Powercube1000 Power System Routine Maintenance and Troubleshooting

PowerCube1000 Power System
Routine Maintenance and Troubleshooting
www.huawei.com
Copyright © Huawei Technologies Co., Ltd. All rights reserved.

Objectives
 Upon completion of this course, you will be able to:
 Understand the routine maintenance of the PowerCube1000 power system..
 Master Identifying component faults of PowerCube1000 .
 Know how to replace parts of PowerCube1000.
Copyright © Huawei Technologies Co., Ltd. All rights reserved. Page 2

Contents
1. Routine Maintenance
2. Troubleshooting
3. Replacing Components

Contents
1.1 CCS Routine Maintenance
1.2 ICC Routine Maintenance
1.3 Routine Maintenance for ESMs
1.4 Routine Maintenance for PV Modules
1.5 Routine Maintenance for the Battery Cabinet

Routine Maintenance Requirements
 Maintenance personnel perform routine maintenance periodically based
on site requirements. The recommended interval is 6 months. If any fault
is detected, rectify it in a timely manner.
 Do not maintain devices on raining days; otherwise, water may enter and
damage devices.
 Before maintenance, get familiar with the site and prepare maintenance
tools.
Before maintaining the PowerCube 1000, maintenance engineers need to get familiar with the
site environment, solution composition, component connection modes, drawings, and
installation procedure.

Maintenance Item Check Item Check Method Repair Condition Solution
Visual observation The door lock is
Cabinet door Replace the door
Check whether the door lock is damaged. or locking and damaged and cannot
lock lock.
unlocking the door be used.
Check whether the cabinet is corroded or The cabinet is corroded Remove the rust and
Visual observation
rusty. or rusty. repaint that part.
Check whether a pole or cabinet is A pole or cabinet is Replace the pole or
Visual observation
Cabinet deformed. deformed. cabinet.
cleanness Use a soft cotton

There are oil stains or
Check whether the cabinet surface is dirty cloth to clean up oil
Visual observation dust on the cabinet
with oil stains or dust. stains or dust on the
surface.
cabinet surface.
Check whether dust accumulates on the

Air filter Visual observation The air filter is dusty. Clean the air filter.
dust filter.

 If the temperature is below –20°C,

The temperature
Check whether take heating measures.
Using a inside the cabinet is
Cabinet interior temperature inside the  If the temperature is above +50°C,
thermometer below –20°C or
cabinet is too high or low. take cooling measures such as
above +50°C.
enhancing ventilation.
Check whether dust

Visual observation The fan is dusty. Clean the dust.
accumulates on the fan.
Check whether the fan is

The fan is damaged,
Fan intact, and the rotation
Visual observation the vibration is
speed, noise, and Replace the fan.
and listening abnormal, or the
vibration are in normal
noise is loud.
ranges.

Check whether the paint

The cabinet is damaged or Repaint and repair the
Exterior or electroplated coating Visual observation
deformed. enclosure.
on the cabinet is intact.
Check whether the Visual

The cable connecting the
ground point properly observation and
ground point and the Secure the ground point or
Grounding connects to the using a tool such
equipment room ground bar replace the ground cable.
equipment room ground as a screwdriver
is damaged or loose.
bar. or wrench

1.2 ICC Routine Maintenance
The battery low voltage

disconnection (BLVD) or
Check whether the output load low voltage
Electricity Multimeter
voltage is normal. disconnection (LLVD)
Refer to the device
voltage exceeds the
troubleshooting instructions.
threshold.
Preventive Check whether the Visual

An alarm is generated.
maintenance indicators are normal. observation
Check whether the The insulation layer cracks

Replace power cables.
insulation layer cracks or Visual and deteriorates.
Cable
deteriorates and wiring observation A wiring terminal has rust or
Replace wiring terminals.
terminals rust or drop. drops.

 To ensure the optimal operating status of ESMs, check and maintain ESMs regularly. When maintaining
ESMs, record related information for checking ESM management parameters in the future.
 Install ESMs in a dry and, clean, and ventilated environment that is far away from sources of ignition.
Avoid direct exposure to sunlight or rain water.
 Keep ESMs away from strong infrared radiation, organic solvents, and corrosive gases.
 Ensure that battery cables do not come in contact with water.
 If an outdoor cabinet is used, it should have a protection rating of IPX4 at least.

Maintenance Maintenance
Measure
Interval Item
Operating
Keep ESMs far away from heat sources and avoid direct exposure to sunlight.
environment
Monthly
If an ESM experiences damage, leakage, or deformity, disconnect, take pictures, and then replace
Exterior
the faulty ESM.
Clean the ESM exterior using dry cotton cloth. Exercise caution when cleaning an ESM because
Cleanliness
its voltage is high.
Quarterly
Check the bolt at every terminal and tighten any loose bolt. If a cable temperature exceeds 40℃
Connection
(feels hot), locate the cause.
 Measure and record the busbar voltage and the positive and negative voltages of ESMs when
charging is about to complete. Ensure that the voltages are the same. If the voltages are
different, check for cable faults and rectify them.
Semi-annual Voltage
 In the first year, collect real-time data when discharging is about to complete at least once
every six months. If a network management system is configured, collect data remotely.
 From the second year, check the capacity quarterly.

Check whether PV Replace the damaged PV

Visual observation PV modules are damaged.
modules are damaged. modules.
Wipe the surface of PV modules

Check whether there using soft cotton cloth. For the
There are oil stains, dust,
are oil stains, dust, or
Visual observation or snow on the surface of stains hard to remove, do it
snow on the surface of
PV modules.
PV modules. using moderate detergent
without abrasives.
Exterior
Check whether the PV Remove the rust and paint it
The PV module support is
module support is Visual observation
corroded or rusty. again.
corrosive or rusty.
Check whether the
The pole is deformed or  Replace the deformed pole.
pole is deformed or Visual observation
tilted.
tilted.  Adjust the tilted base.
Check whether the PV
Shake the support Bolts are loose and the
module support is Tighten the loose bolts and nuts.
slightly. support is unstable.
stable.

Replace the broken

Check whether
Conducting wires are conducting wires and wrap
Conducting wire conducting wires are Visual observation
damaged or broken. the damaged parts with PVC
damaged or cracked.
insulation tape.
Check whether the

Shake the cable
Wiring terminal wiring terminals are
slightly.
Wiring terminals are loose. Secure the wiring terminals.
connected securely.
Under normal sun exposure

(800 W/m2 illumination
Check whether the intensity recommended),
Electrical
open-circuit voltage of a Multimeter ensure that the open-circuit Replace the PV module.
specifications PV module is normal. voltage is at least 30%
lower than the nominal
value.

Check whether the Visual observation The cabinet door lock is

Cabinet door
cabinet door lock is or locking and damaged and cannot be Replace the lock.
lock damaged. unlocking the door used.
Check whether the Remove the rust and paint it

The cabinet is corroded or
cabinet is corroded or Visual observation
rusty. again.
rusty.
Check whether the

Visual observation The cabinet is deformed. Replace the cabinet.
Exterior cabinet is deformed.
Use a soft cotton cloth to clean

Check whether the
There are oil stains or dust
cabinet surface is dirty Visual observation up the oil stains, dust, or snow
on the cabinet surface.
with oil stains or dust.
on the surface.

 If the temperature is below

-20℃, take heating
Check whether
The temperature inside the measures.
temperature inside the
Cabinet interior Thermometer cabinet is below –20℃ or  If the temperature is
cabinet is too high or
above +50℃. above +50℃, take cooling
low.
measures such as
enhancing ventilation.
Check whether the

Visual observation
ground point of the The ground point of the
Grounding and using a tool Secure the ground point or
power system is power system is not
such as a
properly connected to properly connected to the replace the ground cable.
inspection the equipment room
screwdriver or
equipment room ground bar.
wrench
ground bar.

Contents
2. Troubleshooting

Contents
2. Troubleshooting
2.1 General Troubleshooting Process
2.2 PV Module Troubleshooting
2.3 ESM Troubleshooting
2.4 AC SPD Troubleshooting
2.5 PSU Troubleshooting
2.6 BCU-1203A Troubleshooting
2.7 SMU Troubleshooting
2.8 ATS Troubleshooting
2.9 Circuit Breaker Troubleshooting
2.10 Inverter Troubleshooting

2.1 General Troubleshooting Process
Key Points：
• Record every key procedure on implement the solution in order to
provide references for problem-solving.

2.2 PV Module Troubleshooting

2.3 ESM Troubleshooting

2.4 AC SPD Troubleshooting
Symptom Possible Cause Solution
The SPD indication window turns red. The SPD is damaged. Replace the AC SPD.
If cables are reliably and correctly

The SPD indication window is green, but
connected, possibly the SPD base is Replace the SPD base.
there is an AC SPD alarm.
damaged.

2.5 PSU Troubleshooting
The green The PSU has no AC input. Check that the AC input voltage is normal.
indicator is off. The input fuse is damaged. Replace the PSU.
Overtemperature occurs. Ensure that the ventilation vent is unblocked.

The yellow
AC input overvoltage or undervoltage occurs. Ensure that the AC power is properly supplied to the PSU.
indicator is steady
The PSU is hibernated. (The Protection indicator is
If the PSU enters the hibernation mode because system
on. steady on when the PSU is hibernated and no
parameters are being set, this symptom is normal.
alarm is generated.)
Hot swap the PSU for once. If there is still no output, replace
Output overvoltage protection is triggered.
the PSU.
The red indicator The fan is faulty. Replace the PSU.
is steady on. The PSU powers off due to overtemperature. Ensure that the ventilation vent is unblocked.
The PSU generates no output due to internal faults. Replace the PSU.

2.6 BCU-1203A Troubleshooting
 The power cable is not  Check that the power cable properly connects to the
The indicators are off and
connected. BCU-1203A and turn on the power switch.
the BCU-1203A has no
 A short circuit exists inside the  If the power cable is properly connected, replace the
output. BCU-1203A. BCU-1203A.
DC input overvoltage or Adjust the DC input voltage to the normal range. Then the
The ALM indicator is on and
undervoltage occurs. BCU-1203A protection is automatically canceled.
the BCU-1203A has no
Overtemperature protection is Improve the ventilation condition. Then the BCU-1203A
output.
triggered. protection is automatically canceled.
The cable between the BCU-

Correctly connect the cable between the BCU-1203A and
The BAT indicator is on. 1203A and the DG battery is
the DG battery.
reversely connected.

2.7 SMU Troubleshooting
The SMU02C breaks down or cannot be started. The LCD display is abnormal.
The buttons cannot be operated.
The SMU02C does not generate an alarm when a fault occurs in the system.
The SMU02C generates a false alarm.
Communication is interrupted when the SMU02C monitors subordinate equipment. The SMU02C is Replace the
damaged. SMU02C.
The SMU02C fails to control or monitor all modules when these modules run
properly and communications cables are connected properly.
The SMU02C fails to monitor and control AC or DC power distribution when AC

and DC power is distributed and communications cables are connected properly.
Parameters cannot be set or running information cannot be viewed properly on the

SMU02C.

Symptom Alarm Possible Cause Solution
Communication is  The communications  Reconnect the

abnormal (the RUN CAN communication interruption cable is loose. communications cable.
indicator blinks at 0.5 alarm  The ATS main control box  Replace the ATS main
is faulty. control box.
Hz).
 Channel 1 contactor alarm and

channel 2 contactor alarm
 The contactor is faulty.  Replace the SPD.
The ALM indicator is  AC SPD 1 alarm and AC SPD 2
 The SPD is faulty.  Replace the ATS main
steady on. alarm
 The meter chip is faulty. control box.
 Meter 1 fault alarm and meter 2
fault alarm

Symptom Alarm Possible Cause Solution
The AC input experiences  The input voltage of DG

AC input overvoltage alarm 1 is abnormal.  If the AC input is from mains,
overvoltage. contact the mains supplier.
 The input voltage of the
mains or DG 2 is  If the DG supplies AC power,
The AC input experiences AC input undervoltage abnormal. check and repair the DG by
undervoltage. alarm  The ATS main control referring to the DG User
box is faulty. Manual.

 Replace the ATS main control
No mains is supplied. Mains failure alarm The mains fails. box.
 Eliminate load short-circuits.
 Check that the load power does

The input experiences The load circuit is subject to
Input overcurrent alarm not exceed the upper threshold.
overcurrent. short circuits or overload.
If capacity expansion is
required, contact site engineers.

2.9 Circuit Breaker Troubleshooting
A circuit breaker is faulty due to The circuit breaker is in a position Switch the circuit breaker to OFF
overcurrent or a short circuit. between ON and OFF. and then to ON.
The circuit breaker remains faulty after

The circuit breaker is damaged. Replace the circuit breaker.
you switch it to OFF and then to ON.

 Connect the DC loop.

 The DC loop is not connected.  Adjust the DC voltage to the normal
No information is displayed after  The DC input voltage is abnormal. range of 46 V DC to 56 V DC with a
the inverter is powered on.  The DC input power cable is connected tolerance of ±1 V DC.
reversely.  Connect the DC input power cable
correctly.
 Adjust the DC voltage to the normal
range of 47 V DC to 54 V DC with a
 The DC input voltage is less than the
Undervoltage protection is tolerance of ±1 V DC.
minimum value.
triggered immediately after the  Increase the cable diameter or
 The busbar impedance is greater than
inverter is powered on and loads decrease the cable length to reduce
the maximum value.
the busbar impedance.
are added.  The DC loop cable is loose.
 Check that the cable connections are
secure.

 The load power is greater than the

Overload protection is triggered  Decrease the load power to a proper
maximum value.
immediately after the inverter is range.
 The load or output socket is short-
 Rectify faults on the user side.
powered on. circuited.
Adjacent equipment makes noises The DC busbar impedance is greater than

Decrease the impedance
after the inverter is powered on. the maximum value.

Contents
2. Identifying Component Faults

Contents
3.1 Replacing an SMU02C 3.11 Replacing an ATS Main Control Box
3.2 Replacing a UIM02C 3.12 Replacing an SAU
3.3 Replacing an NIM02D 3.13 Replacing a BC-1206A Surge Protection Board
3.4 Replacing an NIM01C3 3.14 Replacing a Temperature and Humidity Sensor
3.5 Replacing a CIM02C 3.15 Replacing a Smoke Sensor

3.16 Replacing a Water Sensor
3.6 Replacing a GIM01C
3.7 Replacing a PSU
3.8 Replacing an AC SPD
3.9 Replacing a Circuit Breaker
3.10 Replacing a TCUC Control Board

3.1 Replacing an SMU02C
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD gloves.
Step 2 Remove the communications cable from the SMU02C panel and record the cable information.
Step 3 Push the locking latch leftwards.
Step 4 Pull the handle outwards and remove the SMU02C.
Step 5 Take off the SD card from the side of the SMU02C. If no SD is installed, go to Step 7.
Step 6 Insert the SD card into the new SMU02C.
Step 7 Place the new SMU02C in the slot, push the locking latch leftwards, and pull out the handle.
Step 8 Gently push the SMU02C along guide rails until it is engaged. Close the handle, and push the locking latch rightwards.
Step 9 Reset SMU02C parameters.
Step 10 Reconnect the communications cable to the SMU02C panel based on the recorded cable information.

3.2 Replacing a UIM02C
Step 1 Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and
ESD gloves.
Step 2 Record the position of the signal cable connected to the UIM02C panel, and then
disconnect the signal cable.
Step 3 Unscrew and take out the UIM02C.
Step 4 Disconnect the –48 V power cable from the UIM02C board.

3.2 Replacing a UIM02C
Step 5 Record the connection positions of all cables including cables for internal and external circulation fans and flat cables on the
UIM02C board, and then disconnect the cables.
Step 6 Remove the UIM02C board
Step 7 Take out and install the new UIM02C board.
Step 8 Connect all the cables on the UIM02C board to the new UIM02C based
on the recorded information. Step 9 Reconnect the –48 V power cable to the
UIM02C board.
Step 10 Push the UIM02C in place and tighten the screws.
Step 11 Reconnect signal cables to the new UIM02C panel based on the
recorded information.
Step 12 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap
and ESD gloves.

3.3 Replacing an NIM02D
Step 1 Connect the ground cable of the ESD wrist strap, and wear the
ESD wrist strap and ESD gloves.
Step 2 Record the connection positions of cables on the NIM02D panel
and disconnect the cables.
Step 3 Loosen the screws on both sides of the NIM02D panel and pull out
the NIM02D.
Step 4 Disconnect the power cables between the NIM02D board and the
J1 port on the UIM02C.
Step 5 Unscrew the NIM02D from the UIM02C board and take out the
UIM02C board.

3.3 Replacing an NIM02D
Step 6 Push the new NIM02D board in place and secure it with holes
aligned.
Step 7 Connect power cables between the power port on the NIM02D
board and the J1 port on the UIM02C.
Step 8 Push the UIM02C into the subrack until its front panel is flush
with that of the PMU subrack.
Step 9 Connect the cables to the new NIM02D panel based on the
Step 10 Disconnect the ground cable of the ESD wrist strap, and
remove the ESD wrist strap and ESD gloves.

3.4 Replacing an NIM01C3
Step 1 Connect the ground cable of the ESD wrist strap, and wear the ESD wrist strap and ESD gloves.
Step 2 Record the positions where signal cables connect to the NIM01C3 panel, and then disconnect the signal cables.
Step 3 Loosen the screws on both sides of the NIM01C3 panel.
Step 4 Pull the handle rightwards and remove the NIM01C3.

Step 5 Remove the SIM card from the SIM card slot in the NIM01C3, and insert the card into the SIM card slot in the new NIM01C3. Skip
this step if no SIM card is installed.
Step 6 Place the new NIM01C3 at the entry to the appropriate slot in the monitoring unit subrack, and push the NIM01C3 until its front panel
is flush with the front panel of the monitoring unit subrack.
Step 7 Push the handle inwards until it is engaged, and then tighten the screws.
Step 8 Connect the cables to the new NIM01C3 panel based on the recorded information.

3.5 Replacing a CIM02C
Step 2 Record the connection positions of cables on the CIM02C panel and disconnect the cables.
Step 3 Loosen the screws on both sides of the CIM02C panel.
Step 4 Pull the handle rightwards and take out the CIM02C.
Step 5 Place the new CIM02C at the entry to the appropriate slot in the monitoring unit subrack, and push the CIM02C until its front
panel is flush with the front panel of the monitoring unit subrack.
Step 7 Connect the cables to the new CIM02C panel based on the recorded information.

3.6 Replacing a GIM01C
Step 2 Record the connection positions of cables on the GIM01C panel and disconnect the cables.
Step 3 Loosen the screws on both sides of the GIM01C panel.
Step 4 Pull the handle rightwards and take out the GIM01C.
Step 5 Place the new GIM01C at the entry to the appropriate slot in the monitoring unit subrack, and push the GIM01C until its front
panel is flush with the front panel of the monitoring unit subrack.
Step 7 Connect the cables to the new GIM01C panel based on the recorded information.

3.7 Replacing a PSU
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Push the locking latch on the right side of the PSU panel towards the left.
Step 3 Gently pull the handle outwards, and then remove the rectifier from the subrack.
Step 4 Push the locking latch on the new PSU towards the left, and pull out the handle.
Step 5 Place the new PSU in the correct slot.
Step 6 Gently slide the PSU into the slot along the guide rails until it is engaged. Close the handle, and push the locking latch towards
the right to lock the handle.

3.8 Replacing an AC SPD
Step 2 Disconnect the AC power supply.
Step 3 Replace the AC SPD.
1. Replace a module in the AC SPD:

a. Hold the faulty module by hand and pull it out.
b. b. Install a new module in the AC SPD.
2. Replace the AC SPD:

a. Disconnect cables from the faulty AC SPD. Insulate each
cable and label it immediately after disconnecting it.
b. Push the contact plate on the top of the AC SPD upwards
using a flat-head screwdriver and remove the SPD,
Step 4 Connect the AC power supply and check that the AC SPD alarm has been cleared.
Step 5 Check whether the AC SPD is running properly by viewing the indication window color. If the
indication window is green, the AC SPD is running properly.

Step 1 Disconnect the power input to the circuit breaker to be replaced.
Step 2 Remove the cables or copper bars from the circuit breaker using a Phillips screwdriver, and then insulate the cables or copper
bars for safety.
Step 3 Push the contact plate at the bottom of the circuit breaker downwards using a flat-head screwdriver and remove the circuit
breaker.

Step 4 Push the contact plate at the bottom of the new circuit breaker downwards using a flat-head screwdriver and install the new
circuit breaker in the correct position. Then push the contact plate upwards.
Step 5 Use a Phillips screwdriver to connect the cables or copper bars to the new circuit breaker as they were originally installed.
Step 6 Reconnect the power input to the circuit breaker and switch the circuit breaker to ON

3.10 Replacing a TCUC Control Board
 You need only to disconnect the power supply to the TCUC, instead of the AC input to the power system.
Step 1 Connect the ground cable of the ESD wrist strap, and wear the

Step 4 Install the new TCUC control board.
Step 2 Remove the TCUC. 1. Install the new TCUC control board in the
1. Switch off the TCUC circuit breaker on the DC power distribution unit TCUC.
(PDU). 2. Reconnect the removed cables to the TCUC
2. Record the cable connection positions on the TCUC and disconnect control board based on the recorded
the cables. information.
3. Unscrew and remove the TCUC.
Step 5 Install the TCUC.
1. Tighten screws to secure the TCUC.
Step 3 Remove the TCUC control board.
2. Reconnect the cables to the TCUC based
1. Unscrew the TCUC control board.
on the recorded information.
2. Record the cable connection positions on the TCUC control
3. Switch on the TCUC circuit breaker on the
board, disconnect the cables, and then remove the TCUC
DC PDU.
control board.

3.11 Replacing an ATS Main Control Box
 The ATS main control box is not hot-swappable.
 Replacing the main control box may cause a system power failure. To prevent a power failure, ensure
that other power sources, such as the battery, provide continuous power supply.
Step 2 Switch all AC input circuit breakers on the ATS to OFF.
Step 3 Disconnect cables from the faulty main control box. Insulate each cable and label it immediately after
disconnecting it.

3.11 Replacing an ATS Main Control Box
Step 4 Remove the faulty main control box and install the new main control box:
1. Loosen the two captive screws on the panel of the faulty main control box using a screwdriver. Hold the ejector
lever and pull out the main control box.
2. Hold the ejector lever of the replacement main control box and insert the main control box into the ATS subrack
until its front panel aligns with that of the ATS subrack.
3. Close the ejector lever.
4. Tighten the captive screws clockwise using a screwdriver.
Step 5 Reconnect the cables to the new main control box based on the
cable labels.
Step 6 Set parameters again according to the installation guide.
(1) Faulty ATS main control box
(2) Replacement ATS main control box

3.12 Replacing an SAU
Step 2 Disconnect the SAU-03A cables, record the cable information, and label them.
1. Disconnect the SAU-03A power cables.
2. Disconnect the SAU-03A communications cables.
3. Disconnect the SAU-03A ground cable.
Step 3 Unscrew and remove the SAU-03A.
Step 4 Take out the new SAU-03A and install it on the rack.
Step 5 Install the SAU-03A cables according to the recorded information.

1. Install the SAU-03A ground cable.
2. Install communications cables for the SAU-03A.
3. Install power cables for the SAU-03A.
Step 6 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves.

3.13 Replacing a BC-1206A Surge Protection Board
 You need only to disconnect the power supply to the BC-1206A, instead of the AC input to the system.
Step 2 Record the cable connection positions on the BC-1206A and disconnect the cables.
Step 3 Remove the BCU-1203A from the BC-1206A.
Step 4 Remove the BC-1206A.
Step 5 Remove the rear cover of the BC-1206A.
Step 6 Record the cable connection positions on the surge protection board and remove the screws that secure the cables.
Step 7 Remove the tray of the surge protection board.

 You need only to disconnect the power supply to the BC-1206A, instead of the AC input to the system.
Step 2 Record the cable connection positions on the BC-1206A and disconnect the cables.
Step 3 Remove the BCU-1203A from the BC-1206A.
Step 4 Remove the BC-1206A.
Step 5 Remove the rear cover of the BC-1206A.
Step 6 Record the cable connection positions on the surge protection board and remove the screws that secure the cables.
Step 7 Remove the tray of the surge protection board.

Step 8 Remove the surge protection board. Step 9 Install the new surge protection board on the tray.
Step 10 Reinstall the tray in the BC-1206A.
Step 11 Connect the cables to the surge protection board based on the
Step 12 Reinstall the rear cover of the BC-1206A.
Step 13 Reinstall the BC-1206A.
Step 14 Connect the cables to the BC-1206A based on the recorded
information.
Step 15 Remove the ESD wrist strap or gloves and put all the tools away.

3.14 Replacing a Temperature and Humidity Sensor
Step 1 Connect the ground cable of the ESD wrist strap, and wear the ESD
wrist strap and ESD gloves.
Step 2 Disconnect the temperature and humidity sensor cable from the TEM-
HUM terminal on the UIM02C panel.
Step 3 Remove the temperature and humidity sensor.

1. Hold down the buckle on the temperature and humidity sensor and remove
the sensor cover.
2. Unscrew and remove the sensor base.
3. Record the position where the cable connects to the base of the sensor
and disconnect the cable.
Step 4 Install the new temperature and humidity sensor.
Step 5 Connect the temperature and humidity sensor cable to the TEM-HUM
terminal on the UIM02C panel.

3.15 Replacing a Smoke Sensor
Step 2 Remove the smoke sensor.
1. Remove the smoke sensor cable.
2. Hold down the buckle on the smoke sensor and push the smoke sensor in the OPEN direction.
3. Unscrew and remove the smoke sensor base.
Step 3 Install the new smoke sensor.

3.16 Replacing a Water Sensor
Step 2 Disconnect the water sensor cable from the WATER terminal on the UIM02C panel.
Step 3 Cut off the cable tie of the water sensor and remove the water sensor.
Step 4 Place and bind the new water sensor 5 mm to 10 mm away from the
cabinet bottom.
Step 5 Connect the water sensor cable to the WATER terminal on the
UIM02C panel.
Step 6 Disconnect the ground cable of the ESD wrist strap, and remove the

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PowerCube1000 Power System

Routine Maintenance and Troubleshooting

Copyright © Huawei Technologies Co., Ltd. All rights reserved.

 Upon completion of this course, you will be able to:

 Understand the routine maintenance of the PowerCube1000 power system..

 Master Identifying component faults of PowerCube1000 .

 Know how to replace parts of PowerCube1000.

Copyright © Huawei Technologies Co., Ltd. All rights reserved. Page 2

Copyright © Huawei Technologies Co., Ltd. All rights reserved. Page 3

1.2 ICC Routine Maintenance

1.3 Routine Maintenance for ESMs

1.4 Routine Maintenance for PV Modules

1.5 Routine Maintenance for the Battery Cabinet

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 Maintenance personnel perform routine maintenance periodically based

on site requirements. The recommended interval is 6 months. If any fault

is detected, rectify it in a timely manner.

site environment, solution composition, component connection modes, drawings, and

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cleanness Use a soft cotton

Check whether dust accumulates on the

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 If the temperature is below –20°C,

Check whether dust

Check whether the fan is

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Check whether the paint

Check whether the Visual

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The battery low voltage

Preventive Check whether the Visual

Check whether the The insulation layer cracks

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Avoid direct exposure to sunlight or rain water.

 Ensure that battery cables do not come in contact with water.

 If an outdoor cabinet is used, it should have a protection rating of IPX4 at least.

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Check whether PV Replace the damaged PV

Wipe the surface of PV modules

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Maintenance Item Check Item Check Method Repair Condition Solution

Replace the broken

Check whether the

Under normal sun exposure

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Check whether the Visual observation The cabinet door lock is

Check whether the Remove the rust and paint it

Check whether the

Use a soft cotton cloth to clean

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Maintenance Item Check Item Check Method Repair Condition Solution

 If the temperature is below

Check whether the

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2.2 PV Module Troubleshooting

2.3 ESM Troubleshooting

2.4 AC SPD Troubleshooting

2.5 PSU Troubleshooting

2.6 BCU-1203A Troubleshooting

2.7 SMU Troubleshooting

2.8 ATS Troubleshooting