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5.

4800 AIR OIL COOLER

S2700 11/00 68944E-A


5.4800 AIR OIL COOLER

Ref. Part No.


No. Number Req. Description

1 42076-01-1 1 RESERVOIR - 28 Gallon - 15 and 20 HP


2 42108-07-9 1 NIPPLE - Pipe - 1.5 x 3.5 TOE
3 Ref. No. Not Used
4 43318-01-9 1 *FLANGE - Pump Inlet - With 42079-01-9 Pump
4 1 #FLANGE - Pump Inlet - With 42079-05-9 Pump
4 Cap Screw, Soc. Hd., .50-13 x 2.0
4 Lock Washer, Hi Collar, .50
5 42079-01-9 1 *PUMP - Hydraulic - PSV-PNCF-25ERM-65 - Includes Ref. No. 38
42079-01-9-100 1 *REBUILD KIT - Hyd Pump (Not Included)
48268-01-1 2 Cap Screw, .50-13 x 1.50, W and LW
5 42079-05-9 1 #PUMP - Hydraulic - PSV-PNCF-40HRM-64 - Includes Ref. No. 38
42079-05-9-101 1 #REBUILD KIT - Hyd Pump (Not Included)
42276-01-1 2 Cap Screw, .62-11 x 1.75, W and LW
6 43318-02-9 1 *FLANGE - Pump Outlet - 1.0 NPT - With 42079-01-9 Pump
6 42774-01-1 1 #FLANGE - Pump Outlet With 42079-05-9 Pump
4 Cap Screw, Soc. Hd., .38-16 x 1.75
4 Lock Washer, Hi Collar, .38
7 43319-01-9 1 ELBOW - Pipe - Reducing - 1.0 x .75
8 42081-01-9 1 CHECK VALVE
9 42083-01-9 1 SNUBBER - .25 NPT Threads
10 43319-02-9 1 ELBOW - Pipe - Street - .25 x .25 NPT
11 42084-01-9 3 PRESSURE TAP - .125 NPT
12 42085-01-9 1 TAP ADAPTER
13 42082-01-9 1 PRESSURE GAUGE - .25 NPT
14 42080-02-9 1 *PUMP MOUNT - 7.0 Long
14 42080-05-9 1 #PUMP MOUNT - 6.187 Long
4 Cap Screw, Soc. Hd., .50-13 x 1.50
4 Lock Washer, Hi Collar, .50
15 41613-02-9 1 COUPLING - Electric Motor to Hydraulic Pump - 15 HP - 1.625 x .88 Bore
15 41613-09-9 1 #COUPLING - Electric Motor to Hydraulic Pump- 20 HP - 1.625 x 1.25 Bore
Each Includes 41613-05-9 Insert
15-1 41613-05-9 1 INSERT - Coupling
16 42090-01-9 1 ELECTRIC MOTOR - 15 HP - 230/460 3 60 Hz
16 41612-01-9 1 ELECTRIC MOTOR - 20 HP - 230/460 3 60 Hz

W - Flat Washer, LW - Lock Washer

S2700 11/00 68944E-A


5.4800 AIR OIL COOLER

S2700 11/00 68944E-A


5.4800 AIR OIL COOLER

Ref. Part No.


No. Number Req. Description

17 29988-01-1 1 PIPING ASSY - AO-30


18 43126-01-9 1 CHECK VALVE
19 42130-02-9 1 SOLENOID - Water - .75 NPT
22 42127-02-9 1 SWITCH - Oil High Temperature
23 42741-01-9 1 HEAT EXCHANGER - AO-30 (Contact Vanmark for Correct Voltage)
24 43376-01-9 1 TUBE - Hose Assy
25 43375-01-9 1 FITTING - Filter Airway
26 42086-01-9 1 FILTER ASSEMBLY - Includes 42089-01-9 Filter Element &
42576-01-9 Gauge
42089-01-9 1 FILTER ELEMENT
27 41623-01-9 1 FILLER BREATHER
28 41869-01-1 1 ENCLOSURE - 8 x 6 x 3.5 - w/o Panel & Terminal Block
41870-01-1 1 PANEL - Enclosure
29 42077-01-9 1 SIGHT GAUGE - Fluid Level and Temperature
30 43320-01-9 2 ELBOW - Flared - .38 Tube x .38 NPT
31 43321-01-9 1 TUBE - Upper - Float Switch - .38
32 43322-01-9 2 CONNECTOR - Flared - .38 Tube x .25 NPT
33 42078-01-9 1 FLOAT SWITCH - Low Fluid Level
34 43321-02-9 1 TUBE - Lower - Float Switch - .38
35 43320-02-9 1 ELBOW - Flared - .50 Tube x .38 NPT
36 43321-03-9 1 TUBE - Pump Drain - .50
37 42079-01-9-107 1 ELBOW - Flared - .50 Tube x No. 8 - With 42079-01-9 Pump
37 42760-01-1 1 ELBOW - Flared - .50 Tube x No. 10 - With 42079-05-9 Pump
38 42079-01-9-101 1 COMPENSATOR - Oil Pressure - With 42079-01-9 Pump
38 42079-05-9-102 1 COMPENSATOR - Oil Pressure - With 42079-05-9 Pump
39 42576-01-9 1 GAUGE - Filter Element Restriction
40 43374-01-9 1 FITTING - Heat Exchanger Airway

*To Serial No. M27**-033192


#Serial No. M27**-040192 and after

W - Flat Washer, LW - Lock Washer

S2700 11/00 68944E-A


5.5100 MANUAL GREASE BANK 6 SHAFT

29797-C E

5.5110 MANUAL GREASE BANK 8 SHAFT

29796-C E

S2700-3 02/95
5.5100 MANUAL GREASE BANK 6 SHAFT

Ref. Part No.


No. Number Req. Description

1 31978-01-5 1 GREASE BANK - Zerk Mounting


2 31979-02-9 6 CONNECTOR - Compression - .125 MPT x .19 Tube -
Includes Nut and 41281-02-9 Sleeve
41281-02-9 6 SLEEVE - Compression - .19 OD Tube
3 40098-01-1 6 ZERK - Straight - .25-28
4 40101-01-9 6 NUT - Fitting Retaining - .125 NPT
5 41466-01-9 6 ELBOW - Compression - .125 MPT x .19 OD Tube
Includes Nut and 41281-02-9 Sleeve
6 41553-01-9 Req. TUBE - Nylon - .19 OD - Per Foot
41067-01-1 2 PLUG - Pipe - Sltd Hd., .12 NPT (6 Roll)
48216-01-9 5 TY-RAP

29797C-E

5.5110 MANUAL GREASE BANK 8 SHAFT

Ref. Part No.


No. Number Req. Description

1 31978-01-5 1 GREASE BANK - Zerk Mounting


2 31979-02-9 8 CONNECTOR - Compression - .125 MPT x .19 Tube -
Includes Nut and 41281-02-9 Sleeve
41281-02-9 8 SLEEVE - Compression - .19 OD Tube
3 40098-01-1 8 ZERK - Straight - .25-28
4 40101-01-9 8 NUT - Fitting Retaining - .125 NPT
5 41466-01-9 8 ELBOW - Compression - .125 MPT x .19 OD Tube -
Includes Nut and 41281-02-9 Sleeve
6 41553-01-9 Req. TUBING - Nylon - .19 OD - Per Foot
41281-02-9 8 SLEEVE - Compression - .19 OD Tube
48216-01-9 5 TY-RAP

29796C-E

S2700-3 02/95
5.5200 AUTOMATIC LUBE SYSTEM

S2700-2 07/99 68255D, 68256D, 69544D


5.5200 AUTOMATIC LUBE SYSTEM

Ref. Part No.


No. Number Req. Description

1 41466-01-9 8 *ELBOW - .187 Tube x .125 NPT Male


2 41553-01-9 Req. TUBING, NYLON - .187 OD - Per Foot (Not Shown)
3 41464-02-9 8 *ADAPTER - .187 Tube x .125 BSP Male
4 41552-01-9 1 DISTRIBUTOR - 3 Bank - For 6 Roller Units
4 41455-01-9 1 DISTRIBUTOR - 4 Bank - For 8 Roller Units
48137-01-5 2 Screw, Machine, Truss Sltd. Hd., .25-20 x .50, LW and N
5 41461-02-9 1 ADAPTER - .125 NPT Female x .125 BSP Male
6 40728-01-9 1 TEE - .125 x .125 Female x .125 Female
7 41714-01-1 1 ZERK - .125 - 45°
8 41462-01-9 4 ADAPTER - .312 Tube x .125 NPT
9 43411-02-9 1 PUMP – Grease Bijur Surematic
48019-01-5 4 Cap Screw, .31-18 x 1.00, LW and N
10 41458-01-9 1 BANJO ASSY. - .312 Tube x .25 BSP
11 41047-04-9 3 ELBOW – Flrl 90° .31T x .25 MPT
12 41456-01-9 1 VALVE - Solenoid
41966-01-9 1 PARTS GROUP - Solenoid
13 40335-01-1 3 ELBOW - Street - .125 NPT - 90°
14 40503-02-9 2 NUT - Lock - #SL-1 Elec Cond w/Seal
15 41028-01-1 1 NIPPLE - Pipe - .50 x 2.00
16 40503-01-9 1 NUT – Lock .50
17 41967-01-9 1 CONTROLLER - Grease Includes 41967-02-9 Timer
48108-01-5 4 Cap Screw, .31-18 x .75, LW and N
41967-02-9 1 TIMER - Module
18 41464-01-9 1 ADAPTER - .312 Tube x .25 BSP
19 41551-01-9 1 INJECTOR - Single - 0.6 - For 6 Roller Units
19 41454-01-9 1 INJECTOR - Single - 0.8 - For 8 Roller Units
20 59186-01-9 1 ENCLOSURE – Auto Lube Includes 38645-01-5 Backplate
21 41527-01-9 1 AIR SET - .125 Schrader
40860-01-1 1 BUSHING - Pipe - .25 x .12 NPT
22 41527-02-9 1 BRACKET - Air Set Mounting
48146-01-5 2 Screw, Machine, Rd. Hd. Sltd., 10-32 x .50, LW and N
23 41474-01-9 2 WASHER – Seal
24 41470-01-9 1 PLUG – Pipe .25 BSP
25 43247-01-9 10 TY-RAP – 3.62 Lg
26 38646-01-5 1 TUBING – Air/Grease
27 38646-02-5 1 TUBING – Air/Grease
28 38646-03-5 1 TUBING – Air/Grease
29 40433-01-1 1 ELBOW – Pipe 90° x .25 Blk
30 47211-01-5 20 TUBING - .312 OD - Per Foot (Not Shown)

LW - Lock Washer, N - Nut

NOTE: Machine is equipped with either reference no. four (4) or no. nineteen (19).
* No. Required is six (6) for six (6) roller units.

S2700-2 07/99 68255D, 68256D, 69544D


5.6100 TUMBLING UNIT - HYDRAULIC

S2700-6 11/00 68731E-D


5.6100 TUMBLING UNIT - HYDRAULIC

Ref. Part No.


No. Number Req. Description

1 41419-01-9 1 SEAL - V-Ring - Paddle Shaft - Rear - 1.42 ID


2 42131-02-9 1 BEARING - Sleeve - 1.5 ID x 1.75 OD
3 29829-01-5 1 SUPPORT - Paddle Shaft - Rear - Includes 42131-02-9 Bearing
48022-01-5 2 Cap Screw, .31-18 x 1.75, LW and N
4 35072-01-5 1 SPACER - Shaft Support - .50 Thick
5 22485-01-5 1 SHAFT - Paddle
6 42813-01-9 10 PADDLE
48232-01-5 20 Screw, Sltd Truss Hd., .38-16 x .75, W
7 41383-02-9 1 SEAL - V-Ring - Paddle Shaft - Front - 1.77 ID
8 35953-01-9 1 GROMMET - Paddle Shaft Seal
10 59072-01-9 1 GUIDE, Inlet Chute
11 40236-01-9 1 COUPLER - Motor to Roller - 1.00 Bore
48171-01-1 1 Set Screw, Soc. Hd., .38-16 x .50
12 41315-01-9 1 MOTOR - Hydraulic - Tumbling Unit Drive 22.6 C.I.D.
48220-01-5 2 Cap Screw, .50-13 x 1.50, W, LW and N
13 41034-01-1 1 NIPPLE - Close, .50 NPT-H-D Hyd.
14 41048-01-1 1 ELBOW - Pipe - Street - .50 - 90o
15 41068-01-1 1 ELBOW - Pipe - .50 - 90o
16 29345-32-9 1 HOSE - Hydraulic - Manifold to Motor - .50 x 50.88 Long
17 29345-12-9 1 HOSE - Hydraulic - Motor to Return Manifold - .50 x 41.88 Long
18 41122-01-1 1 ADAPTER - .50 FNPT x 3/4-16 - On Valve Manifold

W - Washer, LW - Lock Washer, N - Nut

S2700-6 11/00 68731E-D


5.6200 TUMBLING UNIT - MECHANICAL

Ref. Part No.


No. Number Req. Description

1 43266 1 GEARMOTOR - 1.00 HP REFER TO TAG ON GEARMOTOR


FOR VOLTAGE & GEAR RATIO
2 38878-01-5 1 SUPPORT PLATE, Tumbling unit
3 43268-01-9 2 BEARING - Ball Flg
4 38473-01-5 1 SHAFT - Drive
5 40236-01-9 1 COUPLER, Urethene
6 59072-01-9 1 GUIDE - Inlet Chute
7 41383-02-9 1 SEAL - V-Ring 1.77 ID
8 22485-03-5 1 SHAFT WLDMNT - 5 Paddle
9 42813-01-9 10 PADDLE
10 41419-01-9 1 SEAL - V-Ring 1.42 ID
11 42131-02-9 1 BEARING, Support
12 29829-01-5 1 SUPPORT - w/Bearing
13 35072-01-5 1 SPACER - Support

S2700 10/07
5.6300 INTERNAL AUGER ASSEMBLY

Ref. Part No.


No. Number Req. Description

1 23292-03-5 1 AUGER WLDMT, Internal Mech


2 59072-01-9 1 GUIDE, Inlet Chute
3 48302-03-5 1 SCREW, Cap
4 37011-01-9 1 COUPLER, Auger - Internal
5 48038-01-1 1 NUT, Self locking
6 38829-01-5 1 SHAFT-DRIVE
7 38831-01-9 1 GEAR, Mod. Auger Pickup
8 38474-01-5 4 SPACER, Bearing Mount
9 38472-01-5 1 MOUNT, Bearing Tumbling Unit
10 40917-02-9 2 BEARING, Ball Flg
11 43265-04-9 1 GMTR
12 38828-01-5 1 HANGER, Torque Arm

W - Washer, LW - Lock Washer, N - Nut

S2700-7 10/02
5.7000 TACHOMETER SYSTEM

S2700-12 03/04 D69569


5.7000 TACHOMETER SYSTEM

Ref. Part Number No. Description


No Req.

1 43447-02-9 1 TACHOMETER BOX - Complete w/Tach & Connectors


2 43451-01-9 1 POWER CABLE, AC - Tach Box
3 43448-01-9 1 SENSOR CABLE - Rolls
4 43449-01-9 1 SENSOR CABLE - Auger
5 43450-01-9 2 PROXIMITY SENSOR - Inductive
6 24821-01-5 1 SENSOR HOLDER - Roller
7 59219-01-9 1 COUPLER ASSEMBLY - Sensor Pickup
48171-01-5 1 Set Screw - .38 x .50 Soc Hd
8 24819-01-5 1 SENSOR HOLDER - Hydraulic Auger
9 38683-01-5 1 GEAR - Pickup - For Auger

S2700-12 03/04 D69569


5.8100 MID BED GATE

60519

S2700-2 08/00
5.8100 MID BED GATE

Ref. Part No.


No. Number Req. Description

1 48103-01-5 2 NUT - .50-13 Hex Lock SS Nylon


2 48105-01-5 2 WASHER - .50 Flat SS
3 24645-01-5 2 GATE - Mid-Bed Wldmnt
4 38581-01-5 2 SPACER - Mid-Bed Gate
5 24644-02-5 2 BRACKET - Hanger Mid-Bed Gate
6 24801-01-5 2 HANDLE

S2700-2 08/00
5.8200 SCRAPER ASSEMBLY

69630

S2700-2 08/00
5.8200 SCRAPER ASSEMBLY

Ref. Part No.


No. Number Req. Description

1 29805-01-5 2 MOUNT - Scraper, Frame 20298


1 24807-01-5 2 MOUNT - Scraper, Frame 24772
2 24803-01-5 4 SCRAPER - w/Adjuster

S2700-2 08/00
6.1000 SPARE PARTS - MULTI MOTOR HYDRAULIC

Est. Qty. Per Year


Part *Standard **Heavy
Number Duty Description

20779-01-5 2 4 SHAFT ASSEMBLY - Peeling Roller


20249-01-1 2 4 NUT - Peeling Roller Shaft
42089-01-9 1 2 FILTER ELEMENT - Hydraulic Fluid
40316-01-9 4 8 BEARING - Peeling Roller - Rear - Includes 2 -
41383-01-9 Seals
41383-01-9 8 16 SEAL - V Ring - Peeling Roller Bearing
40236-01-9 4 8 COUPLING - Drive Motor to Peeling Roller - 1.00 Bore
48171-01-1 4 8 SET SCREW - Soc. Hd. - .38-16 x .50
41613-02-9 1 1 COUPLER - Electric Motor To 42079-01-9 Hydraulic Pump
41613-09-9 1 1 COUPLER - Electric Motor To 42079-05-9 Hydraulic Pump
40973-03-9 2 4 HYDRAULIC MOTOR - Roller Drive - 3.6 cu. in.
42079-01-9 - 1 PUMP - Hydraulic - With 15 HP Motor
42079-05-9 1 1 PUMP - Hydraulic - With 20 HP Motor
42077-01-9 - 1 SIGHT GAUGE
42130-02-9 1 2 SOLENOID - Water - .75 NPT
42127-02-9 1 1 TEMPERATURE SWITCH
42078-01-9 - 1 FLOAT SWITCH
42082-01-9 - 1 PRESSURE GAUGE
41216-02-9 - 1 HEAT EXCHANGER
41958-02-9 - 1 VALVE - Flow Control - Roller Speed

Option: For Auger Discharge Units - Add


41621-01-9 1 1 HYDRAULIC MOTOR - Auger Drive - 6.2 cu. in.
43231-02-9 - 2 BEARING - Discharge Auger
41958-01-9 - 1 VALVE - Flow Control - Auger Speed

Option: For Auto Lube Units - Add


41456-01-9 1 1 VALVE - Solenoid
41527-01-9 1 1 AIR SET
41551-01-9 1 1 INJECTOR - 0.6 - For 6 Roller Units
41454-01-9 1 1 INJECTOR - 0.8 - For 8 Roller Units
41552-01-9 1 1 DISTRIBUTOR - 3 Bank - For 6 Roller Units
41455-01-9 1 1 DISTRIBUTOR - 4 Bank - For 8 Roller Unit
41553-01-9 16 16 TUBING - .187 O.D. - Per Foot

Option: For Intermittent Operation - Add


41751-01-9 - 1 VALVE - Solenoid

*Standard quantities are estimated based on production schedule of eight (8) hours a day, five
days a week for (1) year under normal operating conditions.

**Heavy duty quantities are estimated based on production schedule of twenty-four (24) hours a
day, five days a week for one (1) year under normal operating conditions.

S2700-7 07/00
6.2000 SPARE PARTS - SGL MTR HYD OR MECH VAR SPEED

Est. Qty. Per Year


Part *Standard **Heavy
Number Duty Description

20779-01-5 2 4 SHAFT ASSEMBLY - Peeling Roller


20249-01-1 2 4 NUT - Peeling Roller Shaft
40316-01-9 8 16 BEARING - Peeling Roller - Rear and Drive Case Shaft -
Includes 2 - 41383-01-9 Seals
41383-01-9 16 32 SEAL - V Ring - Peeling Roller Rear Bearing
40236-01-9 4 8 COUPLING - Drive Shaft to Peeling Roller - 1.00 Bore
48171-01-1 4 8 SET SCREW - Soc. Hd. - .38-16 x .50
40319-01-9 6 12 PULLEY - Timing - Drive Case
48168-01-1 12 24 SET SCREW - Nylock - .312-18 x 1 - Timing Pulley
40320-01-9 8 12 BELT - Timing - Drive Case - 24 OC

Option: For Single Motor Hydraulic Drive Units - 15 HP - Add


42089-01-9 1 2 FILTER ELEMENT - Hydraulic Fluid
41958-02-9 - 1 VALVE - Flow Control - Roller Speed
42079-01-9 - 1 PUMP - Hydraulic
40973-02-9 - 1 MOTOR - Hydraulic - Drive Case - 5.8 C.I.D.
42280-01-1 1 1 COUPLER - Hyd. Motor to Drive Case - Less Bushings
41613-02-9 1 1 COUPLER - Electric Mtr to Hyd. Pump - .88 x 1.62 Bores
42077-01-9 - 1 SIGHT GAUGE
42078-01-9 - 1 FLOAT SWITCH
42082-01-9 - 1 PRESSURE GAUGE
41216-02-9 - 1 HEAT EXCHANGER
42130-02-9 1 2 SOLENOID - Water - .75 NPT
42127-02-9 1 1 TEMPERATURE SWITCH

Option: For Inverter Drive - Add


41367-08-9 1 2 BELT - Drive - 69.29 OC

Option: For Dry Peel - Add


43395-01-9 2 4 BRUSH - Nyln Nat/Blk 014/010
24803-01-5 1 2 SCRAPER - w/Adjuster
48052-02-5 3 6 SCR - .38-16 x 1.75 Hex SS Full Thread

*Standard quantities are estimated based on production schedule


of eight (8) hours a day, five (5) days a week for one (1) year
under normal operating conditions.

**Heavy duty quantities are estimated based on production


schedule of twenty-four (24) hours a day, five (5) days a week
for one (1) year under normal operating conditions.

S2700-7 07/01
7.1000 PEELING ROLL CONFIGURATION

DISCHARGE END VIEW

ROLL NO. PART NO. ROLL TYPE

1.

2.

3.

4.

5.

6.

7.

8.

NOTE: No. 1 and 8 rolls are not used in 6 roll units.

S2700-0 02/95
7.1000 PEELING ROLL CONFIGURATION

DISCHARGE END VIEW

ROLL NO. PART NO. ROLL TYPE

1.

2.

3.

4.

5.

6.

7.

8.

NOTE: No. 1 and 8 rolls are not used in 6 roll units.

S2700-0 02/95
7.2000 MACHINE SETTINGS

Date Product Harvest Storage Roller Gate Auger Drive Tumbling Unit
Variety Date Time Configuration Setting Setting Speed Setting Speed Setting

S2700-2 02/95
7.2000 MACHINE SETTINGS

Date Product Harvest Storage Roller Gate Auger Drive Tumbling Unit
Variety Date Time Configuration Setting Setting Speed Setting Speed Setting

S2700-2 02/95
7.3100 AIR - AUTOMATIC LUBE

68257

S2700-3 02/95
S2700-4 02/95
CUSTOMER SUPPLIED WIRING VANMARK PANEL TACHOMETER DISPLAY INDUCTIVE PICK-UP
(LOCATED ON PEELER POWER PACK) (LOCATED ON DISPLAY ENCLOSURE) (LOCATED ON PEELER)

COOLING WATER SWITCH COOLING WATER SOL. VALVE


L1 START 1 3
NO C
STOP

4
1 NC C NC
120 ES-1 ES-2 C
NO
VAC NEAR CONTROL HIGH OIL
LOW OIL LEVEL SWITCH
PEELER PANEL M1-1 TEMP SWITCH 115V
1
R

R
LOW LEVEL OIL INDICATOR 5
(CUSTOMER OPTION - SEE AC
NOTE B) POWER TYPICAL CONNECTOR
ON BOX
ROLL AUGER
HYD. SOL. VALVE (SEE NOTE C)
ROLL
GN BK
WATER SPRAY BAR SOL. VALVE S 4 INDUCTIVE
8 2 BN
HIGH LEVEL SWITCH SIGNAL + 1 PICK-UP -
OPTIONS SEE NOTE A (OPTIONAL BY CUSTOMER) BE ROLLS
- 3
1 4
6 TR1 2
AUGER
M1-2
AUTO LUBE TIMER BK INDUCTIVE
4 PICK-UP -
(MAY LOCATE REMOTELY)
7 BN AUGER
1
DISCHARGE
BE
OVERLOADS 3 (OPTIONAL)

L2 M1 7 +
REMOTE REMOTE
RTN
BN
1 REMOTE
2 2 2 OUTPUT
BE
NEUTRAL 3 (BY CUSTOMER)

NOTES: REQUIRES WATERTIGHT


CONNECTOR AND CABLE.
VM P/N 43465-01-9
A. OPTIONAL PRODUCT HI-LIMIT SWITCH CONFIGURATION 4-20maDC = 0-1000 RPM
0-10VDC (OPTIONAL)
7

PRODUCT HI-LIMIT
TR2 2
OPEN WHEN FULL SMOOTHING TIME
DELAY RELAY
8
TR2-1

B. OPTIONAL LOW LEVEL INDICATOR

68961D-B
CR-1 2

120 VAC
R N
CR1-1

C. CONFIGURATION FOR CONTINUOUS OPERATION


7.4100 RECOMMENDED WIRING-SGL & MULTI MTR HYD DR

W/O HYD SOL VALVE & W/ WATER SPRAY BAR


SOL VALVE
JUMPER
7 8
7.4200 WIRING-PEELER JUNCTION BOX

LOW OIL LEVEL SW (EXISTING)


M1-1 1
J1
1 COOLING WATER SW (EXISTING)
POWER IN J2
SUPPLIED BY
CUSTOMER
1 TACHOMETER

TACHOMETER
NEUTRAL 2
J3
GROUND
2 COOLING WATER SOL (EXISTING)
J4
HYD OIL SOL
2
J5
LOW OIL LEVEL INDICATOR 2
(OPTIONAL) J6 INDICATES BAR
TYPE JUMPER
WATER SPRAY BAR SOL 2
(OPTIONAL) J7
TR-2 2 AUTO LUBE TIMER (OPTIONAL)
(OPTIONAL)
COOLING WATER SOL (EXISTING)
3 COOLING WATER SW (EXISTING)
LOW OIL LEVEL SW (EXISTING)
4
HIGH OIL TEMP SW (EXISTING)

LOW OIL LEVEL INDICATOR 5 LOW OIL LEVEL SW (EXISTING)


(OPTIONAL)

M1-2 6 AUTO LUBE TIMER (OPTIONAL)

M1-2 HIGH OIL TEMP SW (EXISTING)


M1 MOTOR STARTER 7
J8

PRODUCT HIGH LEVEL SW 7


(OPTIONAL)
TR-2
(OPTIONAL) 8 HYD OIL SOL
WATER SPRAY BAY SOL
(OPTIONAL)
9

10

11

WIRED BY VANMARK
WIRED BY CUSTOMER

S2700-2 02/95 68962C-B


7.4300 RECOMMENDED WIRING - MECH VARIABLE SPEED DRIVE

S2700-1 08/88 68712C-A


7.4400 RECOMMENDED WIRING – INVERTER CONTROLLED
DRIVE

S2700 10/07 69633


7.5100 MULTI MOTOR HYDRAULIC W/OPTIONS

S2700-6 11/00 68263-01 D-D


7.5100 MULTI MOTOR HYDRAULIC W/OPTIONS

Ref. Part No.


No. Number Req. Description

1 42076-01-1 1 RESERVOIR - 28 Gallon


2 42086-01-9 1 FILTER ASSEMBLY - Includes 42089-01-9 Filter Element
3 41623-01-9 1 FILLER BREATHER
4 42077-01-9 1 SIGHT GAUGE - Fluid Level and Temperature
5 42127-01-9 1 TEMPERATURE SWITCH
6 42078-01-9 1 FLOAT SWITCH
8 42079-05-9 1 PUMP - Pressure Compensated (Use w/15 or 20 HP Motor)
9 42090-01-9 1 MOTOR - 15 HP
To Serial No. M27**-033192
9 41612-01-9 1 MOTOR - 20 HP
Serial No. M27**-040192 and after
10 42081-01-9 1 CHECK VALVE
11 42083-01-9 1 SNUBBER - .25 NPT
12 42084-01-9 AR PRESSURE TAP - .12 NPT
13 42085-01-9 1 TAP/GAUGE ADAPTER
14 42082-01-9 1 PRESSURE GAUGE - .25 NPT
15 41216-02-9 1 HEAT EXCHANGER - Water Cooled (MS)
15 41216-02-5 1 HEAT EXCHANGER - Water cooled (SS)
16 34856-01-9 1 MANIFOLD - Return 1.00 NPT
17 41956-01-9 1 MANIFOLD ASSEMBLY - Flow Control Rolls and Auger Discharge
18 41958-02-9 1 VALVE - Flow Control - Rolls (Included in 41956-01-9)
19 42088-01-9 1 BLANKING PLATE - Gate Dischg (Included in 41956-01-9)
20 41214-02-9 1 FLOW DIVIDER - Mdl P27
21 40973-01-9 6 or 8 MOTOR - Hydraulic - Roll Drive - 4.2 C.I.D.
To Serial No. M27** - 093088
21 40973-03-9 6 or 8 MOTOR - Hydraulic - Roll Drive - 3.6 C.I.D.
Serial No. M27** - 100188 and after
22 41751-01-9 1 VALVE - Solenoid (For Intermittent Operation) (Optional)
23 41621-01-9 1 MOTOR - Hydraulic - Auger Discharge - 6.2 C.I.D. (Optional)
24 41958-01-9 AR VALVE - Flow Control - Auger Dischg and/or Tumbling Unit
25 41315-01-9 1 MOTOR - Hydraulic - Tumbling Unit - 22.6 C.I.D. (Optional)
26 42154-01-9 1 MANIFOLD ASSEMBLY - Tumbling Unit (Optional)

S2700-6 11/00 68263-01 D-D


7.5200 SINGLE MOTOR HYD W/GATE AND OPTIONS

S2700-3 02/95 68265-D-C


7.5200 SINGLE MOTOR HYD W/GATE AND OPTIONS

Ref. Part No.


No. Number Req. Description

1 42076-01-1 1 RESERVOIR - 28 Gallon


2 42086-01-9 1 FILTER ASSEMBLY - Includes 42089-01-9 Filter Element
3 41623-01-9 1 FILLER BREATHER
4 42077-01-9 1 SIGHT GAUGE
5 42127-01-9 1 TEMPERATURE SWITCH
6 42078-01-9 1 FLOAT SWITCH
7 Ref. No. Not Used
8 42079-01-9 1 PUMP - Pressure Compensated
9 42090-01-9 1 ELECTRIC MOTOR - 15 HP
10 42081-01-9 1 CHECK VALVE
11 42083-01-9 1 SNUBBER - .25 NPT Threads
12 42084-01-9 3 PRESSURE TAP - .125 NPT
13 42085-01-9 1 TAP ADAPTER
14 42082-01-9 1 PRESSURE GAUGE - .25 NPT
15 41216-02-9 1 HEAT EXCHANGER - Water Cooled (MS)
15 41216-02-5 1 HEAT EXCHANGER - Water Cooled (SS)
16 41956-01-9 1 MANIFOLD ASSEMBLY - Flow Control
17 41958-02-9 1 VALVE - Flow Control - Rolls
18 42088-01-9 1 BLANKING PLATE
19 40973-02-9 1 MOTOR - Hydraulic - Roll Drive 5.8 C.I.D.
20 41751-01-9 1 VALVE - Solenoid (Used for Intermittent Operation) (Optional)

S2700-3 02/95 68265-D-C


7.6100 WATER - SPRAY BAR AND HEAT EXCHANGER

S2700-2 02/95
Durant Installation and Operation
Manual Number 57700-970-03

Eclipse Series Ratemeter/Process Timers

Models: 5770X-47X

Durant

Table of Contents

1 Introduction
1 Description
5 Mounting
6 Wiring
11 Programming
16 Diagnostics
19 Specifications

Durant ®

Visit our Web Site


at www.durant.com
INTRODUCTION / DESCRIPTION
This manual describes the installation of Durant Eclipse series digital ratemeter/
process timer models 5770X-47X. It begins with a description of the base unit and
the plug-in option boards. That is followed by mounting information, wiring diagrams,
and programming instructions. This manual concludes with diagnostic test and cali-
bration information and specifications. This device provides a rate or time readout
for the operator. Although the unit may be doing other functions as well, the only
thing the operator has to do with it is to observe the display.

DESCRIPTION

Base Unit

The Eclipse accepts a digital, pulsed signal from a sensor (that may be on an en-
coder, proximity or photo sensor, magnetic pickup, flowmeter, limit switch, etc.). It
calculates a rate or time, based upon the frequency of the input signal, to be dis-
played to the observer. The display can read in units of rate such as RPM, feet per
minute, barrels per hour, etc., or in units of time such as baking time or mold ma-
chine cycle time. In either case, the Eclipse employes the fiendishly clever Tau method
of calculation, which means that it very accurately times the period of the pulse
(Tau). Once Tau is known, the unit determines rate by the formula:
1
Rate = X Scaler
Tau
If the Eclipse is programmed to display process time, Tau is plugged into a slightly
different formula:

Process Time = Tau X Scaler

Either calculation requires that the installer program the unit with a scaler. The scaler
is a conversion factor that accounts for three conditions that are specific to the appli-
cation:

1. The units of time to be displayed, generally seconds, minutes, or hours.


2. The weight of each input pulse.
3. The resolution (decimal point location) of the display.

The installer calculates the scaler by using the appropriate formula below, depend-
ing upon whether the Eclipse should display rate or process time.

To display rate:
NOS x DPF
Scaler = ,
PPI

where NOS = number of seconds in time unit (1 = seconds, 60 = minutes, 3600 =


hours, etc.).

1
DESCRIPTION cont.
DPF = decimal point factor. From the table below, select the DPF that matches the
display decimal point location:

Displayed Decimal Point D P F


XXXXX 1
XXXX.X 10
XXX.XX 100
XX.XXX 1000
X.XXXX 10000

And PPI = pulses per item, the number of pulses the unit receives from the sensor
per physical unit (revolution, foot, gallon, etc.) on the rate display.

To display process time:

PPI x DPF
Scaler = ,
NOS

where NOS = number of seconds in the process time unit (1 = seconds, 60 = min-
utes, 3600 = hours, etc.).

DPF = decimal point factor, and is selected from the table above.
PPI = pulses per item, the number of pulses the unit receives from the sensor per
process cycle (oven length, mold machine cycle, etc.).

An inherent ability of devices that use the Tau method of calculation is that they can
calculate rate or process time and update the display each time an input pulse is
received. There is a practical limit to how fast the display should update, however,
especially when the process speed is changing and when there may be minor varia-
tions in pulse input frequency at a “steady” speed. The Eclipse has a programmable
display update time that sets the minimum time between updates. Each time the
display updates, the unit waits until the update timer times out and then updates the
display when the next pulse comes in. The Eclipse counts the number of pulses
received and times the total periods for all pulses received for each update. The
calculation averages Tau for all periods in the update effectively “smoothing” out the
display. The installer programs an update time in the range of 0.1 to 99.9 seconds to
obtain a display that is smooth, yet responsive.

Sooner or later, the process being monitored will be brought to a halt. Pulses will
stop coming in from the sensor. What happens once the update timer has timed out
and the Eclipse is patiently waiting for the next pulse to come in so that it can update
the display, but the next pulse is not coming? Like the bride who has been stood up
at the altar, something must tell the Eclipse that it is waiting in vain and it is time to
get on with its life. The Eclipse is equipped with a zero timer for this purpose. The
zero timer sets the unit’s patience between pulses. The installer programs a zero

2
DESCRIPTION cont.
time in the range of 0.1 to 99.9 seconds. Should the time between pulses ever ex-
ceed the zero time, the Eclipse will immediately update the display to zero, whether
in rate or process time mode.

Relay Output Option Board

The optional relay board contains two form C (normally open and normally closed
contacts) relays. Each relay has an adjustable high and low setpoint. The relays act
as alarms by turning ON when the displayed rate or time is greater than the high
setpoint OR less than the low setpoint. If the low setpoint is greater than the high
setpoint, the relay turns ON when the rate or time meets both conditions; less than
the low setpoint AND greater than the high setpoint.

Once a relay turns ON, it stays ON until the rate or time returns back across the
setpoint “and then some”. The “and then some” is called hysteresis. Hysteresis is a
programmable value that is common to both setpoints and both relays. This means
that a relay turns OFF when the display is less than or equal to the high setpoint
minus the hysteresis value, or when the display is greater than or equal to the low
setpoint plus the hysteresis value. Should an overlap occur between ON and OFF
conditions, the ON condition overrides the OFF condition.

Example: Relay Output Operation

High Setpoint = 250 Relay ON above 250


Low Setpoint = 220 Relay ON below 220
Hysteresis = 10 Relay OFF between 230 and 240

ON OFF ON
Displayed
Rate or
Time
200 210 220 230 240 250 260

ON OFF ON

Analog Retransmission Option Board

The optional analog output board provides linear 0-10 V and 4-20 mA signals pro-
portional to the displayed rate or time. When the displayed value is equal to the
programmed output offset value, the output voltage is zero and the output current is
4 mA. When the displayed value is equal to the programmed output full scale value,
the output voltage is 10 V and the output current is 20 mA.

3
DESCRIPTION cont.
When the displayed value is between the output offset and output full scale value:

(displayed rate - offset value)


1. The output voltage = 10 (Full scale value - offset value) V,

(displayed rate - offset value)


2. The output current = 16 (Full scale value - offset value) mA + 4 mA

RS 485 Serial Communications Option Board

The optional serial communication board allows a host device to download and read
programming parameters and to read status information from the rate meter, such
as display value, relay status, etc.

This manual does not contain information on the serial communication protocol or
the serial command list. That information is contained in the 57700 serial specifica-
tion and is obtainable by contacting the Durant Literature Department at 800-540-
9242 (U.S. and Canada), or 920-261-4070, or by FAX at 920-261-9097.

4
MOUNTING
Mounting

Durant

1.772 +/- .024


[45.00]
[3.622 +/- .031]

[92.00]
Panel Cutout
Max. Panel Thickness .190 [133.7]

3.63
3.31

.27

Mounting clips and screws shown in installed positions.

Mounting Instructions

1. Slide mounting gasket (not shown) over unit body until adhesive surface makes
contact with the front bezel.

2. Slide unit into cutout in panel.

3. Attach mounting clips and screws.

4. Tighten screws until unit is firmly in place. DO NOT OVERTIGHTEN screws


to the point of squeezing the gasket out from behind the bezel.

5
WIRING
WIRING

All wiring to the ratemeter is done via rear terminal, de-pluggable connectors. Up to
five headers accept the wired connectors on the ratemeter. All units have at least two
headers, power input and signal input. Any combination of three additional circuit
boards with headers may be installed. These option boards are relay output, RS 485
serial communications, and analog retransmission. The option boards occupy spe-
cific locations in the ratemeter and are not interchangeable.

Rear Terminal Layout

RS485 Analog
Relay DIP Switch
Communications Output
Output

Durant®
1 1

1 1
1

Signal Input
Power Input
2 Terminals for DC
Powered Units
3 Terminals for
AC Powered Units

6
WIRING
Disconnect all power before wiring terminals. A safety hazard exists if this
precaution is not observed. Treat all signal inputs as hazardous since
they may carry line voltage.

A switch shall be included in the building installation:


• It shall be in close proximity to the equipment and within easy reach of the
operator.
• It shall be marked as the disconnecting device for the equipment.
• Switches and circuit breakers in Europe must comply with IEC 947.

Terminal Connector Ratings

AC or DC Power Input / Relay Output: 10A, 250VAC;


Wire size: 12-24AWG (3.1mm2 - 0.24mm2), 600V.
RS485 / Analog Output / Signal Input: 8A, 125VAC;
Wire size: 16-28AWG (1.3mm2 - 0.1mm2), 300V.

General Wiring Practices

• Use shielded cables for signal and control inputs.


• Keep all signal lines as short as possible (<30M or 100 ft.).
• Do NOT bundle or route signal lines with power or machine control wiring.
• Do not allow signal or control wires to leave the building.

7
WIRING
Wiring and DIP Switches

DC Power Input (for DC powered models 57700-47X)

Durant
®

1
+
Power In
9-30 VDC { -
1 No Internal Fuse
External Fuse Size
12 VA U.S. European
2 AMP, 50 V T2A, 50 V
Time Delay Time Delay

AC Power Input (for AC powered models 57701-47X)

Durant
®

1
Power In
{ L2
L1 1 No Internal Fuse
Not External Fuse Size
85-265 VAC
47-63 Hz Used U.S. European
20 VA 0.2 AMP, 250 V T200mA, 250 V
Time Delay Time Delay

8
WIRING cont.
Signal Input

DIP Switch Position 3 ON


DIP Switch Position 1 OFF

4 + 12 VDC Out
3 Rate Signal In
2 Program Enable In
1 X Ground

Rate Input DIP Switch Settings


Position ON OFF
1 Sink (NPN) Source (PNP)
2 200 Hz Max. 10 kHz Max.
3 Mag Pickup Single Ended

12 VDC Out @ 75 mA Max.


See Specifications (pages 17-18) for input impedances and threshholds.

Relay Output Option Board


Typical Wiring

Terminal Designation

Durant
®

6 6
Relay
5 5 2
4 Load 1 4
3 External 3
2 Power 2 Relay
1 1
1
1

1 An RC surge suppressor is recommended across all inductive loads.

Contact Ratings
5 A @250 VAC or 30 VDC maximum

9
WIRING cont.
RS 485 Communication Option Board

To Host Serial Port

485 +
Durant
®

485 -
1 Common

Analog Output Option Board

Durant 4-20mA +
®

0-10 V +
1 Common
( 4-20mA -
0-10 V - )

Output Ratings
4-20 mA into 750 W (Ohms) maximum
0-10 V into 2500 W (Ohms) minimum

10
PROGRAMMING
Entering the Program Mode

Note: If the optional relay output and/or analog output board(s) are installed

!
in the ratemeter, entering the program mode will cause both relays to turn
OFF and the analog output to go to its minimum values (0V and 4 mA)
regardless of the input signal.

To enter the program mode:

1. Connect Program Enable input terminal to Ground.

Durant®
Jumper
4 Terminals
3
1 and 2
2
1

2. Press and hold the front panel program key ( PGM ); the display will say run:

Durant
®

PG M

3. Press the up or down arrow key ( or ) while holding ( PGM ); the


program LED will turn on and the display will show a parameter name.
®

Durant

11
PROGRAMMING cont.
Programming Parameters

Programming customizes the ratemeter’s functions to fit the application. All pro-
gramming may be done by using the front panel program ( PGM ) and arrow keys - up

( ), down ( ), and right ( ). Programming is done by entering the proper


value into each programming parameter. The parameters each have a name and a
value, and are shown in the parameter list starting on page 12. The programming
parameters associated with the optional RS 485 communications board, the analog
retransmission board, and the relay output board only show in the program list if the
corresponding option board is installed in the ratemeter.

To navigate through the parameter list, use the program key and the up and down
arrow keys.

1. The parameter name is displayed by pressing and holding the program key
( PGM ).

2. The value of the parameter is displayed by releasing the program key.

3. While holding the program key ( PGM ), the unit scrolls down one parameter

name each time the down arrow ( ) key is pressed, and scrolls up one
parameter name each time the up arrow ( ) key is pressed. When the
PGM key is released, the display shows the value of the selected parameter.

To change the value of the selected parameter:

1. Press the right arrow key ( ). For parameters that have selection lists
(such as display, decimal point, baud rate, etc.), the value will descent one
selection through the list each time the right arrow key is pressed. When the
desired value appears on the display, press PGM to go back to the parameter
name. For numeric values such as scaler, offset, full scale, setpoints, and
hysteresis; the most significant digit will flash.
®

Durant

12
PROGRAMMING cont.

2. Press to select which digit to change (flash), then use or to


change the value of the flashing digit.

Durant

3. After all digits have been edited, press PGM to go back to the parameter
name.
®

Durant

The Parameter List

The following list shows all programming parameter names, the default value for
each, and the selection range for each. A programmed unit may be restored to de-
fault settings by pressing both the program ( PGM ) and right arrow ( ) keys for
one second. The display will show dFL while the keys are pressed and blink off
momentarily when the default is done.

Parameter Default Description/


Name Value Range

Display rate or display process time.

Rate
Process time

13
PROGRAMMING cont.
Display decimal point location. This selection
nails the ratemeter or process time display
decimal point to a specific location and was
considered when the scaler was calculated.
No decimal point

Scaler decimal point. The scaler is in the


range of 0.001 to 9999 and is entered in
the parameter below. Set the decimal point
location for the scaler here.

Scaler. Enter the calculated scaler here. The de-


cimal point location on this screen was selected in
the scaler decimal point parameter above.
Range: 0.001 to 9999

Display update time. Sets the minimum time,


in seconds, between display updates.
Range: 0.1 to 99.9 seconds

Display zero time. Sets the maximum time


that the unit will wait between pulses before
forcing the display to zero.
Range: 0.1 to 99.9 seconds

Serial Address. Enter the serial address for the


ratemeter. All commands sent to the ratemeter
must contain this address. If two or more rate-
meters are connected in a network, each must
have a unique address.
Range: 00 to 99.

14
PROGRAMMING cont.
Baud Rate. Select the rate in kBaud at which
to receive and transmit serial information.

Parity. Select the type of parity used for


serial communications.
none
even
odd

Analog Output Offset Value. Enter the rate or


time that corresponds to the minimum analog
output (0V and 4 mA).
Range: 0 to 99999

Analog Output Full Scale Value. Enter the rate


or time that corresponds to the maximum analog
output (10V and 20 mA).
Range: 0 to 99999

Relay 1 High Alarm Setpoint. Enter the rate or time


at which relay 1 will turn on if the rate or time goes
above this value.
Range: 0 to 99999.

Relay 1 Low Alarm Setpoint. Enter the rate or time


at which relay 1 will turn ON if the rate or time goes
below this value.
Range: 0 to 99999.

Relay 2 High Alarm Setpoint. Enter the rate or time


at which relay 2 will turn ON if the rate or time goes
above this value.
Range: 0 to 99999.

Relay 2 Low Alarm Setpoint. Enter the rate or time


at which relay 2 will turn ON if the rate or time goes
below this value.
Range: 0 to 99999.

15
PROGRAMMING cont. / DIAGNOSTICS

Relay Hysteresis. Enter the difference in


rate or time units between relay turn ON
values (setpoints) and relay turn OFF values.
Range: 0 to 999

DIAGNOSTICS

Self Diagnostics and Error Messages

Each time power is applied to the ratemeter, it performs a series of internal diagnos-
tic tests. A lamp test (all display segments ON) is conducted while these tests are in
progress. If a failure occurs, an error message will appear on the display.

The diagnostic tests are checksum calculations of internal ROM and NOVRAM
memory and a read/write test for internal RAM. Programming and calibration data is
stored in NOVRAM (non-volatile RAM). The checksum test verifies that data stored
in NOVRAM at power down is still there, uncorrupted, at power up. The first tests are
performed on ROM and RAM. Failure results in an error message . This error is
non-recoverable, and the unit should be returned to the factory for repair. A failure in
the programming section of NOVRAM results in the displayed error message .
This message remains on the display until power to the ratemeter is cycled OFF,
then ON, or until a key is pressed. This error is recoverable by re-programming the
unit. If subsequent errors occur, the NOVRAM itself may have failed, and the
unit should be returned to the factory for repair. An error message indicates
that the calibration section of NOVRAM has been corrupted. THERE IS NO DIAG-
NOSTIC TEST TO DETERMINE THAT THE RATEMETER IS CALIBRATED! Turn
power to the unit OFF, and then ON. If appears on the display, return the unit to
the factory for repair. if the ratemeter powers up normally, the unit can be used only
after it has been calibrated.

Keyboard Diagnostic Mode

The keyboard diagnostics allows the user to test each of the front panel keys, the
display, and the analog retransmission and relay outputs if those optional boards are
installed.

Caution: performing the diagnostic tests will turn ON the analog transmis-
! sion and relay outputs if those options are installed. Remove power from the
ratemeter and disconnect the outputs before entering the keyboard diagnos-
tic mode. If the optional RS 485 communication board is installed, the ratemeter will
respond with the rate or process time to the QST command.

16
DIAGNOSTICS cont.
To enter the keyboard diagnostic mode:

1. Turn power to the unit OFF.

Durant
®

1 2

Power
In

2. Connect the rear terminal program enable input to ground.

Durant®
Jumper
4 Terminals
3
1 and 2
2
1

3. While holding both the right arrow key ( ) and the up arrow key ( ),
turn unit power ON.

Durant

Power
In

The program LED and all display segments will be ON. If present, both relays will be
OFF (coils de-energized) and the analog output will be at minimum value (4 mA and
0V).

17
DIAGNOSTICS cont.
There are four keyboard diagnostic tests, one for each key. The tests are performed
by pressing each key. The ratemeter’s response is maintained as long as the key is
held.

Test Key Unit Response

Program Display shows software part number.

Right Arrow All display segments and the program LED


turn off and the analog output goes to
maximum value (20 mA and 10V).

Up Arrow Each display digit will turn on, one at


a time, and relay 2 will turn on.

Down Arrow Each display segment of all displays


will turn on, one segment at a time,
and relay 1 will turn on.

To exit the diagnostic mode, turn unit power OFF.

18
SPECIFICATIONS
MECHANICAL

Cutout Dimensions: 3.62” W x 1.77” H (92mm x 45mm) DIN standard


Outline Dimensions: 4.04” W x 2.19” H x 3.87” D (103mm x 56mm x 98mm)
3.60” (92mm) maximum depth in panel
Enclosure: Plastic with polyester front label
Connectors: Up to five de-pluggable terminal blocks

INPUT POWER
AC Powered Models (57701-4XX)
Input Power: 85-265 VAC, 47-63 Hz, 20 VA
External Fuse: 0.2A, 250 VAC, Time Delay (T200mA, 250V)
Isolation Dielectric Strength: 2300 VAC

DC Powered Models (57700-4XX)


Input Power: 9-30 VDC, 12 VA
External Fuse: 2.0A, 50 VDC, Time Delay, (T2A, 50V)
Reverse Voltage Protection: Yes
Isolation Dielectric Strength: 2300 VAC to signal inputs and relays, 500 VAC to
RS 485 and analog outputs

HUMAN INTERFACE

Display: 5 digits
Type: .56” high, seven segment, red LED
Indicator: One red LED program/calibration indicator
Update Time: 0.1 to 99.9 seconds minimum

DATA RETENTION

Memory Type: EEPROM, no batteries required


Duration: 100 years

SIGNAL INPUT

Rate/Process Time: Signal In


Sensor Type: Sink or source, DIP switch selectable
Input Impedance: 4.75 k ohms to +5 VDC or 34.9 k Ohms to ground
Threshholds: High 3.5 to 28 VDC, low 0 to 1.9 VDC, for single
ended signals
Magnetic Pickup Range: 200 mV p-p to 65 VRMS into 34.9 k Ohms
Frequency Response: 200 Hz max. or 10 kHz max. (5 V signals), DIP
switch selectable

PROGRAM ENABLE INPUT

Sensor Type: Sink only


Input Impedance: 4.75 k Ohms to +5 VDC
19
SPECIFICATIONS cont.
Threshholds: High 3.5 to 28 VDC, low 0 to 1.9 VDC
Response: 25 msec max. (5 V signal)

ACCESSORY POWER OUTPUT

Voltage: 12 VDC +/- 12%


Current: 75 mA max.
Protection: Short circuit protected

OPTIONAL OUTPUTS
Relay Board
Number of relays: 2
Contact type: 1 set form C per relay
Contact rating: 5A, 250 VAC or 30 VDC
Isolation dielectric strength: 2300 VAC

Analog Retransmission
Output signals: 4-20 mA (<750 W) and 0-10 V (>2500 W)
Accuracy: 0.13% full scale and 100 PPM /°C (and 0.07%
full scale change over 4-20 mA load ranges
Isolation dielectric strength: 2300 VAC to signal inputs, relays, and AC power
inputs, 500 VAC to RS 485 and DC power inputs

RS 485 Serial Communications


Baud Rate: 1200, 2400, 4800, 9600, or 19,200, programmable
Parity: Even, odd, or no parity
Address Range: 00 to 99 decimal
Protocol: Opto 22® compatible
Isolation Dielectric Strength: 2300 VAC to signal inputs, relays, and AC power
inputs, 500 VAC to analog outputs and DC
power inputs

ENVIRONMENTAL
Operating Environment: Indoor use to 2000 meters
Temperature: Operating: 0 to 50°C
Storage: -20 to 70°C
Humidity: 0 to 85% RH, non-condensing
Vibration: 2.5 g’s, 30 to 200 Hz
Shock: 30 g’s, 11 msec half sinewave
EMC: Immunity to EN 50082-2 (Heavy Industrial)
Emissions to EN 50081-2 (Heavy Industrial)
Front Panel: NEMA 4X when mounted with gasket provided
Agency Approval: UL, cUL listed, CE compliant.
CE EMC immunity and emissions requirements were met using
shielded wiring on the RS-485, analog output and pulse input/
power lines. The shields were connected to earth ground at the
Eclipse end of the shields.
Pollution Degree 2 Overvoltage category II
20
WARRANTY
Eaton warrants all products against defects in material and workmanship for a period of one (1) year
from the date of shipment to Buyer. This is a limited warranty limited to its terms. This warranty is
void if the product has been altered, misused, taken apart or otherwise abused. ALL OTHER WAR-
RANTIES, EXPRESS OR IMPLIED, ARE EXCLUDED, INCLUDING BUT NOT LIMITED TO THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PURPOSE.

BUYERS REMEDIES: Eaton’s obligations and liabilities under the foregoing warranty are limited to
repair or replacement of the product without charge. To receive the required Return Goods Authori-
zation number (RGA), contact your local Durant distributor or call 800-410-2910. A charge is made
for repairing after the expiration of the warranty. IN NO EVENT SHALL EATON BE LIABLE FOR
CLAIMS BASED UPON BREACH OF EXPRESS OR IMPLIED WARRANTY OR NEGLIGENCE
OR ANY OTHER DAMAGES WHETHER DIRECT, IMMEDIATE, FORESEEABLE, CONSEQUEN-
TIAL OR SPECIAL OR FOR ANY EXPENSES INCURRED BY REASON OF THE USE OR MIS-
USE, SALE OR FABRICATION OF PRODUCTS WHICH DO OR DO NOT CONFORM TO THE
TERMS AND CONDITIONS OF THIS CONTRACT.

INDEMNIFICATION: Buyer agrees to hold Eaton harmless from, defend, and indemnify Eaton
against damages, claims and expenses arising out of subsequent sales of Durant products or prod-
ucts containing components manufactured by Eaton and based upon personal injuries, deaths, prop-
erty damage, lost profits, and other matters for which Buyer, its employees or sub-contractors are or
may be to any extent liable, including without limitation penalties imposed by the Consumer Product
Safety Act (P.L.92-573) and liability imposed upon any person pursuant to the Magnuson-Moss
Warranty Act (P.L.93.637), as now in effect or as amended hereafter. The warranties and remedies
provided for herein are available to Buyer and shall not extend to any other person.

COMPLIANCE WITH OSHA: Eaton offers no warranty and makes no representation that its prod-
ucts comply with the provisions or standards of the Occupational Safety and Health Act of 1970, or
any regulations issued thereunder. In no event shall Eaton be liable for any loss, damages, fines,
penalty or expense arising under said ACT.

This manual constitutes proprietary information of Eaton Corp., and is furnished for the customers’
use in operating the Durant counter. Reproduction of this material for purposes other than the sup-
port of Durant counters or related products is prohibited without the prior written consent of Eaton
Corp., Watertown, WI.

In the construction of the Control described herein, the full intent of the specifications will be met.
Eaton Corp., however reserves the right to make, from time to time and without proper written notice,
such departures from the detail specifications as may be required to permit improvements in the
design of the product.

The information included herein is believed to be accurate and reliable; however no responsibility is
assumed by Eaton Corp., for its use; nor for any infringements of patents or other rights of third
parties which may result from its use.

This equipment is capable of generating radio frequency energy. If not installed and used in accor-
dance with the instructions, this unit may interfere with radio communications.

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