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A Comprehensive Review On Hybrid Multiport Converters For Energy Storage Devices Control and Performance of Electric Motor in Evs
A Comprehensive Review On Hybrid Multiport Converters For Energy Storage Devices Control and Performance of Electric Motor in Evs
A Comprehensive Review On Hybrid Multiport Converters For Energy Storage Devices Control and Performance of Electric Motor in Evs
Suvvala Jayaprakash et al., International Journal of Emerging Trends in Engineering Research, 8(7), July 2020, 4681 2347 - 3983
– 4696
Volume 8. No. 8, August 2020
International Journal of Emerging Trends in Engineering Research
Available Online at http://www.warse.org/IJETER/static/pdf/file/ijeter102882020.pdf
https://doi.org/10.30534/ijeter/2020/102882020
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Suvvala Jayaprakash et al., International Journal of Emerging Trends in Engineering Research, 8(7), July 2020, 4681 – 4696
mechanical energy for the propulsion of wheels. For this, novel technologies. For large-scale market penetration of
high-performance engines are needed. So, the Switched EVs, a lot of research and development is ongoing at day by
reluctance motor (SRM) has been developed for EVs, with day. Especially, there are three main categories: energy
their features like low cost, less fault tolerance, widespread storage, power electronics, and electric motors. Section II
range, simple and robust construction. Finally, researchers explains the different categories of Electric Vehicles. Section
explained the current hotspots of the vehicle performance. In III is a brief explanation of energy storage devices like
EVs the motors have significance peripherals for their Batteries, UCs, and FCs. Section IV explains the main
applications, it must be designed with the following consideration of SRM drives apart from the remaining
requisites. motors. Finally, Section V deals with different power
Huge torque density and high-power capacity electronic converters. This paper deals with the evolution of
Good efficiency over widespread torque-speed territory these technologies and road map of layouts for future
Widespread torque-speed proficiency development and realization of EVs
With good reliability and robustness
Very least amount of fabrication and maintenance. 2. ELECTRIC VEHICLE CATEGORIES
Therefore, in an electric motor, the torque effectiveness is Electric vehicles are broadly classified depends upon the
commonly embarrassed by the allowable current fed into the propulsion of vehicle electricity used.
windings. Therefore, the windings can be connected
magnetically with inductive coils. Then it creates the 1. Hybrid Electric vehicle (HEV)
self-inductance and mutual inductance, because of this 2. Battery Electric Vehicles (BEV)
inductance the current flowing through the winding coils can 3. Plug-in-hybrid electric vehicle (PHEV) and
create huge heat/loss [6]. For the rotation of wheels or trans- 4. Fuel-cell electric vehicle (FCEV)
mission system, it requires energy, i.e. the energy will get
from the electric machine (EM). Mainly EMs were chosen by 2.1. Hybrid-Electric Vehicles (HEVs)
their advanced features like the ruggedness of the motor, vast HEVs are drive with ICE and electric Generator/Motor with a
torque-inertia ratio, considerable torque consistency, with configuration of series or parallel connection. To extending
extensive vehicle speed range, less noise, low maintenance the driving range by endowing ICE there by electric machine
cost, small size, its simple to monitor, and less cost [7]. efficiency is increased. Under the braking condition, the
regenerating energy is stored in batteries due to this fuel
Nomenclature economy is improved [9].
HEVs again classified as different types, that are
r - Radius of the flywheel Series Hybrid electric vehicle
w - Rotational velocity Parallel Hybrid electric vehicle
k - Inertial constant Series-Parallel Hybrid electric vehicle
M - Mass of the wheel
I - Flywheel moment of inertia 2.1.1. Series hybrid electric vehicle (Series HEV)
Tl - Torque at the load side In series HEVs, the ICE output is mechanical energy, by using
Te - Total electromagnetic torque a generator the mechanical energy can be converted into
J - Moment of inertia for combined Motor and Load electricity. The available converted electricity is utilized to
Ug - Capacitor voltage from rectification of Ground battery storage or it can bypass through the battery to wheel
control unit output with the same motor and transmission system, as shown in
Uby - Voltage at battery figure.1. Compared with conventional vehicles, the ICE-aid
idc - lower dc-link current EVs driving range is increased. For the drivetrain, it requires
θ - Rotor position three propulsion gadgets. i.e.
w - Angular speed
The ICE, generator and electric motor. In generally Series It holds power split gadgets to transfer ICE power from
HEVs efficiency is less. It exists six possible operations that mechanical or electrical to the propulsion of vehicle wheels
are, 1) battery mode alone: battery only supplies the power to [11]. The merits of this type of vehicles will run both in series
the vehicle, the engine is off. 2) engine mode alone: power and parallel mode. For under slow speed situations the vehicle
flowing through ICE and generator(G). 3) dual-mode: will run in series. Under the far-away and high-speed
combine ICE/G and battery supplies the power to the traction circumstances, it will run in parallel mode.
motor. 4) power split mode: ICE/G split the power to drive the
vehicle and additionally, it charges the battery. 5)
regenerative braking mode: Kinetic energy can be converted
to electricity by using generator and it can be converted into
chemical energy by the batteries. 6) stationary charging
mode: Battery can be charged by utilizing grid supply [10].
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is the significant demerit of BEVs. Examples of BEVs are There are different kinds of fuel cell vehicles. However, it
Tesla Model S, Ford FOCUS electric, BMW i3, and Nissan mainly uses in indoor applications because it requires clean
LEAF. emission and essential for air quality. Hydrogen vehicles
2.3. Plug-In-Hybrid Electric Vehicle cluster pollutants at the site of the hydrogen pro- duction
PHEVs are also one type of HEVs. It contains rechargeable compared with ICE [16]-[19]. Demerits are hydrogen cost
batteries and ICE as shown in figure.5. The rechargeable high. Examples of FCEVs are Honda FCX Clarity, Hyundai
batteries can be charged by grid energy through an external Tus- can, and Toyota Mirai. Characteristics of various electric
socket or by regenerative braking process [13]-[14]. PHEVs vehicles mentioned in table.1
shares both electric and CV characteristics. It was mainly
appealing in certain conditions where it daily uses within a Table 1: Various Electric Vehicle Characteristic
short duration of miles. The operation cost is less, and
greenhouse gas emission moderate per mile while connected Vehicle Type /
by electricity apart from gasoline [15]. FCEV HEV BEV PHEV
Constraints
UC/ UC/
Power supply Fuel cell /
Battery / UC/Battery Battery /
& Frame Work Battery
ICE ICE
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Suvvala Jayaprakash et al., International Journal of Emerging Trends in Engineering Research, 8(7), July 2020, 4681 – 4696
(1)
where,
r = Radius of the flywheel
w = Rotational velocity
Figure 7: Different types of Batteries
k = Inertial constant
Various categories of batteries are detailed in figure.7. M = Mass of the wheel
Batteries are suitable for the applications of energy storage I = Flywheel moment of inertia
utilities, i.e., lead-acid, sodium nickel chloride,
nickel-cadmium, sodium-Sulphur, nickel-zinc, nickel-metal
hydride, nickel-cadmium, and Li-ion batteries are used in
EVs [22].
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subdivided into three categories, as shown in fig.10, i.e., EVs and research associations. Presently, one of the aspects of
pseudo-capacitor, electrostatic double-layer capacitor, and reducing EV applications with their high capital cost and
hybrid capacitors are detail in figure.10 [30],[31]. framework. This can be significantly achieved by the
fabrication of universal charging points across the transport
highways with existing fossil fuel stations. The difficulty is
proposing by replacement of SRM-based charging or driving
topology utilized which associates on-board charger. The
SRMs can contribute to outstanding performance on fault
tolerance and electro-magnetic isolation [EMI], that are
compatible with EVs/HEVs applications [36].
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Suvvala Jayaprakash et al., International Journal of Emerging Trends in Engineering Research, 8(7), July 2020, 4681 – 4696
power flow, which suggests that it will serve in each driving In [43] a 20-kilowatt split-phase PM motor for EV charging.
and regenerative braking process. This will facilitate to However, it deteriorated from vast harmonic contents with
improve the driving extent of vehicles by gathering and back electromagnetic force (EMF). To overcome that,
convert kinetic energy into the batteries throughout the conventional SRM is predicting. Power factor correction and
braking span. Consequently, it is vital to the engineers with a on-board charging achieve during a 2.3-kilowatt SRM by
logical and versatile power flow control in SRM drive as using windings because of the inductor filter at input. The
utilized in EVs/HEVs appliances. Newly, several researchers concept of standard driving topologies is projected in [44].
are launched in numerous fields to alter with passive
compensation scheme or active methods to destroy the A four-phase half-bridge converter, Sustained Intelligent
inconvenient power ripples for batteries in place of enormous Power Modules (IPMs) are utilized for grid-charging under
electrolytic capacitors. This generating power ripple and driving conditions. The utilization of half-bridge or
propagation in fuel-cell power grids are surveyed [39]. full-bridge topologies can diminish the systems reliability.
PHEV supports versatile energy flow. The grid will be
Table 3: Efficiency comparison of Different Electric motors associated with the generator, by using conventional rectifiers
Efficiency at Peak Efficiency at 10% the energy conversion losses are reduced drastically and
Drive Type
Load (%) Load (%) reduces charging effectiveness. However, a better converter
topology and management of PV-fed electric vehicles are not
Induction Motor >90 >90
established [45].
Synchronous
>92 80 to 85
Motor
DC Brushless
>95 70 to 80
Motor
DC Brushed Tl – Load torque
85 to 90 80 to 85
Motor Te – Electromagnetic torque
SRM >91 >93 J – Moment of inertia for combined Motor and load
4.1. Photovoltaic with SRM Drives
At present scenario, in Hyundai kona electric car having a
A photovoltaic (PV) panel as an additional input of the EVs PMSM with a torque of 395 n-m with moderate speed. In Tata
and the SRMs is connected across the wheels for the Tigor uses 3-phase IM having 105 n-m torque and at a speed
propulsion of the vehicle. PV panels can be fixed on the head of 2500rpm. BMW i8 run with hybrid synchronous motor
of the EVs. Different energy sources are available. In the with 250n-m with high speed. Tesla model-3 is running with
present scenario, a classic railcar has sufficient surface to dual motor for all wheel drive (SRM at rear and IM at front).
build a PV panel at 250 watts. Then, SRM does not require Many researchers are working on SRM with reduction in
rare-earth PMs and is additionally sturdy so that it highly high-noise, high torque ripple and vibrations of the system.
attractive in EVs. Although PV panel has a less-power
capability for traction systems. Battery is charged at utmost by 5. POWER CONVERTERS
connecting with PV cells. Hybrid EVs having the ICE, the
ICE are interchanges with PV-fed EVs with modern features By utilizing Power Electronic Converters ((PEC) in
as shown in figure.11. Its key element is holding an off-board distributed power generation and transportation, the
charging point, batteries, Solar and power converters
hybridizing storage system (HES) is accompanied. PEC is
[40]-[42]. So, as to reduce the energy conversion mechanism,
promising for HES to reduce the size of the part and multiple
straight to integrate the motor to restore some onboard
inputs. It does not have any systematic approach for multiple
charging functions
input converter to synthesis them. By using of switch blocks,
it achieves the multiple inputs systematic perspective. For
hybrid and conventional vehicle distribution system,
Electrochemical Capacitors (EC) are projected. During
regenerative braking, acceleration, and hill-climbing, the
energy storage unit is used for an intermediate level of ECs at
high specific power. ECs are a better choice compared with
batteries of HES in future EVs [46].
5.1. Conventional converters
A reliable and righteous rectifiers or inverters are needed for
electric vehicle traction drives in general. A few converter
Figure 11: Photovoltaic panel-fed Hybrid Electric Vehicle
techniques are supported for SRM drive. A modern 3-Phase
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SRM drive for charging functions can be developed newly, as demagnetizations are developed for battery driving stage by
well as ICE and grid charging is conferred [47]. In parallelly, the extra charge capacitance. However, due to structural
the rapid excitation and quick demagnetization cannot be voltage, the torsion capability is developed. The battery
attained, and this device comes from a C-dump converter that charging will be flexibly attained in standstill conditions. By
has zero fault-tolerance ability because of non-isolated phases controlling suitable switches, the energy transformation amid
within this circuit. DC-DC converter shown in figure.12 is the generator, battery unit, peripheral ac source, and traction
utilized for SRM drives, and a voltage-boost converter is is flexibly accomplished [53].
meant to reinforce the SRM winding current and vigorous
speed responses [48]. An integrated multilevel converter is having more compact
with an improved power density, multiple purposes, and
different working modes are attained. Thereafter the
efficiency of the motor system is increased by (2 to 4)%.
Additionally, under motoring, braking and standstill
conditions, the battery could be charged flexibly, without
appeal to off-board charging availability. For the inductance
ascending zone, the current conducted, and therefore, positive
torque is generated and under inductance descending zone,
the current is supplied, because of this negative torque is
attained. A typical half-bridge asymmetrical converter with
front-end power converter diagram as shown in figure.13.
Figure 12: Bidirectional converter interfaced with Battery and
Motor drive
To develop flexible energy conversion on multiple electrical To diminish the dc-link capacitance, allow the wide-speed
energy components, it requires two converters for the board, process and boost the dc voltage, a Quasi -Z-source integrated
i.e., generator, motor, and battery unit. The limited on-board multilevel converter as implemented for SRM drives
area is needed to drive the trucks at high-power converters [57],[58]. The C-dump converter can be utilized for hybrid
that should be utilized. By achieving ac grid connection vehicles along charging capabilities that have been improved
charging, an additional converter is required. On-board in SRM drive, despite it has poor fault tolerance facility,
power electronic converters are difficult for the above owing to with Non-Isolated phase in the circuit, in
converters. For SRM depending on plugin hybrid electric
additionally the improved DC voltage should not be attained
trucks, a standard tri-port high power converter has been
[59]. For four-phase SRM-based, a split converter topology is
investigated to meet the several electrical energy components
designed for pure battery-powered vehicles to reach battery
into the single converter. It supports both flexible energy,
series parallel winding connections according to various charging operations with flexible, while the midpoint of the
circumstances. For instance, ac grid connecting stages are phase windings is associated.
also sophisticated in the drive, which permits the projected
converter to operate as a grid concerning charger except for For reducing the dependence on charging stations and
additional amenities. For traditional EV application, the fuels/batteries to develop the self-charging capability thereby
combination of dc-dc converter along with the bidirectional increasing the driving miles. By integrating the electrical
ac-dc charger, on-board energy transformation can be solved. devices into a single converter, a bidirectional front-end
In this method, energy drift between the battery bank and high circuit along PV fed circuits are developed. To enhance the
voltage bus can be controlled by the charging system. This torque capabilities on SRMs converters along additional
circuit having more complexity due to integration [54]. boosted dc-link voltages are introduced. To degrade the
current ascending and descending times by implementing a
For two intelligent power modules, a frontend dc-dc boost Quasi-three-level converter [60]. For SRMs, a
converter and miller converters are designed for improving Quasi-Z-Source integrated multiport converter is
the driving performance by considering convenient control manufactured, to increase the dc voltage, to decline the
techniques. The new technique is suggested for reducing the
dc-link capacitance and to permit the wide-speed operation.
price and weight effectually for hybrid vehicles by integrating
To attain both charging and driving services for EVs, the
DC-DC converter processing through the traction drive
state-of-the-art SRM drives have been introduced in
system [55]. By using inverter along with the machine to
develop an isolated DC-DC full-bridge converter for primary [61]-[66]. To develop the motoring performance and control
bridge leg. The tri-port schematic diagram of 3-Phase SRM the current ripple suggest a three-port converter is
based HEV is represented in figure.15. recommended for battery-powered SRM drives in recent EV
applications.
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Suvvala Jayaprakash et al., International Journal of Emerging Trends in Engineering Research, 8(7), July 2020, 4681 – 4696
benefit the main power source in the driving stage and attain
battery charging that will greatly decrease the dependence on
batteries, charging stations and fuels. In aircraft and
electrified transport applications, PV panels have been
implemented in [68],[69].
1 2 1
( IW )or (( K M r 2 ) w 2 )
2 2
5.3. Hybrid Multiport Converter with SRM Drive
Figure 17: Current commutation in SRM (a) Phase current, (b)
Solar-assisted hybrid electric vehicles, a multiport
Magnetic energy stored in SRM versus current. bidirectional SRM drive is designed for multisource
operation, it accesses flexible self-charging, and enhance the
These lead to a drastic change in the output power of the motoring performance functions. Due to multisource
operation, the torque is increased. The circuit diagram of
battery pack, causing periodic high peak current and highly
powertrain SRM-based solar-assisted hybrid electric vehicle
di/dt for the battery. In order to diminish this current ripple,
(SHEV) is shown in figure.18. It consists of the stored of
Cai and Yi [67] presented a novel Integrated Multiport energy component, i.e., a GCU, a battery unit, a power control
Converter (IMPC). section as well as multiport converter unit and controller
Compared to the asymmetrical H-Bridge converter, the section, then rectification of AC-DC converter part, PV
presented IMPC has few advantages incorporates. panels, and SRM drive used in the traction motor drives. At
the top of the vehicle, PV panels are installed to maintain
The dc voltage source is not influenced by the capacitor, feasible power supply, by using this not only defeat the
because the capacitor is isolated from the DC source. demerits of very less driving provided in pure battery
Voltage ripple and average capacitor voltage can be operating stage due to the constraint of modern battery
expansive, which takes a reduction of capacitor technologies; additionally, it achieves self-charging
necessity virtually expected. flexibilities to decrease dependence on charging stations.
The current flowing in the DC source is filtered by an Bidirectional Multiport SRM drive technique for the SHEV
inductor; in this way, the electrolytic capacitors are not application that consists of a front-end PV-fed circuit,
connected in parallel with the DC input source front-end bidirectional circuit, and traditional half-bridge
necessary. Moreover, the necessity for dc input source asymmetrical converter as shown in figure.19.
voltage is release and can be lesser than what the SRM
needs.
By expanding DC-link voltage, the conduction angle
should be expanded with time de-energizing phase
moderates, and large torque can be acquired. Speed
range can be enlarged with particularly engaging for
large speed appliances.
It has five-switches, 3-diodes, one inductor, and one
small capacitor are needed for IMPC in a 3-phase
Figure 18: Solar assistant hybrid electric vehicle propulsion
SRM drive it implies less cost and larger power density
system with self-charging function
in motor drive.
If SRM holds N phase, then legs are N+1 are essential,
N+2 switches and N diodes are required in total.
To drive N-phases of SRM drive exclusively, N+1 wire
was essential, which implies bulky wire harness is less.
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Suvvala Jayaprakash et al., International Journal of Emerging Trends in Engineering Research, 8(7), July 2020, 4681 – 4696
Integrated
Converter Modular Integrated
Multilevel
type Tri-Port Charging
Tri-Port
Power level More Less Moderate Whenever solar irradiance is available, the battery is charged
by using solar panels. By the less power level of solar panels,
it exists only one phase of the converter at any moment in
Energy flow
High Low Moderate solar powered charging mode. In this state, the current is
workability
flowing through the winding can be given as
feasible
Fault Without fault Without fault
without
tolerance tolerance tolerance
absence of
Modular
Yes No No The phase winding current feeds back to the battery B through
topology
diodes. In this mode the battery is charged by the solar panels
Grid Charging Charging charging then the charging current is given by
connecting stations are not converter is converter is
charging needed used used
In motoring mode, by monitoring the switch Sf 2 and relay J in The maximum and minimum total of three-phase currents are
a bidirectional converter the GCU and battery can operate given as
individually. Corresponding to the solar irradiance, the PV is
erected for utilization by governing the J2 relay. It attains six
driving stages, along with the battery driving stage, GCU
driving stage, GCU- battery driving stage, PV-GCU driving
stage, PV driving stage, PV-battery driving stage as displayed
The charging current for the battery bank in this mode is
in Fig. 20(a). By monitoring the relays J2 and J in battery
given by
charging stage, it achieves three charging stages, apart from
this it includes GCU charging stage, ac grids charging stage
and PV charging stage as presented in Fig. 20(b). When phase
A winding is under demagnetization voltage. Current and
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Suvvala Jayaprakash et al., International Journal of Emerging Trends in Engineering Research, 8(7), July 2020, 4681 – 4696
The bidirectional multiport converter is connected with diminishes the dependence on fuels or batteries significantly.
several sources i.e., grid supply, energy storage devices, solar The solar can serve the energy individually to the motor drive
system and SRM drive. One side of the multiport converter is in downhill motoring conditions. Without additional
connected with grid supply. The grid supply can be controlled charging converters it exists five stages of charging functions.
by use of rectifier mode (AC to DC). Battery is connected In the GCU driving stage and solar driving stage, in
across the output of the rectifier. The available DC energy can demagnetization current, the battery bank can be charge
be charged by use of battery if battery SOC is less than 100%. marginally. The energy can be reclaimed to the battery under
If battery SOC reaches to100% then it does not allow to braking progress. Moreover, at SHEV rest condition, the BB
charge the battery, then the DC energy can be converted to can quickly charge by the solar, ac grids and GCU this will
AC with inverters. The inverter can be control the motor drive reduce the charging station reliance. Multilevel voltage and
with appropriate switching operation. Multiport converter the boosted dc voltage can be acquired by the BB in the GCU
another side solar system can be connected. These system driving stage. By boosted dc voltage, both demagnetization
produces the DC. The DC is not constant values because it and excitation processes are accelerated. Without increasing
various depends upon the irradiance and temperature. So, torque ripple, the torque capability can be drastically
capacitor is connected in parallel to the solar cells. Here by improved because of the multiport topology [70]. Wireless
utilizing diode charge the battery. Six driving stages are charging converters also available in the present scenario, but
attained. The solar-assisted HEV has been operated with the it will be limited for suitable applications. Bi-directional
GCU driving stage, Battery-GCU driving stage, and pure DC-DC converter having a high efficiency with advanced
battery driving stage, with different running circumstances. switching operation by connecting with electric drives
Whenever solar irradiance is adequate, PV can operate with [71]-[73]. Table-5 represents the Comparison of bidirectional
the GCU/Battery simultaneously as an assisted feasible multiport SRM drive and state-of-the-art.
energy source to subsidize for driving the motor, which
Dependence on
More More More More More Less Less
batteries / fuels
Fault tolerance
Available Unavailable Unavailable Available Available Unavailable Available
Ability
Energy flow
Very Low Moderate Low Moderate Moderate Moderate Huge
flexibility
Self-Charging
Not obtained Not obtained Not obtained Not obtained Not obtained Obtained Obtained
Ability
Dependence on
Very High High Very High Very High High Less Less
charging station
Enrich DC
Attained Attained Not Attained Not Attained Attained Not Attained Attained
voltage
Charging Charging Charging Charging Charging Charging Charging
Grid Charge
converter not converter not converter not converter not converter not converter is converter not
connection
necessary necessary necessary Necessary necessary necessary Necessary
bidirectional multiport SRM drive is implemented, not only
6. CONCLUSION for control of the motor at running situations, apart from this
In this review, the article explains the multiport converter it accomplishes adaptable charging capability, various
techniques for flexible charging and discharging of the charging, and driving stages are developed. To increase the
battery and controls the SRM drive for E-Vehicles models. torque capacity in the drive system a multilevel voltage is
For solar-assisted hybrid electric vehicle applications, a required. Solar is suggested to enlarge the driving range and
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