i n this construction machinery. At his company, Seguchi has taken the
case should be nothing but the market price. We no longer rely on initiative to internationalize company business through
an old saying such as, "This product should be sold at, say, collaboration with leading world makers of construction
100,000 yen or more because it already cost us 800,000 yen." The machinery, and he also endeavored to reinforce company potential
present-day philosophy is that the market price should come first for higher productivity, better sales, and services. In his early
so as to determine not only the level of manufacturing costs but career, Seguchi published a book on value analysis, which then
also the additional reasonable margin, ensuring a profit. In doing gained wide reputation among the Japanese VE community. Also
so, you must also guarantee customer satisfaction. Thus it is serving as a director of the Society of Japanese Value Engineering,
essential that the target cost be based on the market price. Applying he has contributed much to the growth of VA/VE in Japan.
V E without using the target costing concept is meaningless.
Target costing requires cost tables, and you cannot develop Editor's note: This article is taken from the keynote address
cost tables i f you don't have a good stock o f information. Value given at the 30th Annual National VE Conference, Society of
engineering uses cost tables specifying costs o f functions, but it Japanese Value Engineering, November 17, 1997.
does not use the k i n d o f cost table that counts how many minutes

6 Volume 23. Number 2, Summer 2000 VOSBW O R L D


The Value of Student-Industry Interaction
Vince Thomson, Ph.D.

ABSTRACT The workshop is led by a certified value specialist and is qualified


The Value Engineering Workshop at M c G i l l University provides a by SAVE International as Module I toward the requirements f o r
unique f o r u m f o r the interaction o f students and engineers f r o m becoming a C V S . I n order to accommodate participation by
industry i n solving a real world problem presented by a company. industry, the workshop consists o f five eight-hour sessions o f
A l l participants learn value engineering (VE), but mostly they learn , formal teaching on value engineering methodology and group
cooperation and a team approach to problem solving. The mutual problem solving. The workshop session is f r o m 1:30 p.m. to
exposure raises the engineering professionalism o f the students, 9:30 p.m. Mondays during the f a l l semester. There are 20 to 30
provides solutions to problems f o r companies, and contributes to students who work on four to six projects per session. I t also is the
the education process. Companies o f all sizes have participated i n only course where coffee and doughnuts, as well as an evening
the workshop over the past 26 years, obtaining significant value meal, are provided f o r participants!
enhancement to the design o f products, processes, or services. More The weekly sessions closely f o l l o w the five-step j o b plan o f
than 650 students have received Module 1 certificates. A n overview Larry Miles, the originator o f value engineering, ending i n the
of the operation o f the workshop w i l l be given as well as a presentation and reporting phase. A t the end o f the course,
description o f typical projects. Key factors f o r the success o f the students give a final presentation to the sponsoring companies.
workshop w i l l be described: student-industry collaboration, value This program is held at a hotel near the university. The companies
engineering instruction by a certified value specialist (CVS), team also are given a final report containing a description o f the
teaching, special course schedule, and an entrepreneurial professor. problem, the results o f the value engineering analysis, a set o f
alternative solutions to the problem, and recommendations f o r
INTRODUCTION action. Besides the five sessions, the value engineering team
The Department o f Mechanical Engineering at M c G i l l University usually meets on other occasions to see the problem first-hand at
has operated a workshop i n value engineering f o r the past 26 the company site, to review research done by the students, and to
years. D u r i n g this period, 161 projects have been done i n coordinate investigations.
collaboration w i t h industry; more than 650 students and 250 The course professor, the C V S , and an industry engineer visit
company personnel have received Module I certificates f o r value the teams as they work during the sessions. These experts provide
engineering instruction. The combination o f value engineering guidance on using the value engineering methodology, problem
and industry projects generates a special environment f o r industry- solving, direction f o r research, and project management.
university cooperation. The objective o f the workshop is to The Value Engineering Workshop d i f f e r s f r o m most
provide a f o r u m f o r a high degree o f interaction between students workshops i n the way that grades are given. There are no tests or
and representatives f r o m industry and to provide training f o r exams; 60 percent o f a student's grade is obtained f r o m the final
students and company employees i n a systematic, optimized presentation and report on the project, and 40 percent is obtained
technique f o r problem solving—which is value engineering. f r o m an evaluation by industry participants.
The M c G i l l University Value Engineering Workshop is the
only university course where company representatives sit together Student Benefits
at the university with senior mechanical engineering stadents to Students benefit f r o m the workshop by:
solve a common problem: a real-life project selected by a company. • Learning the value engineering methodology
A t the end o f the workshop session, each company makes available • Developing analytical and investigative skills
one or more specific solutions that w i l l improve the value o f the Obtaining experience by studying a real world problem
subject o f the study, be it a product, process, or service. The results Seeing the business and technical operations of a company
are presented by the students to company management both at a Having exposure to the current, industrial st.iiulauK m
group session and i n the f o r m o f a bound report. engineering professionalism
The last item is very important. The Value I n^meermg
MCGILL VALUE ENGINEERING WORKSHOP Workshop provides a unique opportunity lor students to
The M c G i l l University Value Engineering Workshop is organized significantly elevate their level of engineering piolcssionahsm.
as a 40-hour intensive course where three to five students are project management skills, standards of work, picsenlations, anil
teamed w i t h industry personnel i n order to attempt to improve the so forth, by working closely with cn£iiiccis who ha\c many years
value o f a product, process, or service o f a participating company. of industrial experience.

TFLIMIH W O R L D Volume -M. Number 2. Summer 2IXK) 7


Since the majority o f the students i n the course are i n the
TYPICAL PROJECTS
Department o f Mechanical Engineering, the projects undertaken
Over the years, companies o f all sizes have participated i n the
i n the workshop are either mechanical or industrial engineering i n
workshop. A complete range o f problems has been investigated:
nature. Projects needing specific skills i n electrical, chemical, or
new designs as w e l l as redesigns f o r products, manufacturing
c i v i l engineering are not undertaken.
processes, and business services. Table 1 shows a list o f
companies and the problems investigated over a three-year period.
The list contains six small companies, three medium companies, 1 9 9 7 PROJECT DESCRIPTIONS
and six large companies. O f the projects investigated, eight were To see the content o f typical projects, a brief description o f those
f o r product design (four new designs, four redesigns), five were done i n 1997 is given below. These projects are f a i r l y typical i n
f o r manufacturing processes (two new processes, three existing scope, i n the level o f detail during the study, and i n the success
processes), and two were f o r service improvement. The list is quite o f results.
representative o f the type o f companies that have participated i n
the workshop over the years and the type o f problems they wanted Redesign of Panels for a Paper-drying Machine
investigated. A S E A B r o w n Boveri
Drying machines for the production o f paper are supplied with hood
lifting panels (doors) that are approximately 17" by 7'. There can be
several o f these panels on a machine to enclose the machine and to
Table 1 provide access f o r operators. The objective o f the value engineering
Typical Projects Done in the study was to reduce the cost o f manufacture. The complete design
M c G i l l University Value Engineering Workshop was reviewed w i t h a redesign and/or new manufacturing method
suggested f o r four to five major subassemblies. A 17 percent
1995 Projects savings on the cost o f a door was obtained.
Canbro Inc. Improved production o f metal
pigments Cost Reduction for Food Container Maintenance
C C M Sport Maska Inc. Wheel chassis design for in-line K r a f t C a n a d a Inc.
skates Kraft Canada operates two food-processing plants. Kraft owns and
Pratt & Whitney Canada Inc. Reduction gearbox design f o r a maintains the containers for ingredients that travel back and forth
helicopter between Kraft and its suppliers. The containers are 55-gallon steel
Robco Inc. Compressed seal design f o r drums. The drums must be cleaned or refurbished after each use.
rotary pumps Cleaning typically consists o f a rinse and the application o f a wax
coating; refurbishment entails rust removal, dent repair, and
1996 Projects painting. Corrosion is fairly common, especially with cheese
I B M (Bromont) Canada L t d . Precise placement o f PC board products where the gases emanating f r o m the cheese attack the
components metal barrels.
Robert Sproule Inc. Low-cost manufacture o f a A complete analysis was done o f the cleaning and
board cutting device refurbishment operations. Alternative processes and barrel
Moshe Gabbay Inc. Design o f an abdominal materials were studied. Recommendations included ceasing the
exerciser wax coating because i t was deemed ineffective, changing the type
Astral tech Inc. Setup time reduction f o r of paint used f o r coating the barrels, and using better handling
videocassette production procedures i n order to cause fewer dents. A 33 percent savings was
V I A Rail Canada Inc. Redesign o f the base f o r a obtained.*
passenger train seat
Job Placement Services for Students
1997 Projects M c G i l l Engineering
A S E A B r o w n Boveri Redesign o f hood l i f t i n g panels The Faculty o f Engineering at M c G i l l University operates three
for a paper-drying machine j o b placement programs f o r smdents. There is a summer j o b
K r a f t Canada Inc. Cost reduction for the program, an internship program, and a program that offers,
maintenance o f food containers assistance i n placing stadents i n jobs at graduation. Each o f these
M c G i l l Engineering Job placement services f o r programs was operated independently at different locations at
students M c G i l l . The integration o f these services along w i t h increasing the
Railtech L t d . Performance o f a room partition service f o r more clientele was studied. Recommendations
Santropol Roulant Meal delivery services included the use o f more information technology to improve
Spar Aerospace Tuning mechanism for a service as w e l l as to reduce costs, the use o f more students to
bandpass filter operate the services i n order to reduce costs and to improve
service, and the collocation o f all services f o r better coordination

8 Volume 23, Number 2, Summer 2000 KOEBw O R L D


and data sharing. As a result o f i m p l e m e n t i n g the industry. Having a course based on the analysis o f projects using
recommendations, the operating costs o f the service were reduced value engineering was a suggestion f r o m Robert Sproule, an
by half, and the student-clients received better counseling. engineer w i t h G E Canada and an advisory board member o f the
Faculty o f Engineering. The combination o f value engineering and
company projects along w i t h students and industry personnel
Performance of a Room Partition
working together has proved to be a winning formula f o r the long-
Railtech L t d .
term success o f the Value Engineering Workshop.
Railtech produces an innovative product f o r dividing large rooms.
Other success factors include:
Where such products traditionally move horizontally, Railtech's
C V S instruction. This provides certification, w h i c h is
product lowers vertically f r o m the ceiling, reducing the use o f
desirable f o r many people i n industry.
f l o o r space needed f o r storage. The product also has superior
acoustical properties. The complete design was reviewed with a • Team teaching. The use o f a certified value specialist, a
redesign and/or new manufacturing method suggested f o r four to professor, and an engineer f r o m industry creates a talented
five major subassemblies. The recommendations resulted i n a cost instruction team: a C V S provides knowledge o f value
reduction o f about 10 percent f o r an average partition and an , engineering methodology; a professor provides knowledge o f
increase o f sound absorption to over 50 d B , a level that gives a i subject matter and how to access information on materials,
superior product image. processes, and new designs; an industry engineer provides
knowledge o f engineering practice and dealing w i t h industry
Meal Delivery Services constraints.
Santropol Roulant Special course schedule. A well-thought-out schedule allows
Santropol Roulant is a "Meals on Wheels" type o f nonprofit industry people to attend a course at the university w i t h a
organization based i n the Plateau Mont-Royal region o f Montreal. m i n i m u m o f time away f r o m w o r k and private activities.
I t began as a student project and now serves 120 clients w i t h a • Entrepreneurial professor. S k i l l , time, and effort are needed
volunteer base o f 250. The objective o f the study was to improve to operate a collaborative course such as the Value
meal quality (hot items, hot—cold items, cold) as w e l l as to Engineering Workshop. The correct environment f o r
improve the operating conditions f o r volunteers. Adverse industry-university cooperation must be fostered such that
operating conditions reduce the rewards f o r volunteers and reduce relationships w i t h companies w h o w i l l participate i n the
their stay i n the organization. course are created and maintained. The goals o f the course
A complete study was made o f the operations as w e l l as must be aligned w i t h the goals o f the companies and students
meal preparation, distribution, and delivery to clients. The i n terms o f problem solving, teamwork, and learning.
recommendations included improved kitchen facilities, a new set
o f processes f o r meal preparation and distribution, and a better
design o f backpack f o r meal delivery. Volunteers deliver meals The Value Engineering Workshop at McGill
mostly on foot or bicycle. The backpacks used before the study
were standard items m o d i f i e d f o r meal delivery. These backpacks
University was started after a desire to have
did not store f o o d w e l l and they were uncomfortable to use. The a forum where there would he a high degree
designs f r o m the study were specific f o r the task and delivered a
great improvement i n meal quality and carrier comfort.
of interaction between students and
representatives from industry.
Tuning Mechanism for a Bandpass Filter
Spar Aerospace
For satellite communications, Spar Aerospace provided an array
o f 88 antennas on its satellites, each o f which needed a bandpass
VALUE ENGINEERING COURSE AT THE
filter. There were many constraints and requirements f o r the
UNIVERSITY OF SHERBROOKE
The Faculty o f Engineering at the University of Sherbiwke (in
design o f such a filter. The value engineering study considered the
southern Quebec near the border o f Vermont) has offered a course
materials, number o f components, and tuning capability, as w e l l as
in value engineering f o r five years; i t is an elective course, part ol
sensitivity to signal distortion on the satellite. Several design
their master's i n engineering program. The course is offered in Ihe
alternatives were produced. A new design, as well as some
evening during all three semesters. Classes are composed ol 20 to
changes to the installation process, was recommended. This
30 students, most working on their degree part time.
resulted i n a 49 percent cost reduction in the manufacture o f a
Part o f the success o f the course is attributed lo the billowing:
filter along w i t h improvements in performance.
students are responsible f o r organi/ine. pio|ccis. student
employees seek projects at their place of employment And a j?ieal
DISCUSSION
deal o f the success is due to I.ucie Parrot. M.linj? . < V S . who also
The Value Engineering Workshop at M c G i l l University was
teaches the course at M c G i l l University.
started after a desire to have a f o r u m where there would be a high
The course material and general oh|cclivcs aic the same as
degree o f interaction between students and representatives f r o m

Volume IS. Number 2. Summer 2(HK)


I S O I O S W O R L D
those at M c G i l l . The course differs f r o m the one at M c G i l l i n the
f o l l o w i n g ways: it is at the graduate level; companies do not
participate w i t h students i n the course other than the student
Mark Your Calendar
employees who organize projects; only the instructor guides The 41st Annual
smdents i n the projects. The course is taught three hours per week
over 15 weeks, and grades are based on tests and project work.
SAVE International Conference

CONCLUSIONS May 6-9, 2001


Over the past 26 years, the M c G i l l University Value Engineering Ft. Lauderdale, Florida
Workshop has been very successful i n providing the f o l l o w i n g :
• Training f o r stadents and company representatives i n value Wyndham Ft. Lauderdale
engineering methodology
• Significant value through solutions to company problems
• A unique opportunity f o r interaction between students and
industry
Y o u r A d C o u l d B e H e r e !

Increase ihc value o f your marketing efforts: advertise i n


* The financial data given by K r a f t was scaled so that students did
Value World, tlie only international journal devoted entirely
not know actual figures. The 33 percent savings could have been to the advancement and p r o m o t i o n o f the value
more or less depending on the scaling factor. This factor also could methodology. The international audience o f almost 2,000
have changed the relative value o f the recommendations. readers includes people who w o r k f o r organizations such as
architectural f i r m s , corporate b u i l d i n g departments,
m a n u f a c t u r i n g f i r m s , and government agencies, and
Vince Thomson of Montreal, Quebec, is a Werner Graupe purchase, specify, or recommend the f o l l o w i n g :
Professor of Manufacturing Automation in the Department of
• Value management services
Mechanical Engineering at McGill University. He graduated from
• Books and publications
the University of Windsor in 1968 with a B.Sc. (Physics) and from
• Insurance
McMaster University in 1976 with a Ph.D. (Physics). After • Telephone services
working for a few years as a consultant in the area of remote • Credit-card services
sensing, he took a position at the National Research Council of • Temporary staffing services
Canada where he held several posts from researcher to director of • Accounting services
research for more than 15 years in manufacturing and computer • Computer hardware and software
technology. He has held the Werner Graupe Chair in
Manufacturing Automation at McGill University since 1994. He Advertising sizes available include f u l l page, half-page, and
researches process management and manufacturing processes, onerthird page. Advertisers also may insert materials i n
Value World, and three-time advertisers receive a free link on
especially in regards to improving cycle time for new product
the S A V E International Web site. To receive a rate card,
introduction and manufacturing. Among his teaching duties, he
contact Melanie Epel at S A V E International headquarters at
teaches a course in value engineering. He presently is on the
847/480-1730 (phone) or value@value-eng.org (e-mail).
executive committee of the Canadian Society of Value Analysis.

10 Volume 23, Number 2, Summer 2000 M I M B I I J W O R L D


The Total Value Management Approach
Ferenc Nadasdi, Ph.D., CVS
Istvan Csernicsek, Ph.D.

ABSTRACT demands and offer goods and/or services with higher


The authors o f this research study have developed total value performances than the competition. This means the product or
management ( T V M ) , a new methodology o f complex systems service should have higher quality f o r the same or lower price w i t h
design, applied to a product or service—or the whole organization better time and place utility than the competition. I n order to f u l f i l l
or business. This methodology is based on the systems approach' ( all o f these conditions, a great number o f problems need to be
theory o f m o d e l i n g and the experience o f value analysis, identified and solved. I f this is not accomplished i n f u l l , the
concurrent engineering, reengineering, and benchmarking. B y development and the survival o f the firms w i l l be endangered.
implementing this methodology, the "global o p t i m u m " is attained Besides the listed problems, existing and new businesses need
in complex system design. The methodology doesn't need large to achieve the economy o f scale, high flexibility, and significant
investments. I t uses available human resources and can be applied adaptability when there is not enough capital f o r these purposes.
to a new system design or to the rationalization o f an existing one. This is especially true f o r Eastern Europe, where organizations
have to change their philosophy and their behavior.
A t the end, we have to say that f i r m s ' development and
survival are jeopardized i f they are not able to:
We live in a world of permanent change • Set new strategies
where nothing is certain except transition. In • Develop new organization culture
• Develop proactive relations to their environment
this world of rapid change, individuals and • A p p l y new methods and methodologies i n their behavior
organizations have to respond to a great
OBJECTIVES OF THE RESEARCH
number of multidimensional challenges. The research team, on the basis o f identified problems, sets the
next objectives:
• Enhance the chance f o r f i r m s ' survival
IDENTIFYING THE PROBLEMS • Make the f i r m s ' development more effective
We live i n a w o r l d o f permanent change where nothing is certain This can be accomplished by applying the latest scientific
except transition. I n this w o r l d o f rapid change, individuals and information, experimental data, ideas o f value analysis, value
organizations have to respond to a great number of engineering, and reengineering.
multidimensional challenges. One k i n d o f challenge comes f r o m
the need f o r adaptation, where the internal features have to be CONCEPT OF DEVELOPMENT
changed; another k i n d comes f r o m the active role taken toward In science and i n practice, a great number o f theories ami methods
environment, where the external attributes must be changed. The of development have been created, but most o f them require that
success o f individuals, organizations, and the whole society new resources be implemented. The basic concept of this research
depends on the qualitative and quantitative changes at external and study is i n developing a new methodology o f complex systems
internal levels. design i n which the integrated value criteria are implemented. Tins
The nature o f changes originates f r o m a great number o f methodology f i n d s its background in the latest icsulis ol
sources, but some o f them are more significant than others: organization theory, management science, value analysis, value
• The pressing need f o r economic effectiveness and efficiency engineering, cybernetics, and general system iheois ,t\ well as
• The rise o f the number o f complex phenomena the processes o f abstraction, generalization, ami synthesis and,
• The increase o f the whole society's complexity finally, the latest results in benchmarking ami lecn^inccnuj.;.
Individuals, organizations, and societies are forced to live i n a Because the systems approach is dominant in mie^iatinp all ol
network o f competition and cooperation i n the process o f these subjects into a consistent mclhtxlolo>?\, we »all il total value
economic integration and differentiation. management or T V M .
I n such an environment and circumstance, the basic interest o f
every business, f r o m the sole proprietorship to the multinational VALUE ANALYSIS BACKGROUND
corporation, is to remain competitive i n both the short and long I n the 1940s, I . . I ) . Miles discovcied that uMoineis don't buy
run. The f i r m has to identify the present and the future market goods or services thev buv teMain lum turns He eiealed a new

H I S M I M W O R L D Volume I, N'uiiilk'i .'. Summer 20(H)


A f t e r the second stage, the third stage starts, then the fourth
interpretation o f goods and services, which later was implemented
stage and so on, until the final stage. I n these stages, the respective
i n m u c h larger areas, f r o m technology and equipment to
systems are created. The final system represents the whole
production processes and production systems. The theory and the
organization (in some cases, a network o f organizations). This
practice o f value analysis have developed f r o m an effective
f i n a l system has to meet the needs and wants o f its environment i n
method o f rationalization and have been transformed into a means
order to survive and develop i n harmony, and i t has to have a high
o f creativity and control.
profit potential i n the long run.
Value analysis applies to hundreds o f different methods f r o m
I n classical value analysis, the developed systems are
the very simple to the complex. These methods are performed
designed and developed by the expert teams i n succession. W h e n
mostly by expert teams. Development i n many disciplines has
one expert team finishes its w o r k completely, the next team starts.
created a number o f new methods and approaches by w h i c h the
There are no real interactions between them. The outcomes o f this
treasury o f value analysis becomes richer. Also, the philosophy o f
approach are "local optimums," without reaching the synergetic
value analysis is enlarged f r o m the products and processes to the
effects and the quality o f the whole.
complex systems (production systems, logistics systems, etc.).
The principal idea o f value analysis is to optimize the ratio o f
Significant Features of T V M
the output function, w h i c h represents the created values and the
The principal feature o f the T V M philosophy is the search f o r the
input function, which represents the costs o f all resources spent f o r
"total optimum" o f the system w i t h respect to the integrated sets
the created values. I n other words, the required results must be
of criteria. Due to the complex structure o f the system, the sets o f
achieved by the minimal costs o f resources (the value-cost
local optimums don't give the total optimum. Consequently, the
relationship to be optimized).
optimum o f the whole (system) doesn't mean the optimums o f its
The process o f value analysis, i n most cases, starts w i t h the
parts (subsystems and elements).
environmental research, by w h i c h the needs, requirements,
desires, and wants o f the potential customers and current
consumers are identified. A f t e r all the necessary attributes o f the
environment have been identified, the system design can be The principal feature of the TVM philosophy
started The expert team designing the system is well aware o f the is the search for the "total optimum" of the
facts—the system has to satisfy the needs o f the potential
customers while respecting the set o f criteria. system with respect to the integrated
sets of criteria.
The process of value analysis, in most cases,
The general idea o f the T V M is developed f r o m the existing
starts with the environmental research, by value analysis practice and some distinguished theories such as
which the needs, requirements, desires, and general systems theory (GST), science o f design, science o f the
artificial, synthesis and modeling, and the latest development i n
wants of the potential customers and reengineering and benchmarking. The main characteristics o f the
current consumers are identified. T V M can be summarized as follows:
• Generalization o f the systems design expressed as an iterative
process
As the system is created, i t must be evaluated according to the . The integrated design and development o f the successive
set o f criteria. I f the system doesn't meet the criteria, the process
systems
of system design has to be repeated. I f the system, after a number • F u l l integration o f the individual and group work
of revisions, doesn't satisfy the criteria, a decision has to be made • Highly motivated creativity i n the process o f design and
whether to cancel the whole process or accept the system as is,
development
only partly f u l f i l l i n g the criteria.
The process o f design and development is performed in the
After the system has been successfully created (satisfying the
criteria in all respects), the second stage o f creation can be started. next five stages:
This includes the design and development o f operations or 1. Identification o f the required outcomes that the system has to
production system, which is able to produce the system. accomplish, and formulation o f the sets o f criteria
The expert team is successful i f i t creates a second-stage 2. Transformation o f the outcomes into the functions
system that meets all of the requirements expressed by the set o f 3 System design (obtaining the final system)
criteria. I f the second stage of this process is not successful, again 4. Comprehensive evaluation o f the final system in respect to the
it has to be revised until the requirements are f u l f i l l e d or until a criteria
decision is made either to stop the whole process or to continue 5. Decision about the future o f the process based on evaluation
w i t h partially met criteria. of the outcome o f the final system design
In system design, teamwork dominates stages 1, 2, and 4, and

Volume 23, Number 2, Summer 2000 UOEBw O R L D


stage 3 is predominantly the work o f individual experts. I n creation
REFERENCES
of the final system, all o f the expert groups are interactively
Csernisek, Istvan. General Systems Theory. (Teorija Sistema)
involved I n these activities, management has a crucial role m
N o v i Sad: U o f N o v i Sad, 1996.
discovering and using the synergetic effects o f the multifunctional
Csemisek, Istvan. Vallalkozas iranyftasanak hatekonysagnovelo es
teamwork and the quality hidden i n the system structure.
kockazatcsokkento eszkozei. (Efficiency increasing and risk
I n the process o f creating the systems, every expert team is
reducing means i n business management). M S . Dunaujvaros:
involved so all views and approaches are f u l l y realized. Identifying
Dunaujvaros College o f Miskolc University, 1995.
the problems becomes easier, and the solution is more effective.
Nadasdi, Ferenc. Javaslat a Nemzeti Ertekelemzesi Projekt
beindftasara. (Proposal f o r launching the National Value
SUMMARY Analysis Project.) Symposium on Value Analysis. Budapest,
W i t h T V M , new ideas are verified immediately and there is no
12.19.1994. . r

need f o r intensive administration, as w i t h classical system design


Nadasdi, Ferenc: A Value Management sajatossagai a kis- es
approach. This contributes to the efficiency o f the T V M approach.
koz'epuzemek fejlesztesi strategiajanak kialaki'tasanal.
I n the T V M method, management has a key role, (besides regular
(Specific features o f value management i n the formation o f
activities and duties): i t is involved i n selecting the w o r j d n g
development strategies o f small and medium-sized
method; i t maintains a l l o f the process; and i t motivates creative
enterprises.) Bor- es Cipotechnika. 1995:4.
performance o f the expert teams. A t the end o f each cycle,
Nadasdi, Ferenc and Kormendi, Lajos: A z ertekelemzesi elmelete
management evaluates the results achieved, and also the processes
es gyakorlata. (Theory and practice o f Value Analysis.) I n f o -
and resources required f o r achieving these results. The T V M
prod, 1996.
approach enables the creation o f the f i n a l system i n the shortest
Nadasdi, Ferenc and Udvarhelyi, Zs.: Ertekelemzes -
possible time w i t h the least spent values (expressed by costs).
Kulkapcsolatok. (Value Analysis - Foreign Contacts.) Ipan
The result o f this research project is the T V M method, w h i c h
Szemle. 1996:3.
is an integrated method o f systems design and development. I t
enables one to design a system that is capable o f satisfying the
need and wants o f the environment at the optimal level. A t the
Ferenc Nadasdi, Ph.D., CVS, is chief councilor - Licensing and
same time, i t assures not only the survival o f the organization, but Administration Office of the Ministry of Economic Affairs
also its long-run development. I t does not need investments except and professor at Polytechnic of Dunaujvaros, Hungary.
the knowledge that is available i n this part o f the w o r l d .
The T V M method is equally effective i n the new systems
Istvan Csernicsek, from Novi Sad, Yugoslavia, is a full professor at
creation/development as i t is i n the rationalization o f the existing
the University of Novi Sad, Faculty of Engineering.
systems. The greatest advantage o f T V M is the l o w investment
requirements.

Volume ». NumNi •'. Si""»mi .'OHO


I M S M I U W O R L D
VE Studies for Public Works in Japan:
Entering a New Stage
Toshiaki Shishido, CVS

INTRODUCTION VE STUDIES M A N U A L
Japan introduced V E studies into public construction w o r k i n line SJVE set up the V E Constraction Special Committee i n 1997 (the
w i t h the A c t i o n Plan f o r Cost Reduction o f Public Works issued by author has been a member o f the committee) to deal w i t h needs
the government i n 1997. Although application o f V E studies is relating to the construction V E studies. Last year the committee
expanding, the situation is not necessarily satisfactory, mainly published the VE Studies Manual for Building Design. This
because value engineering often is misunderstood and misused i n manual was made specially f o r V E studies i n the planning and/or
many ways. I f we miss the chance to correct this situation, value designing stage o f buildings, clarifying the relationship between
engineering i n the public construction o f Japan w i l l plunge further the conventional design process and V E study. The manual also
and further i n the wrong direction. A n d once the damage is done, presents the details o f the function analysis and cost models f o r
more time and energy w i l l be needed to bring i t back on the right building works.
track. This was the point o f the keynote speech that I made at the
SAVE International Conference i n San Antonio last year. This TEAM LEADER TRAINING
article follows up the development o f the situation thereafter and The shortage o f capable V E team leaders i n Japan is a serious
outlines some actions being taken by the Society o f Japanese problem. The committee is developing an extensive seminar
Value Engineering (SJVE). program to train highly qualified team leaders. I n this program, the
participants w i l l study real civil or building projects. They w i l l
CONSTRUCTION COSTS CUT learn a number o f leadership skills and techniques, f r o m planning,
Construction costs i n Japan supposedly are higher than i n pre-event study, j o b plan, presentation, and post-event—as w e l l as
counterpart countries. The target o f the Action Plan was to cut human interaction matters.
construction costs by 10 percent by the end o f the 1999 fiscal year,
which ended March 2000. The plan consists o f 19 schemes i n the NATIONWIDE VE SEMINARS
f o l l o w i n g four areas: I n parallel w i t h the development o f the above program,
introductory half-day seminars w i l l be held nationwide, targeting
Direct Areas the agencies, building designers, and design consultants. The
• Reexamining planning and designing o f projects purpose o f the seminar is to promote the concept o f value
• Rationalizing the bidding and ordering system engineering and V E study and the facts that are indispensable f o r
Indirect Areas a V E program that can really work.
• Reduction i n material and equipment costs through So that the committee can have stronger influences, i t also is
production and distribution building solidarity among organizations by doing the f o l l o w i n g :
• Rationalization and deregulation that affect construction costs • Promoting exchange and cooperation with other industrial
organizations
Value engineering was expected to be the most effective • Inviting agencies and designers to the Construction V E
method i n achieving the A c t i o n Plan's target. The results have Special Committee so they can work together
been publicized: 3.3 percent reduction was achieved i n the 1997 The V E system for public construction works i n Japan is
fiscal year and approximately 6.0 percent i n 1998. Nearly half o f entering a new stage o f its growth as a result o f trial operations.
1998's cost reduction was achieved by V E studies alone, which is SJVE, which assumes the leading role o f promoting value
equivalent to a reduction o f about $2 billion. engineering, must continue its endeavors to make the system truly
Most o f the public agencies that introduced V E studies useful to the society.
regarded the past three years as a trial period. Now they seem to
be ready to operate the system in f u l l scale. A n d more agencies Toshiaki Shishido, CVS, is a manager, Value Engineering
such as municipalities and prefectures are about to introduce value Promoting Group, Kumagai Gumi Co. Ltd. He has bachelor of
engineering studies. Contrary to this uprising trend, however, science degree in civil engineering from Nagoya University of
underlying problems such as the lack o f understanding o f V E Japan, and he is a member of several SJVE committees and
essentials and the shortage o f qualified team leaders do not seem research groups.
very much improved.

I •! Volume 23, Number 2, Summer 2000 KQEQw o R L D


Society of Japanese Value Engineering—
Prospect for the 2000s

INTRODUCTION the enforcement o f competitiveness i n the international market, as


The Society of Japanese Value Engineering (SJVE) was inaugurated well as the alleviation o f legal restrictions.
in 1965 and became an incorporated body authorized by the Ministry Currently, the Japanese construction industry is paying
of International Trade and Industry of Japan in 1980. This year SJVE attention to value engineering. We would like to encourage many
celebrates its 35th anniversary. Some new businesses are now under Other industries such as telecommunications and transportation to
review by the society, with aims to expand its principal business lines apply value engineering and to promote dissemination, research,
to correspond with the 21st Century. and development o f V E techniques i n new areas such as saving
energy and recycling natural resources.
CONSOLIDATING PUBLIC SERVICE
SJVE has conducted a variety o f business plans tightly united w i t h STRUCTURING THE VALUE CREATING
corporate membership, which has played a central role i n carrying MANAGEMENT SYSTEM
out SJVE activities. SJVE wants to focus not only on membership The Japanese-style management system is now getting into danger
but also on the society at large, spreading out businesses i n order of high-cost structure. The management system, which assumed
to provide more highly demanded services f o r the public benefit. that the economy would grow continuously, now has reached a
This is logical because contributing to the society is one o f the deadlock due to the stagnation o f economic growth. Corporate
public-service corporation missions. The society had thought that management efforts should be focused not only on the
the contribution to the development o f Japanese corporations manufacturing cost reduction but also on the entire business
w o u l d equal the contribution to the society. However, process, including customer satisfaction and development o f
reconsideration is needed here so that subject matters are not employee capability. Efforts also should be made to create value
limited only to those o f interest to the society. F r o m now on, i n considering environmental protection issues. SJVE plans to
SJVE's services also w i l l embrace the computerization o f the b u i l d a new management system called "Value Creating
processes and elements o f V E studies, making details known to Management System," which is a transformation f r o m value
the public. Public issues, such as contribution to the development engineering to value management, integrating and applying
of local communities and/or environmental protection, also w i l l be various kinds o f management techniques and i n f o r m a t i o n
themes i n w h i c h the society w o u l d become involved technologies. The society hopes to promote up-to-date research in
enthusiastically. directing the construction o f this system.

DEVELOPING A LIFE VALUE IMPROVEMENT


SJVE wants to focus not only on membership PROGRAM
I n order f o r companies to provide products and services thai
but also on the society at large, spreading out highly meet customers' satisfaction, in-depth research on users is
essential. SJVE hopes to develop and disseminate a method where
business in order to provide more highly
corporations and users together i n harmony investigate and study
demanded services for the public benefit. value f r o m the users' viewpoint, then consider this in relation to
new products, services, planning, and development.
I n addition, the society also hopes to develop Ixith the
REDRESSING THE HIGH-COST ECONOMY software and hardware f o r areas such as welfare and cure lor the
I t is said that Japanese key trades such as energy, aged. SJVE would enthusiastically apply its method and expect
telecommunications, transportation, real estate, and construction, excellent results i n L i f e Value Improvement 1'io^iam. which deals
at the base o f Japanese economic industry, are losing their w i t h improvement o f qualitative enrichment l o t « i t i / e n s ' lives.
competitiveness on the international market because o f many
kinds o f legal restrictions protected by the Japanese government. This article was prepaml l>\ the Sm n i\ n/ Japanese Value
I n order to redress the high-cost structure o f Japanese economy, it Engineering Business OH'u c
is important f o r all sectors o f industry to make further efforts f o r

ITgiMIIJ W O R L D Volume >. 2. Summer 2(HX)


NIIIIIIH-I 15
Full-time Owner Participation Focuses VM Studies
David Kellendonk, P. Eng.
Roger B Sperling, CVS

ABSTRACT to evaluate objectively a major capital rehabilitation program that


Full-time participation by the owner i n a value management study had been ongoing since 1985. M o r e than $100 m i l l i o n has been
focuses the knowledge and energy o f the team. Training i n V M , spent on cast-iron water pipe renewals to date and, given current
preparation f o r the study, and positive attitudes are important construction methods, an estimated additional $400 m i l l i o n could
attributes f o r any team member. But when the owner knows how be spent i n the future. I t was hoped that the V M study w o u l d
to exercise judgment i n the treatment o f "new" ideas, the team develop viable alternatives and/or validate the current replacement
develops practical, implementable alternatives. methods.

STUDY ORGANIZATION Team Partners


Introduction Prior to the V M study, engineering staff at EPCOR i n Edmonton
A five-day V M study on the rehabilitation o f an aging, cast-iron had completed the Module I value management training. We
municipal water supply i n Edmonton, Alberta, Canada, was thought that the basic concepts o f V M needed to be w e l l -
conducted by EPCOR, the owner. The current program has an understood by our staff and that this understanding w o u l d
annual cost o f $10 m i l l i o n and has been ongoing f o r 15 years. contribute to our successful participation. Our decision to be f u l l
During this time, 27 percent o f the cast iron pipe has been replaced. participants i n this V M session was based on the fact that we
The study's purpose aimed at improving the value o f the investment believed we could add background and context to the process
in the continuing rehabilitation o f the failing pipe network. without interfering with the creativity o f the team. We believed
that as long as we remained as constructive partners, our presence
Team Selection would facilitate the generation o f practical ideas that would be
The team leader presented names o f potential team members to accepted and easily implemented.
w o r k on the project, including specialists i n water piping systems.
The owner added other members, creating an international V M
team. The EPCOR engineering manager, project engineer, and
field supervisor became f u l l - t i m e V M team members.
We believed that as long as we remained as
constructive partners, our presence would
Study Preparation
facilitate the generation of practical ideas
The V M study site was i n the United States, not i n Edmonton. This
required careful planning to assure proper preparation o f materials that would be accepted and
for use by the team. These included videotapes o f the piping
easily implemented.
replacement process and a briefing manual, w i t h all the detailed
background and costs f o r the replacement program.

Study Performance Ideas Challenged


The owner representatives f r o m EPCOR made the opening We also were aware that our presence had the potential to have a
presentation using the briefing manual and the videos. These negative impact on the V M process. Our intimate knowledge o f
representatives participated f u l l y throughout every phase o f the the situation in Edmonton and our current construction techniques
V M j o b plan; they contributed to the creative ideas and they could influence the V M process by leading the team to
developed alternatives. A final part o f the study (replacing the conclusions that were already known to us. Therefore, i n selecting
typical presentation to the owner) was a session where the V M the owner's V M team members, we recognized the need to
team proposed their design o f the "ideal water main installation." complement the team w i t h staff who not only understood the
The V M consultant gathered all the documentation f r o m the study technology but, just as important, also were w i l l i n g to have their
and prepared the final report. ideas challenged i n order to improve the overall program.
Ultimately, we included representatives f r o m management,
engineering design, and f i e l d construction on the V M team who
OWNER'S PERSPECTIVES
met these criteria. I n consultation w i t h the V M team leader, we
Study Goals
chose some o f the leading technical experts i n North America i n
As the owner, EPCOR viewed the V M process as an opportunity

Volume 23, Number 2, Summer 2000 I T C T T O w O R L D


In
the f i e l d o f rehabilitation and construction who w o u l d provide that water main rehabilitation who were familiar w i t h current research
challenge. or had written research material themselves. However, w i t h the
exception o f one person, their experience w i t h constraction i n
Sharing Information cold-weather climates was more l i m i t e d . Our participation
One o f the dangers o f having too much technical information in a enabled the V M team to draw on this knowledge at a very high
V M study is that there may not be enough time to digest it. As level and to focus discussion on the unique situations found i n
owners who were very familiar w i t h the water main rehabilitation Edmonton. We then were able to move more quickly to the
program, we presented a great deal o f technical data and gave evaluations o f viable options, wasting no time on impractical ones.
detailed answers to the questions that were asked by fellow team This was especially important when discussing ideas that involved
members. This resulted i n the team's taking more time in the radical changes to the materials and/or technology.
information-gathering phase. This could have "bogged d o w n " the
overall process. However, the V M team leader allowed the group Ideal Installation
to take advantage o f our knowledge and was able to steer the team The V M team was able to combine many o f the best ideas and to
effectively through this phase w h i l e still d r a w i n g on our » propose a design f o r an "ideal water main installation." Given the
knowledge. The importance o f having a strong and well-focused current state o f technology, not all o f the options can be applied
team leader cannot be overstated. simultaneously, but the conceptualization o f a target design was
quite valuable because i t allowed us to visualize the key
Withholding Judgment components f o r the best design. Then as new technologies appear,
There were a number o f occasions where, given our previous they can be evaluated w i t h respect to this model. Ultimately, this
experience w i t h the water main renewals, we believed that the V M "ideal design" could lead to very significant cost savings and
team was headed down the wrong path. However, close adherence improvement to the functionality o f the municipal water system.
to the V M process allowed the ideas to emerge and to be
developed—at least to the first stage. I f an idea had some technical TEAM LEADER'S PERSPECTIVES
merit, we overcame the temptation to criticize i t too early i n the Prior Training
V M process. A s the week progressed, we became better at It is important f o r the owner—and indeed any V M team
recognizing the point o f balance between offering comment and member—to be familiar w i t h the V M process. I n this case, two o f
letting an idea develop. This had a positive result: allowing the the three owner representatives had been trained, and one had
development o f one idea often generated other better ideas. served on a V M team. Also, the company had performed other V M
studies, so the EPCOR team members understood the scope o f the
V M j o b plan and the importance o f working w i t h their fellow team
members i n a collaborative way.
...we became better at recognizing the point
of balance between offering comment and Thorough Preparation
The briefing manual prepared by EPCOR's project engineer was
letting an idea develop.
one o f the most thorough compendiums o f project background
information seen i n any V M study. This information allowed the
V M team be "information rich," a goal they strive toward, and
Applying Judgment gave them ready access to all the technical and cost data they
There were other occasions when, due to weather conditions, needed f o r their analysis. In addition, the owner supplied
construction standards, or Canadian laws, we knew that a videotapes that gave the V M team almost as full an appreciation
suggestion could not be implemented. I n those situations, where for the current construction methods as an on-site visit.
the V M team clearly could not have been expected to know such
specific i n f o r m a t i o n , w e o f f e r e d our opinions before an Exercising Judgment
impractical idea could be developed too fully. Ultimately this The expectation that the owner might interfere with the V M
improved the efficiency o f the V M process because we were able process and degrade (he group dynamics was not realized because
to reduce the amount o f time spent on f u l l y developing ideas thai EPCOR exercised judgment in hearing "new" ideas expressed and
had fatal flaws. Our participation allowed the V M team to identify evaluated, I heir desire lo achieve a positive outcome for their
viable ideas and focus on them more quickly. Because we, as project from the V M study motivated them to be constructive, f u l l -
owners, were part o f the V M process, we also were more time team members. They did this by engaging in productive team
accepting o f the end result. This resulted in a number o f dialogues, being careful to help focus the issues w i t h o u t
alternatives and design suggestions that w i l l be implemented for destroying the ideas.
the next construction season.
Positive Attitude
Unique Knowledge Any V M team leader knows the power o f a positive attitude. Team
The V M team consisted o f several high-level experts in the field o f members who want to be in the room—and want to succeed

P H I I I J W O R L D Volume 23, Number 2, Summer 2000 17


themselves so that the study succeeds—elevate the V M process to ideas; and the sharing o f positive attitudes about the V M process.
the level that often achieves startling results. EPCOR came to the Owners as f u l l - t i m e team members can improve V M studies—
V M study "ready to play." This positive attitude energized the both i n their conduct and i n the successful implementation of
whole team—and the team leader—making the work f u n and their results.
productive.

SUMMARY David Kellendonk, M.Sc., P. Eng., is currently the director of


F r o m the owner's perspective, f u l l - t i m e participation i n a V M Engineering for EPCOR Water Services in Edmonton, Canada.
study improves the V M process and leads to a generation of He is responsible for the administration of the capital works
practical ideas that can be implemented easily. Having committed budget for a recently privatized utility that supplies high-quality
staff members w h o are technically knowledgeable, w h o drinking water to approximately 800,000 people.
understand the V M process, and who are w i l l i n g to have their
ideas challenged are the keys to success. A V M study w i t h f u l l Roger Sperling, CVS, is vice president of Value Management
owner participation enhances the process by focusing the Strategies, managing their Northern California office. He
knowledge of all team members. conducts value management studies, leads training workshops
F r o m the team leader's perspective, the owner is responsible and writes procedures manuals. He has served SAVE International
f o r certain things that focus the energy o f the team: prior training on its board of directors and is currently editor in chief of
in the value methodology; a thorough preparation f o r the study Value World.
itself, the exercise of good judgment i n the treatment o f "new"

Value Engineering & Program Management S m i t h G r o u p

Enhance Quality and Reduce Project Cost for:


MANAGEMENT
• Institutions • Government • Corporations SERVICES
• Commercial • Healthcare • Industrial
500 Griswold Street
• Environmental • Transportation • Manufacturing Suite 200
Detroit, Michigan 48226
Value Services:
• VE studies/workshops Life Cycle Cost Analysis
VE Assures
• Strategic Value Planning Project Budgeting
"Best Value for
Each Dollar Spent"
VE Seminars - 2000:
• MOD 1, Phoenix, Apr. 2 4 - 2 8
Envision Your World
• MOD I, Detroit, Aug. 7-11
• MOD ll, Detroit, Nov. 1 3 - 1 5 SmithGroup Offices:
• Budgeting & LCC, Phoenix, Dec. 11-14 Ann Arbor 734.769.9444
Chicago 312.641.0770
Other Services:
Space Programming Detroit 313.983.3600
• Cost Estimating
Project Scheduling Los Angeles 310.586.5400
• Design Review
Madison 608.251.1177
• Quality/Space/Cost Models
Manila 011.632.633.6963
Confacf:
Miami 305.629.3504
Khaled A. Obeid, PhD., PE, CVS
Phoenix 602.265.2200
Corporate Director of Value Management
San Francisco 415.227.0100
Phone: 313.442.8013 Fax: 313.442.8097
E-mail: kobeid@dt.smithgroup.com Washington DC 202.842.2100

P H I I H W O R L D
IX Volume 23. Number 2, Summer 2000
Value Methodology Conferences:
Is There a Worldwide Overload?
Donald Hannan, CVS, FSAVE

PREAMBLE W h i l e these may not be viewed as m a j o r problems


I n 1992 at a SAVE International f o r u m , I first raised the issue o f individually, collectively they cannot be ignored. We pride
the g r o w i n g number o f international value methodology ourselves in our problem-solving skills. We can—and w i l l —
conferences—a dozen or more—and the residual worldwide resolve this situation to the satisfaction o f the majority o f value
effects these could have on the attendance at individual value societies.
society conferences. Furthermore, i t was becoming obvious, even
at that time, that as the number o f value management conferences
increased the average number o f attendees kept dropping. A s all o f
the V M societies are nonprofit organizations, this drop i n
How one defines the problem will depend on
attendance had the undesirable effect o f a loss o f revenue. This one's role in the internationalfamily of
point was raised at the 1999 S A V E International Conference i n
San Antonio by SAVE International's retiring Vice President o f
value societies and the reasons for
Finance Russ Brzezinski. attending conferences.
A second side effect f r o m this steady growth i n the number o f
V M conferences was the loyalty o f society members to their
individual societies and, o f course, their availability to attend more This increase i n international V M conferences and the
than one V M conference a year. Naturally an employer w i l l view resulting drop i n attendees have ramifications far beyond the loss
favorably the economics o f an employee traveling in-country to a of revenue; they impact virtually all o f the other problems noted
conference as opposed to that o f international travel and the here. We may f i n d that by resolving them we w i l l eliminate a
extended time away f r o m the workplace. number o f the lesser problems.

SO W E HAVE A PROBLEM WORLDWIDE CONFERENCES


How one defines the problem w i l l depend on one's role i n the This issue has been addressed previously i n 1996: "During the
international f a m i l y o f value societies and the reasons f o r past three to four years there has been a steady growth i n the
attending conferences. This article endeavors to express the number o f international value management conferences held each
problem as accurately as possible, albeit f r o m one perspective. year. This year there are at least seven:
The actual number o f annual—and i n some cases biannual— • A p r i l : A F A V (France)
conferences is one o f the major problems. Then the loss o f income • M a y : I V M - H K (Hong Kong)
from conference attendance fees and the loss o f potential new • June: SAVE International (United States)
members f r o m first-time conference attendees follow. There also • October: EC Societies (Portugal)
is the financial cost to attendees and the time they need to put aside • November: (4-5) I V M A (Australia)
i n order to attend these conferences. These problems appear to be • November (15-16) I N V E S T (India)
common to all value societies. • November (18-20) SJVE (Japan)
Basically i t comes down to the fact that the two major sources There are a number o f other countries that hold national
of revenue (conference fees and membership fees) are not conferences on an irregular basis, such as Brazil. ('anada. ('hina.
delivering the required funds; both are essential to any society's Germany, Hungary, Korea, and Russia. There also aie annual
viability and ultimate survival. international conferences, such as A A C E International (lonneily
There are additional problems that arise f r o m the f o l l o w i n g the American Association f o r Total Cost Management), that
concerns: always have a number o f papers on value management in their
• Conference sponsors who pay anything f r o m $350 to $50,000 program. I n fact at their June 1996 conference held in Vwuouvei,
do not like to see a continual drop i n conference attendees. 17 value management papers were included in the pio);iain ol
• The lack o f funds can reflect unfavorably i n the quality o f the more than 100 papers.
conference proceedings and the services provided b y A t the moment, conferences aie held eithei annually or
the venue. biannually in Australia. China and lloit)? K o n ^ , l u i o p c a n
• Previous attendees seriously question their investment i n Community, France. Hungaiy. India. Japan. Saudi Aiahia. U K and
continuing to attend a particular conference. the United States (others may have Iven have omitted), These

MilMIIJ W O R L D Volume I». Numlx-i 2. Summer 2(KX) l


l>
conferences also tend to be programmed to meet the needs o f each case o f Australia, which is only marginally smaller than the United
society regarding time o f the year, school holidays and their States i n area and is at least an eight-hour f l i g h t f r o m its closest
annual general meeting. However, i t is not uncommon f o r these V M society i n Hong Kong, this may not be the best option.
dates to clash, making i t nearly impossible f o r people who want to
attend to do so. GEOGRAPHICAL ORGANIZATION
There always is the option f o r V M conferences to be organized so
AUSTRALIAN SITUATION that they precede or f o l l o w a V M or other related conference i n a
Currently the Institute o f Value Methodology Australia ( I V M A ) geographical area. I n this way societies can gain access to
membership is approximately 120. The last V M conference i n additional attendees and i n many cases additional interest f r o m
Australia was held i n 1997 (the 1998 and 1999 conferences were international speakers who have been attracted to the area by other
canceled). Normally the I V M A conference is held between participating V M society conferences. This option has the added
September and October. There has not been any mention so far o f benefit that a V M society always retains its identity.
an annual conference f o r the year 2000. Australia, like Brazil and As long as there is sufficient time f o r travel between venues,
perhaps India, might have a slightly different problem, which is to allow speakers and attendees to optimize their time and travel
directly related to geographic location. I n the case o f Australia, expenses, this option could become quite attractive. This approach
there is the additional problem o f its isolation. was used successfully f o r the 1999 Hong Kong and Hangzhou V E
Only a handful o f internationals have ever attended an I V M A conferences, where the majority o f the international and local
conference, the majority being f r o m Hong Kong, Malaysia, and speakers at the Hong Kong conference also presented papers i n
New Zealand. Average attendance has been approximately only Hangzhou; some o f the international speakers even included a
50-60 w i t h conference fees being heavily subsidized by I V M A to conference i n Calgary on their itinerary. This is an attractive
attract these numbers. option as travel costs are greatly reduced f o r an itinerary such as
So what can we do to prevent these problems f r o m escalating Sydney, Hong Kong, Hangzhou, Hong Kong, Taipei, Sydney.
further or, indeed, even to reduce them to an acceptable level?
There are a number o f options that readily come to mind, some o f JOINT VENTURE CONFERENCES
w h i c h have been tried previously w i t h limited success. During the 1999 San Antonio S A V E conference, one o f the
concepts seen as a very attractive potential solution was f o r SAVE
International to approach another large V M society w i t h a view to
sponsoring a shared conference i n a mutually acceptable location.
So what can we do to prevent these problems B y combining the resources o f two large V M societies, this
from escalating further or, indeed, even to option w o u l d allow conferences to be conducted annually at a
variety o f locations or a central location. I n principle i t should not
reduce them to an acceptable level? There are be too difficult to arrive at a mutually acceptable cost/profit
a number of options that readily come to sharing arrangement. B y clearly stating i n the advertising
campaign that the conference is a j o i n t venture, each society can
mind, some of which have been tried retain its individuality and image. Again there could be a host
previously with limited success. society f o r each conference w i t h responsibility f o r organization,
advertising, and administration.
As this option is likely to meet w i t h some internal resistance
BIANNUAL CONFERENCES f r o m both societies i t could be conducted on a trial basis. I f
There are no doubt some value societies that wish to conduct their successful, future conferences could be conducted on a biannual
own conferences biannually, thus reducing their costs and having or even a triennial basis.
the added benefit o f two annual membership subscriptions to
finance a conference. This could be an attractive option f o r some SUMMARY
societies w i t h a membership o f up to perhaps 150 and/or those Outlined here is a scries o f problems that exist i n the worldwide
w i t h conference attendance between 70 and 110. However, there V M community and require our attention. The growing number o f
is always the danger o f a society losing some o f its international international value conferences i n some way affects all value
profile and presence when f o l l o w i n g this option. societies. The degree by which societies are affected is related to
the geographical location and the proximity o f other value
HOST NATION ROTATION societies.
Another option is f o r conferences to be sponsored and conducted It was not too many summers ago that there were only a f e w
by more than one value society, with all o f the societies sharing the o f what we w o u l d now regard as very well-attended and
cost but only one society hosting and providing the venue. Host financially successful V M conferences conducted on an annual
roles w o u l d rotate f o r each conference. This approach might be basis. Further, at that time, competition was so limited that i t was
feasible i n , say, Europe where the geographical distances are not almost non-existent. However, this is no longer the case.
great and there are a number o f value societies. However, in the A number o f potential solutions to these worldwide problems

20 Volume 23, Number 2, Summer 2000 EOSDw O R L D


are identified here; because they represent changes to the status REFERENCES
quo, they are sure to meet w i t h a good deal of aggressive Hannan, D . , Chairman, International Committee to the Executive
resistance. That is acceptable, as long as this resistance produces Institute of Value Methodology Australia ( I V M A ) . Annual
some positive results. It was once stated that there is no progress Report, October 3, 1966.
without conflict. It would be nice to have people resist these
changes to the point that they became creative enough to generate
some new and practical alternatives. Donald Hannan, CVS-Life, FSAVE, has been a professional value
The purpose of this article has been to stimulate discussion at methodology practitioner since 1972. He spent 17 years as the
an international level so that we, as a f a m i l y o f V M societies, can DOD (Australia) principal value analyst and served on the SAVE
rationalize our conference activities so that no one society is International Certification Board from 1990-1997. Hannan is a
disadvantaged, and collectively we all can satisfy the needs o f past president (divisional) of the Institute of Industrial Engineers
those attending our conferences. and a founding fellow (1977) of the Institute of Value Methodology
W h i l e we do have some problems w i t h international V M (Australia).
conferences, there are solutions. Let us work at solving them by"
putting our problem-solving skills to work f o r the improvement o f
the V M movement and the betterment o f all value societies
worldwide.

A100
TECHNIQUES
VALUE Techniques of Value Analysis and Engineering (3rd edition)
By Lawrence D. Miles

This book, written by the originator of value analysis and value engineering, shows
managers and other professionals specific steps to disciplined thinking, giving them 25 to
50 percent more efficiency—both in quality and quantity.

Member: $36, nonmember: $41

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BftMIIJ W O R L D Volume 23, Number 2, Summer 2000 21


Reflections
MY VALUE CAREER

Joseph V. Lambert, CVS

INTRODUCTION TO VE Marietta where I met a whole team o f people who were true
In looking back, i t seems like just yesterday when I first became believers i n the value methodology. The champion was Dr.
aware o f value analysis, but i t was 28 years ago! I was a young Seymour Zieberg. The Value Engineering Department consisted o f
man working f o r A V C O Electronics i n Cincinnati, Ohio. I t was i n B i l l Wood, Pete Megani, Dr. Jack Michaels, A r t Williamson, Neal
the early '70s, and I was an industrial engineer (IE) assigned to the Gardner, and T o m Zumberg.
PRC-70 program. PRC-70 was a "man-pack" radio f o r the U.S.
Army. A l o n g w i t h m y regular duties, I also was asked to put out INTRODUCTION TO SAVE
fires on other programs where cost and availability were causing This opened another chapter i n my value engineering career. Pete
schedules to slip. I was i n the middle o f working on a critical cost Megani told me about the existence o f SAVE International. I had
and availability issue on the production f l o o r when another I E i n been practicing value analysis f o r 12 years and never knew about
the office came out to tell me about an exciting new problem- S A V E . W i t h the encouragement and support o f the Value
solving tool he had just learned. Engineering Department, I became involved i n the society. I
started w i t h responsible jobs at the chapter level. The highlight f o r
INTRODUCTION TO FUNCTIONS me was when I organized and ran a one-day T Q M and V E
The other I E had just returned f r o m a value engineering workshop. Awareness symposium that drew 135 people—the chapter put
He asked me i f I knew the function o f the issue I was studying. more than $3,500 into its coffers as a result o f the event. A t the
Naturally, I didn't know! I knew its use, but not its function. He suggestion o f my colleagues at Martin and friends including T o m
convinced me that we needed to go upstairs to the design K i n g and Stu Davis, I ran f o r national office as the V P o f Southeast
engineering group and ask them what the function was. I t took a Region. I stayed on the board f o r 11 years and had many positions,
while, but finally the designer, m y colleague, and I identified the finally culminating as president f r o m 1996-1998. A f t e r finishing
function as "protect user." As i t turned out, the initial design called m y term as immediate past president, I left the S A V E International
for high voltage, and the designer wanted to prevent testers f r o m board, took an early retirement f r o m then Lockheed Martin,
reaching into the unit. However, after the prototype phase, the system moved to a new house, and started m y o w n company, Lambert
ended up with only low voltage, but the card cage casting was left in Management Group. Exciting times!
the design. So we were able to eliminate the card cage casting
because the function o f "protect user" was no longer relevant. LESSONS LEARNED
I n reflecting, I realize that several lessons have stuck w i t h me.
UP THE RANKS First, you must have a high level champion to ensure the success
This was the beginning o f m y exposure to value engineering. Over o f your program. The second lesson relates to workshops, and I
the years, I have used the value methodology continually—from invoke i t to this day i n m y own company: Remember that we are
A V C O Electronics, to North Electric Telecommunications, to only as good as our current workshop. The other two hundred past
Columbus Electric Manufacturing Co ( C E M C O ) . Through the successes don't mean a thing i f the current workshop is not a
value methodology at C E M C O , I had achieved much success and success. We can't rest on our laurels! Third, enjoy life, friends, and
parlayed m y achievements into becoming the executive vice those not so friendly, as they are there to influence your l i f e ; we
president. I n 1981, C E M C O w o n the prestigious Value Analysis can decide just what effect we allow them to have. I believe that
Award f r o m Purchasing Magazine f o r accomplishments achieved God has a plan f o r all o f us; it's up to us to try to figure out just
while I was the executive VP. I n 1983, I moved on to M a r t i n what i t is without attempting to control i t .

Volume 23. Number 2. Summer 2000 M i M I I J W O R L D


Share the Value
Value World is looking for original articles for upcoming issues. You can also submit reprints or abstracts from other
journals or periodicals, if you obtain permission from the copyright holder(s). Each issue of Value World will follow
a specific theme, featuring articles related to that theme. The deadline for the spring 2001 issue, "Health Care," is
October 16, 2000.

Text
1. Submit manuscripts as five typed, double-spaced paper copies for peer review.
2. A computer file of the final copy of accepted manuscripts is requested on a 3-7 " diskette as a text-only file.
2

3. All material should follow The Chicago Manual of Style, with references in the following format: Author(s).
Title. City: Publisher, Date, Page(s).
4. A l l submissions should include the phone and fax numbers and, i f applicable, e-mail address of the
corresponding author.
5. A 25- to 50-word biography of the author should be included at the end of the article.
6. A l l material is subject to copyediting.

Charts/Graphs/Photographs
1. Camera-ready artwork of all charts and graphs must accompany editorial matter when submitted for
consideration.
2. Electronic files for charts and graphs should not be embedded or created within the text file for the article. These
elements should be created separately and numbered consecutively (Graph 1, 2, 3 or Chart 1, 2, 3, etc.)
Electronic files for charts and graphs should be created in Freehand or Illustrator. I f charts and graphs are
created in other programs, they must be saved as EPS or TIFF files.
3. Do not use colors to differentiate information contained within a chart or graph. Value World will be reproduced
as one color, so charts and graphs must use screen values of black to differentiate values.
4. When creating graphs with columns of information, the information for each column should be separated by
one tab.
5. Photographs can be provided as four-color or black-and-white prints, and will be returned at the author's
request. Slides are unacceptable for reproduction. Scans of photographs should be scanned at 300 dpi, saved as
grayscale images, and provided as TIFF files. If these specifications are not followed, prints must be provided
to ensure reproduction quality.

Send materials to:


Roger Sperling, editor-in-chief. Email preferred: Roger@vms-inc.com Use "Candidate article" as subject line. Or
mail to Roger Sperling, Value Management Strategies, 327 Wimbledon Road, Walnut Creek, CA 94598.
Articles that do not meet these guidelines may not be used in Value World.

I H E O W O R L D Volume 23, Number 2, Summer 2000 23


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24 Volume 2.V Number 2. Summer 2000 I'HUH W O RL D


Value World is published three times a year by SAVE International and is SAVE I n t e r n a t i o n a l Staff
distributed internationally.
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