Professional Documents
Culture Documents
Hydroprocessing of New and Waste Soybean Oil For Obtaining Biodiesel An Operational Conditions Study
Hydroprocessing of New and Waste Soybean Oil For Obtaining Biodiesel An Operational Conditions Study
A R T I C L E I N F O A B S T R A C T
Keywords: A study of the operational conditions on the hydroprocessing of new and waste soybean oil to obtain biofuel
NiMo/Al2O3 catalyst using a NiMo/Al2O3 catalyst was here performed. Fatty acid composition, moisture, peroxide and acidity values
Soybean oil hydroprocessing of waste and new soybean oil were analyzed. The main differences between both oils are the peroxide value and
Waxes
the fatty acid concentration values. The optimization of operational conditions was performed in a fixed-bed
Waste soybean oil
Optimization of reaction parameters
continuous flow micro reactor. Five operational conditions were separately analyzed using new soybean oil:
temperature, pressure, soybean oil/heptane and sulfur concentrations and catalyst mass. The results show that
the triglycerides conversion and waxes formation mainly depend on temperature, soybean oil/heptane con
centration and mass catalyst. The optimal operational conditions were the following: T = 380 ◦ C, P = 40 bar,
soybean-oil/heptane concentration = 0.104 mol/L, Dimethyl disulfide = 0.05 v/v% and catalyst mass = 0.1 g.
Reaction products were analyzed by FTIR spectroscopy and gas chromatography. The soybean oil hydro
processing was analyzed in both reaction steps: the triglyceride hydrogenolysis and fatty acid deoxygenation. In
the hydrogenolysis step, the fatty acid with the highest concentration is the oleic acid in both new and waste oil.
In the deoxygenation step, the obtained biofuel contains mainly n-C18, n-C17, n-C16 and n-C15 hydrocarbons. n-
C17 is the hydrocarbon with the highest concentration in both new and waste soybean oil. Results show that the
NiMo/Al2O3 catalysts favors the decarbonylation and decarboxylation mechanisms over the hydrocracking and
hydrodeoxygenation in both new and waste oil. Finally, our results shows that through a detail analysis of the
operational conditions, it is possible to obtain biofuel avoiding the waxes formation. This study will allow to
correctly evaluate new catalysts and other oils on hydroprocessing reactions.
* Corresponding author.
E-mail address: guevaraa@uaeh.edu.mx (A. Guevara-Lara).
https://doi.org/10.1016/j.cej.2022.139508
Received 18 June 2022; Received in revised form 24 September 2022; Accepted 27 September 2022
Available online 30 September 2022
1385-8947/© 2022 Elsevier B.V. All rights reserved.
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
bonds of triglycerides (Tg) to obtain hydrogenated triglycerides (HTg) is analyzed. Finally, this composition was related to physicochemical
performed. Afterward, hydrogenated triglycerides are transformed by properties of new and waste soybean oil.
hydrogenolysis into fatty acids (FA), and waxes [8]. In a second step,
fatty acids are transformed into linear alkanes. Fatty acid deoxygenation 2. Experimental
can occur through three main mechanisms. The first mechanism is the
hydrodeoxygenation (HDO) able to produce octadecane (n-C18) and 2.1. New and waste soybean oil characterization
water. The second mechanism is the decarbonylation (DCO) leading to
heptadecane (n-C17) and CO [15,16,18]. In the third mechanism, n-C17 Physical and chemical properties of new and waste soybean oil such
and CO2 are formed through decarboxylation (DCO2). Finally, penta as density, moisture, volatile matter, peroxide value, acid value and fatty
decane (n-C15) and hexadecane (n-C16) can be formed by hydrocracking. acid profile were determined.
Additionally, secondary reactions such as hydrocracking, isomerization, Oil density was measured at 25 ◦ C, using a certified pycnometer (25
dehydrogenation, and aromatization could carry out producing light mL). The density ρ (g/mL) was calculated using Equation (1).
alkenes, isoalkenes, alkenes and aromatic compounds, respectively mp2 − mp1
[19–20]. ρ= (1)
Vp
In hydroprocessing reactions, activity and selectivity have been
related to the presence of active phases [21]. In a comparative study of In which mp1 is the mass of the empty pycnometer (g),mp2 is the mass
soybean oil hydroprocessing, Veriansyah et al [22] mentioned that of the pycnometer with oil (g), and Vp is the pycnometer volume (mL).
NiMoS/Al2O3 catalyst showed higher activity than the Pd/Al2O3, Moisture and volatile matter were determined by weight difference.
CoMoS/Al2O3, Pt/Al2O3 and Ru/Al2O3 ones. In addition, Rana et al. [8] For this purpose, 20 g of oil was added in the beaker. Oil was then heated
compared the activity of NiW/SiO2-Al2O3 and NiMo/Al2O3 catalysts. at 120 ◦ C until steam and bubbles were not observed in the sample.
Acidity of NiW/SiO2-Al2O3 catalyst favors the hydrocracking, decar Finally, the sample was cooled to 25 ◦ C and weighted.
boxylation, and decarbonylation reactions, while hydrodeoxygenation Peroxide values were obtained as followed: 5 g of oil was dissolved in
reaction is performed with a NiMo/Al2O3 catalyst. Kim et al [17] re a 25 mL of 40 v/v% dichloromethane/glacial acetic acid solution
ported the hydroprocessing of soybean oil using NiMoS, CoMoS, Ni, and [23,24]. Then, 10 mL of boiling water and 1 mL of 1 M KI aqueous so
Pd catalysts. They observed that if the catalysts maintain their sulfide lution were simultaneous added. Subsequently, a starch solution was
state, the hydrodeoxygenation activities are increased. Moreover, added as an indicator. Finally, resulted solution was titrated with a 0.01
whatever the catalyst used, they mainly identified products such as al M Na2S2O3 standard solution. Peroxide value (P.V.) in meq/Kg was
kanes, alkenes, cycloalkanes, aromatic compounds and isomers. determined using Equation (2).
On the other hand, catalytic performance of vegetable oil is
1 (V1 − V0 )C
commonly reported at high conversions (close to 100 %). At these high P.V. = x (2)
2 mso
conversions, catalytic activities are sometimes not representative of the
test and are useless for comparative purposes. For this reason, the cat with V1 and V0 representing respectively the Na2S2O3 added volume (L)
alytic evaluation tests need to be performed under chemical conditions and the reference added volume (L), C is the concentration of Na2S2O3
that allow to compare catalytic activities. In unwanted cases, chemical (mol/L), and mso is oil mass (Kg).
regimes can produce waxes that are a great problem in biodiesel syn Acidity oil value was determined by titration. 5 g of oil was added to
thesis. For this reason, the operational conditions must be optimized. 20 mL of a 95 v/v% ethanol/water solution. Successively, some drops of
The main focus of this work is perform the hydroprocessing of new phenolphthalein were added. The solution was titrated with a 0.1 M
and waste soybean oil to obtain biofuel. For this purpose, the physico KOH standard solution. Acidity value (A.V.) was displayed using the
chemical properties of new and waste soybean oil were studied. Addi Equation (3).
tionally, the optimal operational conditions that allow testing the
catalyst activity under a kinetic regime were identified. In order to A.V. =
VKOH CKOH PM KOH
× 100 (3)
achieve this goal, hydroprocessing reaction using NiMo catalyst sup mso
ported on alumina was performed optimizing the following conditions: In which CKOH is the concentration of the KOH solution (mol/L), VKOH
temperature, H2 pressure, oil/heptane concentration, sulfide concen is the added volume of KOH solution and PMKOH is the molecular weight
tration, catalyst mass. Determination of these reaction conditions allows of KOH.
to evaluate the catalytic performance for the hydroprocessing of new New and waste soybean oils and as-obtained biodiesel were quanti
and waste soybean oil. The hydrocarbon composition in biofuel was tatively analyzed by Fourier transformed infrared spectroscopy (FT-IR)
2
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
3
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
Fig. 2. Infrared spectra of A) soybean oil, 10 v/v% in heptane, B) linoleic acid, 10 v/v% in heptane and C) linoleic acid and soybean oil mixture.
4
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
Fig. 3. Calibration curve for A) triglyceride and B) fatty acid concentrations analysis obtained by infrared spectroscopy.
Fig. 4. Temperature effect on the hydroprocessing of triglycerides. P = 40 bar, mcatalyst = 0.05 g, 20 %v/v (CTg = 0.208 mol/L), 2 %v/v DMDS, QL = 0.3 cm3 min-1
and QH2 = 35 cm3 min− 1.
5
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
3.3. Optimization of the operational conditions for the hydroprocessing of et al. [8] reported that activation energy value for triglyceride conver
soybean oil sion is around 140 KJ/mol. Activation energy obtained here is 157.5 KJ/
mol. These values are similar suggesting in this case that the test is
In order to obtain biodiesel avoiding the waxes production, we car suitable to perform.
ried out the hydroprocessing of new oil at low conversions. For this
purpose, five operational conditions (temperature, H2 pressure, oil/ 3.3.2. H2 pressure effect
heptane concentration, sulfiding agent concentration and catalyst mass) The effect of H2 pressure on triglyceride conversion was also studied.
were separately analyzed. These experiments allow determining the For this purpose, a 0.3 cm3/min flow of new soybean oil (20 % v/v of
optimal operational conditions, which can be used to obtain a kinetic oil/heptane with 2 % v/v of DMDS), 35 cm3/min H2 flow were fed to the
regime. Triglyceride conversion obtained through hydrogenolysis reac reactor containing 0.05 g of previously sulfide catalyst. Reaction was
tion step (Fig. 1) was also analyzed. carried out at 380 ◦ C in agreement with previous experiment. The effect
of H2 pressure on triglyceride conversion was evaluated at two H2
3.3.1. Temperature effect pressures (35 and 40 bar). Fig. 5 shows the results of triglyceride con
The effect of temperature on the soybean oil hydroprocessing was version (x1) as a function of liquid flow (QL). It should be noted that
studied. Triglyceride conversions (x1) as a function of temperature are triglyceride conversion curves do not show significant differences
shown in Fig. 4. Noticeable changes for triglyceride conversion can be whatever the H2 pressure used.
observed according to the temperature. As expected, increasing the In both cases, product samples presents fatty solids. However, the
temperature leads to an increase of triglyceride conversion. One should amount of these solids is lower at 40 bar than those observed at 35 bar. It
note that triglyceride conversions are relatively similar at 340 and is important to mention that product samples are liquid immediately
360 ◦ C showing values close to 0.1 in both cases. However, the situation after the test. However, the presence of solids in the samples is noticed
changes when increasing the temperature up to 370 ◦ C. At 380 ◦ C, tri after 20 min.
glyceride conversion is close to 0.5 and about 48 % higher than for the
340–360 ◦ C range. 3.3.3. Soybean-Oil/heptane concentration effect
This behavior is similar to the one reported by Bezergianni et al. Concentration of soybean oil in heptane was modified in order to
[31].The highest conversion is observed at 400 ◦ C with a value close to evaluate how this operational condition influences the triglyceride
0.7. conversion. Conditions of the test (P = 40 bar, T = 380 ◦ C, 35 cm3/min
During the test, the formation of fatty solids on the product samples H2 flow, 0.05 g of catalyst and 2 % v/v of DMDS) were selected
especially at 340 and 360 ◦ C is observed. At these temperatures, a considering the previous results. In this case, two concentrations of 20 %
similar quantity of fatty solids was noticed. However, solids formation v/v (0.208 mol/L) and 10 % v/v (0.104 mol/L) of soybean oil in n-
decreases at 380 ◦ C. At this temperature, free fatty acid formation is heptane were prepared. Results are shown in Fig. 6. In both cases, results
favored and consequently the quantity of solid observed is smaller [10]. show that increasing the liquid flow (QL) leads to a decrease of the tri
In a study of processing of soybean oil using a NiMo catalyst, Rana glyceride conversion. Moreover, depending on soybean-oil/heptane
Fig. 5. H2 pressure effect on the hydroprocessing of triglycerides. T = 380 ◦ C, mcatalyst = 0.05 g, 20 %v/v (CTg = 0.208 mol/L), 2 %v/v DMDS, and QH2 = 35
cm3 min− 1.
6
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
Fig. 6. Soybean-oil/heptane concentration effect on the hydroprocessing of triglycerides. T = 380 ◦ C, P = 40 bar, mcatalyst = 0.05 g, 2 % v/v DMDS, and QH2 = 35
cm3 min− 1.
concentration, different conversions of triglycerides can be observed. using a concentration of 10 % v/v of soybean-oil/heptane. With this last
Comparison between 10 % v/v and 20 % v/v curves suggests that tri consideration, the concentration 10 % v/v of soybean-oil/heptane was
glyceride conversion decreases when the soybean oil/heptane concen selected as an optimal condition reaction. This result is similar to the one
tration increases. Considering a liquid flow value of 0.4 cm3/min, reported previously by Tóth et al. [32].
conversions of triglycerides are 0.2 and 0.42 for 20 and 10 %v/v,
respectively. However, 30 min after the reaction finished, the formation 3.3.4. Effect of sulfiding concentration agent
of fatty solids was observed in all samples obtained using a concentra The effect of sulfiding agent concentration on triglyceride conversion
tion of 20 % v/v of soybean-oil/heptane. This fact suggests that these has been analyzed (T = 380 ◦ C, P = 40 bar, 0.05 g of catalyst, 35 cm3/
products are not stable. On the contrary, fatty solids are not formed min H2 flux, 20 % v/v of oil/heptane). A sulfiding agent was added to
Fig. 7. DMDS concentration effect on the hydroprocessing of triglycerides. T = 380 ◦ C, P = 40 bar, mcatalyst = 0.05 g, 20 % v/v (CTg = 0.208 mol/L) and QH2 = 35
cm3 min− 1.
7
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
the oil/heptane solution in order to maintain the sulfide state and the operational conditions influences the triglyceride conversion. Triglyc
catalyst activity. Dimethyl disulfide (DMDS) was selected as sulfiding eride conversion does not show large variation under our selected
agent. Ojagh et al. [33] reported the use of high concentrations of DMDS conditions of H2 pressure and DMDS concentration. However, condi
improve the conversion rates of oxygenated compounds and decrease tions such as temperature, soybean-oil/heptane concentration and
the carbon content on NiMo/Al2O3 catalysts. Concentration of sulfiding catalyst mass impact significantly on the conversion. Temperature and
agent was analyzed using 0.5 and 2 % v/v of DMDS. Results are shown in soybean oil/heptane concentration play a significant role here and they
Fig. 7. In both cases, whatever the DMDS concentration, similar con can be manipulated in order to obtain waxes insoluble in heptane.
versions of triglycerides are noticed suggesting that under both con The operational conditions allow obtaining low conversions of tri
centrations an approaching behavior on catalytic activity can be glycerides without the presence of waxes were the following: T =
expected. For this reason, we selected a concentration of 0.5 % v/v of 380 ◦ C, P = 40 bar, soybean-oil/heptane concentration = 0.104 mol/L,
DMDS as an optimal condition. %DMDS = 0.05 % v/v, catalyst mass = 0.1 g and 0.4 cm3/min of liquid
flow. Fig. 9 shows the triglyceride hydroprocessing curve obtained
3.3.5. Effect of catalyst mass considering the optimal conditions. As expected, one should notice that
In order to obtain the optimal operational conditions and conse triglyceride conversion decreases when increasing the liquid flow.
quently a kinetic regime, the effect of catalyst mass was also analyzed (T Additionally, liquid samples were stables and the formation of fatty
= 380 ◦ C, P = 40 bar, 35 cm3/min H2 flux, 20 % v/v of oil/heptane, 2 % solids was not observed. Taking into account the results shown before,
v/v DMDS). Four different catalyst masses (0.05, 0.1, 0.5 and 1.0 g) were these optimal conditions will be considered and used as a reference in
tested, results are shown in Fig. 8. Curve obtained using 0.05 g of the hydroprocessing reactions of new and waste soybean oil.
catalyst shows a dramatic decrease of triglyceride conversion when the
liquid flow increases. Indeed, considering a liquid flow of 0.4 cm3/min,
the triglyceride conversion is only 16 %. This situation is also worsened 3.4. Hydroprocessing of new and waste soybean oil
by the presence of waxes after 2 h of reaction finished. As soon as the
catalyst mass increases, triglyceride conversion reaches much higher Hydroprocessing is a technology able to transform oil (new, waste or
values. For the 0.10 and 0.5 g curves, conversion values are 39 % and 64 a mixture of both) into hydrocarbons. In general, oil hydroprocessing is
% (with QL = 0.4 cm3/min), respectively. Increasing further the catalyst perform through two consecutive reaction steps: triglyceride hydro
mass to 1.0 g leads to an increase of conversions of triglycerides with genolysis and fatty acid deoxygenation, Fig. 1. These reaction steps
values close to 100 %, whatever the liquid flow. This last behavior depend on both temperature reaction and the oil type (new or waste).
avoids the observation of changes on the triglycerides conversion. Indeed, depending on the oil type, marked changes can be observed on
Taking into account the results shown before, we selected 0.1 g of the triglyceride hydrogenolysis and fatty acid deoxygenation, Fig. 10.
catalyst as optimal content due to the use of this catalyst mass will allow Results show that the increase of the temperature leads to a significant
to properly compare the results. Note that this optimal mass was sta increase of triglyceride and fatty acid conversions. Results show a clear
tistically corroborated though an analysis of variance (ANOVA) with a influence of the oil type on hydroprocessing efficiency, Table 3. Fig. 10a
Tukey comparison. shows the triglyceride hydrogenolysis conversion (x1) of new and waste
The study of the optimal operational conditions was done in order to oil as a function of the temperature. For hydrogenolysis step, one should
perform the hydroprocessing of soybean oil. Operational condition notice that waste and new oil present similar hydrogenolysis conver
values are reported in Tables S1, S2 and S3 (Supporting information). sions (x1) at 380 ◦ C with values of 28.1 and 27.3 %, respectively.
Obtained results clearly emphasize that the modification of the However, increasing the temperature up to 400 ◦ C leads to a lower
conversion of the waste oil compared to the ones found for new oil. This
Fig. 8. Catalyst mass effect on the hydroprocessing of triglycerides. T = 380 ◦ C, P = 40 bar, 20 % v/v oil/n-heptane (0.208 mol/L), 2 % v/v DMDS, and QH2 = 35
cm3 min− 1.
8
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
Fig. 9. Hydroprocessing of triglycerides considering the optimal reaction parameters. T = 380 ◦ C, P = 40 bar, 10 % v/v oil/n-heptane, 0.5 % v/v DMDS, and QH2 =
35 cm3 min− 1. mcatalyst = 0.1 g.
Fig. 10. Temperature effect on triglyceride (x1) and fatty acid (x2) conversions of new and waste oil.
9
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
hydroprocessing of new and waste soybean oil are reported in Table S4 3.5. Approximation kinetic model to produce biodiesel from triglycerides
(Supporting information). Fig. 12 shows the molar concentrations of
each hydrocarbon obtained from the hydroprocessing of new and waste 3.5.1. Kinetic model of the operational conditions
soybean oil at 380 ◦ C. Obtained biodiesel contains mainly n-C18, n-C17, An approximation kinetic model using the previous experimental
n-C16 and n-C15 hydrocarbons. The hydrocarbon with the highest con results was developed. The model was based on four operational con
centration is n-C17 in both new and waste soybean oils. ditions (temperature, H2 pressure, oil/heptane concentration and cata
Hydroproccesing products are depend on the fatty acid formed lyst mass) analyzed in section 3.3. For this purpose, some considerations
during the hydrogenolysis step [34]. In this case, the oleic acid is the were included in order to perform the model.
fatty acid with the highest concentration in both new and waste oil Triglyceride hydrogenolysis is associated with parallel first order
(Table 2). According to Kandel et al [35], the selectivity of oleic acid is reactions to obtain the fatty acids and the unwanted waxes, Fig. 1. For
defined through three main types of hydrocarbon products: hydro this reason, representative rate constant values of fatty acids (kFA) and
cracking (<n-C17), decarbonylation (n-C17) and hydrodeoxygenation (n- waxes (kw) were calculated. Calculations and kw/kFA data are provided
C18). Selectivity results at 380◦ C are shown in Table 4. Results show a in section S.1.1 (Supporting Information).
very high selectivity to n-C17 in both oils. In the case of biofuel obtained Fig. 13 shows the kw/kFA representative values for each operational
from new oil, NiMo/Al2O3 catalyst favors the decarbonylation (78 %) condition using the kinetic model of parallel reactions, Tables S6a-S6d
over hydrocraking (15 %) and deoxygenation (7 %). A similar behavior (Supporting Information). Fig. 13A shows the kw/kFA values as a func
could be observed for the biofuel obtained from waste oil: decarbon tion of the temperature. One should note that kw/kFA values increase
ylation (63 %) over hydrocraking (35 %) and deoxygenation (2 %). when the temperature increases in agreement with the images provided
In order to go deeper in the understanding of how the temperature in Fig. 4 which shows that the waxes formation is similar in all cases.
effect influences hydrocarbons selectivity, it is necessary to study the As observed in section 3.3.2, triglyceride conversion (x1) is similar
behavior of each hydrocarbon when increasing the temperature. Fig. 11 whatever the H2 pressure used (Fig. 5). However, the kinetic model al
shows the n-C15, n-C16, n-C17, n-C18 selectivities as a function of tem lows to appreciate that kw/kFA values decrease as soon as the H2 pressure
perature using new oil. The NiMo/Al2O3 catalyst presents a high selec and the liquid flow increase, Fig. 13B.
tivity to n-C17, whatever the temperature used. However, selectivities of The effect of soybean-oil/heptane concentration on the behavior of
n-C15, n-C16 and n-C18 present marked differences which can be well kw/kFA was also studied, Fig. 13C. Results show that increasing the liquid
understood if one considers the reaction mechanism (Fig. 1). n-C15 flow (QL) leads to a decrease of kw/kFA values in both concentrations, 10
selectivity becomes much higher if temperature increases indicating that and 20 % v/v of soybean oil in heptane. Moreover, considering a liquid
hydrocraking is preferred here at higher temperatures. On the contrary, flow value of 0.4 cm3min− 1, kw/kFA values are close to 0 in both cases.
n-C18 selectivity tend to decrease when increasing the temperature However, the formation of waxes is lower using the 10 % v/v, as we
showing that hydrodeoxygenation (HDO) reaction is not favorated mentioned in the section 3.3.3.
[31,36,37]. The proposed kinetic model allows to appreciate the waxes effect as
function of the catalyst mass, Fig. 13D. Curve obtained using 0.5 g of
catalyst shows that kw/kFA values are similar in the 0.05–0.35 cm3min− 1
10
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
Fig. 12. Hydrocarbon composition of biofuel from new and waste soybean oil at 380 ◦ C.
waste oil were also calculated, the suffix –waste was used to identify the
Table 4
samples. Calculations and data of fatty acid hydrogenation constants are
Hydrocarbon selectivity in biofuels from hydroprocessing of new and waste oil
provided in section S.1.2 and Tables S9 and S10 (Supporting Informa
at T = 380 ◦ C.
tion). Finally, the fatty acid deoxygenation constant of new oil (kOA-D,
Biofuel n-C18 n-C17 n-C16 n-C15 kLA-D, kLNA-D and kPA-D) were calculated. Similarly, the suffix –waste was
(%) (%) (%) (%) used to identify the samples. Calculations and data of fatty acid deox
from new oil 7 ± 0.6 78 ± 1.1 5 ± 0.7 10 ± 0.6 ygenation constants are provided in section S.1.2 and Tables S11 and
from waste oil 2 ± 0.4 63 ± 1.5 22 ± 0.3 13 ± 0.3 S12 (Supporting Information).
Fig. 14 shows the fatty acid constants for new and waste oil as
function of temperature. As expected, increasing the temperature leads
range. For the 0.05 and 0.1 g curves, kw/kFA values are close to 0 what
to an increase of the fatty acid hydrogenation constants, Fig. 14a.
ever the liquid flow used. This kinetic model does not allow to obtain
Additionally, comparison between the new and the waste oil shows a
kw/kFA values at conversions close to 100 %, as in the case of the 1 g
similar fatty acid hydrogenation constants. Fig. 14b shows that both oils
curve. For this reason, this results are not shown here. However, 0.1 g
exhibit similar fatty acid deoxygenation constant values. However, at
was selected as optimal content because the conversions can be
410 ◦ C, the fatty acid deoxygenation constant values of oleic acid in both
measured with less experimental error.
new and waste oil, kOA-D and kOA-waste-D, respectively, are higher than the
ones found for the other fatty acids. This result is in agreement with
3.5.2. Kinetic model of the hydroproccesing of new and waste soybean oil
section 3.4 since the oleic acid is the fatty acid with the highest con
After the kinetic model of operational conditions, a kinetic approx
centration in both new and waste oil.
imation was performed for the hydroprocessing of new and waste soy
Finally, the apparent activation energies (Ea) of hydrogenation
bean oil. This approximation considers that there was not formation of
(HYD) and deoxygenation steps were calculated. Results are shown in
waxes, therefore, kw = 0.
Table 5. In the case of new oil, activation energy values of HYD are
Assuming that equations for a continuous fed stirred-tank reactor can
similar (44.8 Kcal mol− 1) whatever the fatty acid analyzed. However,
be used in this case replacing the reaction time for the space–time [38]
differences could be appreciated in the Ea values of deoxygenation step.
and considering a first-order reactions in the sequence with equimolar
Activation energy values are similar using palmitic, linoleic and lino
stoichiometry, the consecutive linear reaction from triglycerides to fatty
lenic acids. Nevertheless, the oleic acid presents the highest activation
acids and consequently to hydrocarbons was then obtained as follows:
energy value (48.0 Kcal mol− 1). In the case of waste oil, activation en
KFA KFA− D ergy values of HYD are also similar (45.3 Kcal mol− 1) whatever the fatty
Triglycerides → Fatty acids → Hydrocarbons
acid analyzed. However, the activation energy values of deoxygenation
The absence of waxes allows calculating the fatty acid hydrogenation are different in all the fatty acids. The oleic acid presents the highest
constant (kFA-i) using the (k1) values and fatty acid concentration values activation energy value of deoxygenation (43.5 Kcal mol− 1).
reported in Table 2. The fatty acid deoxygenation constant (KFA− D ) was
also calculated using the fatty acid concentration obtained by both IR 4. Discussion
analysis and the fatty acid concentration values reported in Table 2. kFA
calculation is provided in section S.1.2 (Supporting Information). Pre The research performed in this study, allows to emphasize that the
vious results allow us to determine the fatty acid hydrogenation and formation of fatty solids depends on conditions such as: temperature,
deoxygenation constants. The fatty acid hydrogenation constants of new pressure, oil/heptane concentration, DMDS concentration and catalyst
oil (kOA, kLA, kLNA and kPA) were calculated,where the letters OA, LA, mass. Based on above, the optimized operational conditions are the
LNA and PA corresponds to the oleic acid, linoleic acid, linolenic acid following: T = 380 ◦ C – 410 ◦ C, PH2 = 40 bars, 10 % v/v oil/n-heptane,
and palmitic acid, respectively. Fatty acid hydrogenation constants of 0.5 % v/v DMDS, QH2 = 35 cm3/min and mcatalyst = 0.1 g. These optimal
11
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
Fig. 13. The kw/kFA representative values using a kinetic model of parallel reactions in function of A) Temperature effect, B) H2 pressure effect, C) Soybean-Oil/heptane
concentration effect, D) Effect of catalyst mass. (Representative values, complete calculation and details are provided in section S1, Supporting Information).
Fig. 14. Hydrogenolysis and deoxygenation rate constants of fatty acids calculated by applying the kinetic model for the hydroprocessing of new and waste soy
bean oil.
operational conditions allow to study the hydroprocessing of new and of view, catalytic activities are higher using new oil than waste oil. These
waste oil using a NiMo/Al2O3 catalyst. Results emphasize that both oil differences could be attributed to the composition and properties of each
type and temperature impacts the biofuel quality. From a general point oil. In agreement with Table 2, new oil exhibits higher concentration of
12
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
Table 5 5. Conclusions
Apparent activation energy values of hydrogenolysis (HYD) and deoxygenation
reactions for new and wasted soybean oil. In the present study, the operational conditions and properties of
Fatty acid New oil Ea (Kcal mol− 1) Wasted oil Ea (Kcal mol− 1) new and waste soybean oils were analyzed in order to obtain biofuel
HYD Deoxygenation HYD Deoxygenation
without the presence of waxes during the hydroprocessing. Differences
between new and waste oils were investigated and analyzed. These re
Palmitic 44.8 42.4 45.3 32.8
sults suggest that the main differences between new and waste oil are
Linoleic 44.8 41.3 45.3 39.7
Linolenic 44.8 41.0 45.3 28.3 the free fatty acid concentrations and the peroxide values. New soybean
Oleic 44.8 48.0 45.3 43.5 oil contains higher concentration of oleic acid than waste oil. The
optimization of operational conditions suggest that the formation of
fatty solids can be mainly avoided by controlling the temperature, the
oleic acid suggesting a beneficial effect of this acid for biodiesel pro oil-heptane concentration and the catalyst mass.
duction. In the case of waste oil, soybean oil cooking produces an in The analysis of new and waste soybean oil hydroprocess shows that
crease of the free fatty acid concentrations, especially of palmitic acid. the reaction rate and selectivity depend on the temperature and the
Taking into account that the triglyceride transformation mechanism is composition of new and waste oil. Both reaction steps, hydrogenolysis
mainly associated to hydrogenolysis and deoxygenation steps, marked and deoxygenation are influenced to the free fatty acid concentrations.
changes could be observed depending of the oil type. The use of new oil The linoleic acid appears to be better than palmitic acid for obtaining
leads to the most beneficial effects in conversion terms (Table 4). The biofuel.
highest conversions are then observed for new oil. Triglyceride con Results also emphasize that catalytic hydroprocess is a tool able to
version (x1) of new oil is only 2 % higher than the one found for waste transform food industry residual oils and to provide them added value.
oil. However, the use of new oil leads to an increase by 41 % of the fatty In subsequent works, this study will allow to correctly compare the use
acid conversion (x2). Hydrogenolysis and deoxygenation steps also of new catalysts on hydroprocessing reactions if both reaction steps are
depend on temperature. According to the temperature, different be considered.
haviors on the conversions can be noticed (Fig. 10). At 380 and 390 ◦ C,
new and waste oils present similar triglyceride conversion (x1) values.
However, at these temperatures, new oil shows higher deoxygenation Declaration of Competing Interest
conversion values (x2) than waste oil. These results can be explained by
assuming the presence of a high quantity of free fatty acids in waste oil, The authors declare that they have no known competing financial
particularly of palmitic acid. Increasing the temperature to 410 ◦ C, interests or personal relationships that could have appeared to influence
hydrogenolysis conversion value of new oil is higher than the one the work reported in this paper.
observed for waste oil. However, the deoxygenation conversion values
obtained for new and waste oil become closer at this temperature. This Data availability
last result is also confirmed when considering the selectivity results. The
presence of oleic acid could lead to a higher selectivity along the No data was used for the research described in the article.
decarbonylation (DCO) mechanism and consequently, the production of
n-C17. This effect is lost when using waste soybean oil leading to a lower Acknowledgements
conversion in comparison to new oil. In this case, the production of n-C15
and n-C16 increases favoring the hydrocracking mechanism. The authors gratefully acknowledge for their support the ECOS Nord
The proposed kinetic model allows a better understanding of the program financed by programs referenced No. 275186 ANUIES-
hydroprocessing. In a first order reaction, the reaction rate (r) depends CONACYT program (México) and, CONACYT referenced No. 256345/
on both the rate constant (k) and the fatty acid concentration. Although CB-2015-01.
the concentration of palmitic and oleic acid are different depending on
the oil type, the rate constant should be similar because the operational Appendix A. Supplementary data
conditions and the catalyst used in the hydroprocessing are the same. As
observed in the previous section, the differences in the transformed rates Supplementary data to this article can be found online at https://doi.
can then be related to the palmitic and oleic acid concentrations re org/10.1016/j.cej.2022.139508.
ported in Table 2. kPA/kOA ratio allows to confirm this situation.
For the hydrogenolysis, kPA/kOA values were obtained for new and References
waste soybean oil in the 380–410 ◦ C temperature range, results are re
[1] A. Demirbas, Political, economic and environmental impacts of biofuels: A review,
ported in Tables S9 and S10, respectively (Supporting information).
Appl. Energy. 86 (2009) 108–117, https://doi.org/10.1016/j.
During the hydrogenolysis, new and waste soybean oil exhibit a kPA/kOA apenergy.2009.04.036.
values of 0.22 and 0.28, respectively, whatever the temperature used. [2] A. Sepehri, M.H. Sarrafzadeh, M. Avateffazeli, Interaction between Chlorella
vulgaris and nitrifying-enriched activated sludge in the treatment of wastewater
This difference can be related to the different concentrations of palmitic
with low C/N ratio, J. Clean. Prod. 274 (2020), 119164, https://doi.org/10.1016/
acid in each oil (Table 2). j.jclepro.2019.119164.
In the case of deoxygenation, kPA-D/kOA-D values for new and waste [3] S. Bezergianni, A. Dimitriadis, Comparison between different types of renewable
soybean oil in the 380–410 ◦ C temperature range, are reported in diesel, Renew. Sustain. Energy Rev. 21 (2013) 110–116, https://doi.org/10.1016/
j.rser.2012.12.042.
Tables S11 and S12, respectively (Supporting information). At 380 ◦ C, [4] P. Mizsey, L. Rácz, Cleaner production alternatives: biomass utilization options,
kAP-D/kOA-D values are 0.2 and 0.16 for new and waste soybean oil, J. Clean. Prod. 18 (2010) 767–770, https://doi.org/10.1016/j.
respectively. Using new oil, reaction rate of palmitic acid is higher than jclepro.2010.01.007.
[5] J. Hancsók, M. Krár, S. Magyar, L. Boda, A. Holló, D. Kalló, Investigation of the
the one found for oleic acid. On the contrary, at 410 ◦ C, kAP-D/kOA-D production of high cetane number biogasoil from pre-hydrogenated vegetable oils
values are 0.16 and 0.18 for new and waste soybean oil, respectively, over Pt/HZSM-22/Al2O3, Microporous Mesoporous Mater. 101 (1-2) (2007)
suggesting that reaction rate of palmitic acid is higher than the one 148–152, https://doi.org/10.1016/j.micromeso.2006.12.012.
[6] A.S.M.A. Haseeb, M.A. Fazal, M.I. Jahirul, H.H. Masjuki, Compatibility of
found for oleic acid when waste oil is used. automotive materials in biodiesel: a review, Fuel. 90 (2011) 922–931, https://doi.
org/10.1016/j.fuel.2010.10.042.
[7] A.K. Agarwal, L.M. Das, Biodiesel development and characterization for use as a
fuel in compression ignition engines, J Eng. Gas Turbines Power. 123 (2001)
440–447, https://doi.org/10.1115/1.1364522.
13
I. Vázquez-Garrido et al. Chemical Engineering Journal 452 (2023) 139508
[8] B.S. Rana, R. Kumar, R. Tiwari, R. Kumar, R.K. Joshi, M.O. Garg, A.K. Sinha, [23] D. Banks, Industrial Frying, in: M.D. Erickson (Ed.), Deep Frying: Chemistry,
Transportation fuels from co-processing of waste vegetable oil and gas oil mixtures, Nutrition, and Practical Applications, AOCS Press, Urbanna Ilinois, 2007,
Biomass Bioenergy. 56 (2013) 43–52, https://doi.org/10.1016/j. pp. 291–304.
biombioe.2013.04.029. [24] M.H. Gordon, Measuring antioxidant activity, in: J. Pokorny, N. Yanishlieva,
[9] M. Toba, Y. Abe, H. Kuramochi, M. Osako, T. Mochizuki, Y. Yoshimura, M. Gordon (Eds.), Antioxidants in Food: Practical Applications, CRC Press,
Hydrodeoxygenation of waste vegetable oil over sulfide catalysts, Catal. Today. Cambridge England, 2001, pp. 71–84.
164 (2011) 533–537, https://doi.org/10.1016/j.cattod.2010.11.049. [25] A. Chatzilazarou, O. Gortzi, S. Lalas, E. Zoidis, J. Tsaknis, Physicochemical changes
[10] J.G. Speight, New approaches to hydroprocessing, Catal. Today. 98 (2004) 55–60, of olive oil and selected vegetable oils during frying, J. Food Lipids. 13 (2006)
https://doi.org/10.1016/j.cattod.2004.07.053. 27–35, https://doi.org/10.1111/j.1745-4522.2006.00032.x.
[11] G.W. Huber, P. O’Connor, A. Corma A, Processing biomass in conventional oil [26] C.C. Akoh, Food lipids: chemistry, nutrition, and biotechnology. Fourth ed., Boca
refineries: Production of high quality diesel by hydrotreating vegetable oils in Raton Taylor & Francis, 2017.
heavy vacuum oil mixtures, Appl. Catal. A. 329 (2007) 120-129. doi: 10.1016/j. [27] J.K. Satyarthi, D. Srinivas, Fourier transform infrared spectroscopic method for
apcata.2007.07.002. monitoring hydroprocessing of vegetable oils to produce hydrocarbon-based
[12] A. Ishihara, N. Fukui, H. Nasu, T. Hashimoto, Hydrocracking of soybean oil using biofuel, Energy Fuels. 25 (2011) 3318–3322, https://doi.org/10.1021/ef200722q.
zeolite–alumina composite supported NiMo catalysts, Fuel. 134 (2014) 611–617, [28] M.F. Pimentel, G.G.M.S. Ribeiro, R.S. da Cruz, L. Stragevitch, J.G.A. Pacheco-Filho,
https://doi.org/10.1016/j.fuel.2014.06.004. L.S.G. Teixeira, Determination of biodiesel content when blended with mineral
[13] S. Kovács, L. Boda, L. Leveles, A. Thernesz, J. Hancsók, Catalytic hydrotreating of diesel fuel using infrared spectroscopy and multivariate calibration, Microchem. J.
triglycerides for the production of bioparaffin mixture, Chem. Eng. Trans. 21 82 (2006) 201–206, https://doi.org/10.1016/j.microc.2006.01.019.
(2010) 1321–1326, https://doi.org/10.3303/CET1021221. [29] W.B. Zhang, Review on analysis of biodiesel with infrared spectroscopy, Renew.
[14] S. Kovács, T. Kasza, A. Thernesz, I. Wálhné Horváth, J. Hancsók, Fuel production Sustain. Energy Rev. 16 (2012) 6048–6058, https://doi.org/10.1016/j.
by hydrotreating of triglycerides on NiMo/Al2O3/F catalyst, Chem. Eng. J. rser.2012.07.003.
176–177 (2011) 237–243, https://doi.org/10.1016/j.cej.2011.05.110. [30] C. Paquot, Determination of fatty acids in the 2-position in the triglycerides of oils
[15] M.F. Wagenhofer, E. Baráth, O. Gutiérrez, J. Lercher, Carbon–carbon bond scission and fats in: IUPAC, Standard Methods for the Analysis of Oils, fats and Derivatives,
pathways in the deoxygenation of fatty acids on transition-metal sulfides, ACS Sixth ed., Pergamon Press., Great Britain, 1992, pp. 84-88.
Catal. 7 (2017) 1068–1076, https://doi.org/10.1021/acscatal.6b02753. [31] S. Bezergianni, A. Dimitriadis, A. Kalogianni, P.A. Pilavachi, Hydrotreating of
[16] S.K. Kim, J.Y. Han, H. Lee, T. Yum, Y. Kim, J. Kim, Production of renewable diesel waste cooking oil for biodiesel production. Part I: Effect of temperature on product
via catalytic deoxygenation of natural triglycerides: comprehensive understanding yields and heteroatom removal, Bioresour. Tech. 101 (2010) 6651–6656, https://
of reaction intermediates and hydrocarbons, Appl. Energy. 116 (2014) 199–205, doi.org/10.1016/j.biortech.2010.03.081.
https://doi.org/10.1016/j.apenergy.2013.11.062. [32] C. Tóth, D. Sági, J. Hancsók, Diesel Fuel Production by Catalytic Hydrogenation of
[17] S.K. Kim, S. Brand, H. Lee, Y. Kim, J. Kim, Production of renewable diesel by Light Cycle Oil and Waste Cooking Oil Containing Gas Oil, Top. Catal. 58 (14-17)
hydrotreatment of soybean oil: effect of reaction parameters, Chem. Eng. J. 228 (2015) 948–960, https://doi.org/10.1007/s11244-015-0463-0.
(2013) 114–123, https://doi.org/10.1016/j.cej.2013.04.095. [33] H. Ojagh, D. Creaser, S. Tamm, P. Arora, S. Nyström, E.L. Grennfelt, L. Olsson,
[18] H. Zhang, H. Lin, Y. Zheng Y, The role of cobalt and nickel in deoxygenation of Effect of dimethyl disulfide on activity of NiMo based catalysts used in
vegetable oils, Appl. Catal. B. 160 (2014) 415-422. doi: 10.1016/j. hydrodeoxygenation of oleic acid, Ind. Eng. Chem. Res. 56 (2017) 5547–5557,
apcatb.2014.05.043. https://doi.org/10.1021/acs.iecr.6b04703.
[19] R. Sotelo-Boyas, Y. Liu, T. Minowa, Renewable diesel production from the [34] K. Kandel, J.W. Anderegg, N.C. Nelson, U. Chaudhary, I.I. Slowing, Supported iron
hydrotreating of rapeseed oil with Pt/Zeolite and NiMo/Al2O3 catalysts, Ind. Eng. nanoparticles for the hydrodeoxygenation of microalgal oil to green diesel, J. Catal.
Chem. Res. 50 (2010) 2791–2799, https://doi.org/10.1021/ie100824d. 324 (2014) 142–148, https://doi.org/10.1016/j.jcat.2014.04.009.
[20] E.W. Qian, N. Chen, S. Gong, Role of support in deoxygenation and isomerization [35] K. Kandel, C. Frederickson, E.A. Smith, Y.-J. Lee, I.I. Slowing, Bifunctional
of methyl stearate over nickel–molybdenum catalysts, J. Mol. Catal. A. 387 (2014) Adsorbent-Catalytic Nanoparticles for the Refining of Renewable Feedstocks, ACS
76–85, https://doi.org/10.1016/j.molcata.2014.02.031. Catal. 3 (12) (2013) 2750–2758, https://doi.org/10.1021/cs4008039.
[21] X. Li, X. Luo, Y. Jin, J. Li, H. Zhang, A. Zhang, J. Xie, Heterogeneous sulfur-free [36] R. Tiwari, B.S. Rana, R. Kumar, D. Verma, R. Kumar, R.K. Joshi, M.O. Garg, A.
hydrodeoxygenation catalysts for selectively upgrading the renewable bio-oils to K. Sinha, Hydrotreating and hydrocracking catalysts for processing of waste soya-
second generation biofuels, Renew. Sustain. Energy Rev. 82 (2018) 3762–3797, oil and refinery-oil mixtures, Catal. Commun. 12 (2011) 559–562, https://doi.org/
https://doi.org/10.1016/j.rser.2017.10.091. 10.1016/j.catcom.2010.12.008.
[22] B. Veriansyah, J.Y. Han, S.K. Kim, S. Hong, Y.J. Kim, J.S. Lim, Y.W. Shu, S. Oh, [37] H. Zhang, H. Lin, W. Wang, Y. Zheng, P. Hu, Hydroprocessing of waste cooking oil
J. Kim, Production of renewable diesel by hydroprocessing of soybean oil: effect of over a dispersed nano catalyst: Kinetics study and temperature effect, Appl. Catal.,
catalysts, Fuel. 94 (2012) 578–585, https://doi.org/10.1016/j.fuel.2011.10.057. B. 150 (2014) 238–248, https://doi.org/10.1016/j.apcatb.2013.12.006.
[38] O. Levenspiel, Chemical Reaction Engineering, third ed., John Wiley & Sons, New
York, 2010.
14