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Design of RCC Bedding, Joint Boxing, and Manhole: of A Sewer Line From Rajpur Khadar To Shyamkuti
Design of RCC Bedding, Joint Boxing, and Manhole: of A Sewer Line From Rajpur Khadar To Shyamkuti
For
Drainage & Sewerage Unit
U.P. Jal Nigam (Urban)
Water Works Compound
Krishnanagar, Mathura
Design Submitted by
H (m) 6 7.5
H' (m) 5.468 6.968
H'/B d 7.39 9.42
C n (As per CPHEEO manual: Fig. 3.36) 3.2 5
Load on the conduit 26.99 42.17 kN/m
𝑊𝑊𝑐𝑐 = 𝐶𝐶𝑛𝑛 𝑤𝑤𝐵𝐵𝑑𝑑2 = 3.2(𝑜𝑜𝑜𝑜 5) × 15.4 × 0.842
Load due to self-weight of the pipe as per manufacturer 1.00 1.00 kN/m
2. Bedding Type
100 × 0.09(139.36 + 0)
∆= 1.739584 < 3.25 SAFE
8 × 52 + 0.061 × 5000
As the equivalent three-edge bearing strength of the pipe is very high as compared to the
design loads, and as per the site condition observed in the soil report, a uniform bedding with
minimum reinforcement i.e. 0.4% shall be considered to be most appropriate for such sites.
Hence Providing Reinforced Concrete Cradle (RCCB) Bedding with 0.4% reinforcement
Design of RCC Bedding of Ductile Iron Pipes
Width 740 mm
Thickness below invert level of Pipe 125 mm
Thickness above invert level of Pipe 125 mm
Concrete M20
2
Main Reinforcing Steel of Fe500 0.40% 500 mm /m
2
Providing 12mm φ @ 200mm c/c 565 mm /m
Secondary Reinforcement: Providing 4# 10mm φ
H (m) 6 7.5
H' (m) 5.365 6.865
H'/B d 6.39 8.17
C n (As per CPHEEO manual: Fig. 3.36) 3.4 4.2
Load on the conduit 36.95 45.64 kN/m
𝑊𝑊𝑐𝑐 = 𝐶𝐶𝑛𝑛 𝑤𝑤𝐵𝐵𝑑𝑑2 = 3.4(𝑜𝑜𝑜𝑜 4.2) × 15.4 × 0.842
Load due to self-weight of the pipe as per manufacturer 1.40 1.40 kN/m
2. Bedding Type
100 × 0.09(137.3 + 0)
∆= 1.952133 < 3.55 SAFE
8 × 41 + 0.061 × 5000
As the equivalent three-edge bearing strength of the pipe is very high as compared to the
design loads, and as per the site condition observed in the soil report, a uniform bedding with
minimum reinforcement i.e. 0.4% shall be considered to be most appropriate for such sites.
Hence Providing Reinforced Concrete Cradle (RCCB) Bedding with 0.4% reinforcement
Design of RCC Bedding of Ductile Iron Pipes
Width 840 mm
Thickness below invert level of Pipe 150 mm
Thickness above invert level of Pipe 150 mm
Concrete M20
2
Main Reinforcing Steel of Fe500 0.40% 600 mm /m
2
Providing 16mm φ @ 300mm c/c 670 mm /m
Secondary Reinforcement: Providing 5# 10mm φ
WALL DESIGN
Earth Pressure at 8m
2
𝑝𝑝𝑂𝑂 = 𝑘𝑘𝑜𝑜 𝛾𝛾 ′ ℎ + 𝛾𝛾𝑤𝑤 ℎ = 86.09 kN/m
0.09 MPa
0.12 0.12 2
𝐴𝐴𝑠𝑠𝑠𝑠(𝑚𝑚𝑚𝑚𝑚𝑚) = 𝑏𝑏𝑏𝑏 = × 1000 × 200 = 240 mm on each face
100 100
2
Hence Providing Hoop steel 12T@200c/c 565 mm on each face
2
𝜎𝜎 = 𝛾𝛾𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 × 𝐻𝐻 = 25 × 8 = 200 kN/m
0.200 MPa < 8.0 MPa
Design of Manhole
Area of Reinforcement
𝑇𝑇 60 × 103 2 2
𝐴𝐴𝑠𝑠𝑠𝑠 = = = 218.18 mm < 565 mm
𝜎𝜎𝑠𝑠𝑠𝑠 275
Hence Provided Reinforcement is sufficient
60 × 103
= = 0.287 MPa < 1.5MPa
1000 × 200 + 8.33 × 2 × 565
𝐴𝐴𝑠𝑠𝑠𝑠 𝑓𝑓𝑦𝑦
𝑀𝑀𝑢𝑢 = 0.87𝑓𝑓𝑦𝑦 𝐴𝐴𝑠𝑠𝑠𝑠 𝑡𝑡 1 −
𝑏𝑏𝑏𝑏𝑓𝑓𝑐𝑐𝑐𝑐
Trial for Ast
2
Ast (mm ) LHS RHS
500 61440000 32987500
800 61440000 51040000
1000 61440000 62350000
Vetical Reinforcement:
2
Providing 12T@150c/c on both faces 1506.667 >1000 mm
Design of Manhole
Shear Stress
𝑉𝑉𝑢𝑢 1.5 × 64
𝜏𝜏𝑣𝑣 = = = 0.48 MPa < 3.5MPa
𝑏𝑏𝑏𝑏 1000 × 200
WALL DESIGN
Earth Pressure at 8m
2
𝑝𝑝𝑂𝑂 = 𝑘𝑘𝑜𝑜 𝛾𝛾 ′ ℎ + 𝛾𝛾𝑤𝑤 ℎ = 76.09 kN/m
0.08 MPa
0.12 0.12 2
𝐴𝐴𝑠𝑠𝑠𝑠(𝑚𝑚𝑚𝑚𝑚𝑚) = 𝑏𝑏𝑏𝑏 = × 1000 × 200 = 240 mm on each face
100 100
2
Hence Providing Hoop Steel 12T@200c/c 565 mm on each face
2
𝜎𝜎 = 𝛾𝛾𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 × 𝐻𝐻 = 25 × 7 = 175 kN/m
0.175 MPa < 8.0 MPa
Design of Manhole
Area of Reinforcement
𝑇𝑇 52.5 × 103 2 2
𝐴𝐴𝑠𝑠𝑠𝑠 = = = 190.91 mm < 565 mm
𝜎𝜎𝑠𝑠𝑠𝑠 275
Hence Provided Reinforcement is sufficient
52.5 × 103
= = 0.251 MPa < 1.5MPa
1000 × 200 + 8.33 × 2 × 565
𝐴𝐴𝑠𝑠𝑠𝑠 𝑓𝑓𝑦𝑦
𝑀𝑀𝑢𝑢 = 0.87𝑓𝑓𝑦𝑦 𝐴𝐴𝑠𝑠𝑠𝑠 𝑡𝑡 1 −
𝑏𝑏𝑏𝑏𝑓𝑓𝑐𝑐𝑐𝑐
Trial for Ast
2
Ast (mm ) LHS RHS
800 41160000 51040000
700 41160000 45167500
650 41160000 42176875
Vertical Reinforcement:
2
Providing 12T@200c/c on both faces 1130 >650 mm
Design of Manhole
Shear Stress
𝑉𝑉𝑢𝑢 1.5 × 64
𝜏𝜏𝑣𝑣 = = = 0.3675 MPa < 3.5MPa
𝑏𝑏𝑏𝑏 1000 × 200
JOINT BOXING
AS PER MANUFACTURER (JAI BALAJI INDUSTRIES), THERE IS NO NEED TO PROVIDE JOINT BOXING IN DUCTILE
IRON PIPES IF THE PIPES ARE PROPERLY SEALED AND HAVE 180 DEGREE LINE, HOWEVER, DEPENDING UPON
THE SITE CONDITION AND AT ANY BEND ETC, BOX JOINTING MAY BE PROVIDED (Drawing No.
PROJ./UPJN/RCCB/03).
3
Saturated unit weight of Soil, γsat 20 kN/m
Angle of Internal Friction, φ 23 Degree
Maximum Depth, h 8m
Thickness 15 mm
Internal Diameter, Di 1500 mm
Outer Diameter, Do 1530 mm
Length 1000 mm
D/d ratio 100 Hence THIN CYLINDERICAL SHELL
1530mm
3.7MPa
4.2MPa
Top Reinforcement of Precast Base Slab: Radial- 24# 12T 300mm long; Circular- 2# 8T
CONTRACTOR:-
M/s PROJECT INDIA
69 Dayal Bagh
Sarla Bagh, Agra
DRAWING TITLE:
CONTRACTOR:-
M/s PROJECT INDIA
69 Dayal Bagh
Sarla Bagh, Agra
DRAWING TITLE:
CONTRACTOR:-
M/s PROJECT INDIA
69 Dayal Bagh
Sarla Bagh, Agra
DRAWING TITLE:
CONTRACTOR:-
M/s PROJECT INDIA
69 Dayal Bagh
Sarla Bagh, Agra
DRAWING TITLE:
CONTRACTOR:-
M/s PROJECT INDIA
69 Dayal Bagh
Sarla Bagh, Agra
DRAWING TITLE:
1500 mm DIA.RCC MANHOLE
8.0M DEPTH
CONTRACTOR:-
M/s PROJECT INDIA
69 Dayal Bagh
Sarla Bagh, Agra
DRAWING TITLE:
1500 mm DIA.RCC MANHOLE
5M TO 7M DEPTH
CONTRACTOR:-
M/s PROJECT INDIA
69 Dayal Bagh
Sarla Bagh, Agra
DRAWING TITLE: