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David-Warner-Jindex Brochure-V5 7 7
David-Warner-Jindex Brochure-V5 7 7
VALVE DESIGN
The Jindex Pinch Valve consists of which performs all of the functions
a tough but flexible, full or reduced listed above.
bore cylindrical sleeve which forms
The Jindex Pinch Valve will
part of the pipeline. The valve is
improve system control and lower
closed mechanically via movement
maintenance costs.
of the pinch bars located on
Various Enclosed Pneumatic Pinch Valves opposite sides of the sleeve.
with limit switches
Contents
P3 Why use a Pinch Valve?
Shut-off achieved even with solids present
PINCH VALVES THE NEXT GENERATION V5
2 3
Change the Process Jindex Innovation 1 Patented FAST sleeve change
keep the valve
Jindex can optimise the control
FAST CHANGE = SHORT DOWNTIME = LOW COST = UNDER BUDGET
characteristics of our valves to suit
the application.
As with other control valves in
The unique FAST sleeve change allows the sleeve to be
control applications, the Jindex changed without having to remove the valve from the
pinch valve works at its optimum
with a reduced bore design.
pipeline or disconnect electricals and pneumatics.
The beauty of the Jindex design is Example:
that if process conditions change,
a simple change to the sleeve
Maintenance equipment and personnel
for a 150 mm (6 inch) sleeve replacement Item Traditional Pinch Valve Jindex Pinch Valve
configuration will allow the bore size
Personnel 1 electrician, 2 fitters 1 fitter
and control to be easily modified to
handle the new flow. All other valve Equipment Crane, Forklift etc. None
components are re- used.
Heaviest lift 100 lb (45 kg) 11 lb (5 kg)
Tank level control valve - smooth flow deflection
Downtime 1 hour 10 minutes
1 2 3 4 5
5 easy steps
Remove tie rod pins and Remove flange bolts and Remove worn sleeve and Replace backing flanges and Replace lower pinch bar and
lower pinch bar backing flanges replace with new sleeve flange bolts tie rod pins
4 5
Jindex Innovation 2 Sleeve Technology Sleeve Material Guide
1 = Not Recommended 2 = Fair 3 = Good 4 = Very Good 5 = Excellent
Full Bore/Reduced Bore Rubber ReoThane Extreme Duty Property Natural Butyl Nitrile
LASTS UP TO 4 TIMES LONGER Rubber Rubber Rubber Neoprene EPDM Polyurethane ReoThane Hypalon
• Allows optimised flow control • Natural, Butyl, Hypalon,
Abrasion
• Optimises wear life Neoprene, Nitrile, and EPDM • ReoThane is the premium 4–5 2–3 2–3 3 2–3 4–5 5 3–4
Resistance
and others available reinforced rubber/polyurethane
• Eliminates the need for a totally °C -55 to 80 -50 to 125 -40 to 120 -40 to 80 -50 to 120 -30 to 60 -30 to 60 -40 to 125
• State-of-the-art reinforcing allows composite sleeve supplied Temperature
new valve for future flow increase
for thicker wear layers when by Jindex Range °F -67 to 176 -58 to 257 -40 to 248 -40 to 176 -58 to 248 -22 to 140 -22 to 140 -40 to 257
• Jindex has a wide range of sleeve
compared with other pinch • Reothane combines superior
moulds for each valve size
• Available in most sleeve materials
valve sleeves wear resistance of polyurethane
with the resilient flexibility and
Chemical Natural Butyl Nitrile
• Opening tags are available which
attach the sleeve to the pinch bars. structural reinforcement of Resistance Rubber Rubber Rubber Neoprene EPDM Polyurethane ReoThane Hypalon
natural rubber Acids 2–3 4 3 3 3–4 4 4 4
Variable Wall Thickness These are used in gravity or low
pressure applications when the • Reothane allows higher pressure Alkali 2–3 4 2–3 2–3 3–4 4 4 4
• Jindex has different wall thickness valve is shut for extended periods ratings than polyurethane sleeves
Aromatic Oils 1 1 3 2 1 -2 2 1
moulds for each bore size to • Reothane is used for ‘extreme’
optimise wear life wear and corrosion applications Aliphatic Oils 1 1 4 2–3 1 3 3 2–3
Polyurethane • Various ReoThane formulations Solvents 1 3 1 1–2 3–4 1 1 1–2
• Polyurethane sleeves allow greater can be designed to match Water 5 3–4 5 3 5 5 5 3–4
scope for optimising wear life process conditions
• Jindex has done extensive on- UV Stability 1–2 1–2 1–3 4 5 4 4 5
site development work with
polyurethane sleeves to overcome Food Grade Materials NOTE: Other special materials are available such as high temperature or specific chemical resistance
the known ‘trouble spots’ with • Jindex ALSO has sleeves available
rubber sleeves, such as large in food grades
particle control
• White rubber available
Vacuum Applications Sleeve Wear Detector
• Special sleeve design for use • The Jindex Sleeve Wear Detector
PINCH VALVES THE NEXT GENERATION V5
• Certification for global and local widely involved with plant process Contact Jindex with your most
difficult applications.
MANUAL VALVE
use around the world and equipment design allowing us
AUTO VALVE
PINCH VALVES THE NEXT GENERATION V5
PUMP
Failsafe Systems
8 9
“Jindex can Actuator Types
manufacture
any style of pinch
valve sleeve Double Acting
Pneumatic (PDA)
Single Acting Pneumatic
with Spring (PSTC)
Hand wheel
and Gearbox (M)
Electromechanical (E) Hydraulic (H)
of pinch valve”
Non-Rising Enclosed (E) Single Ended (S) Double Ended (D) Control Valve (SCV)
Jindex Spare Sleeve Model Codes Jindex Pinch Valve Model Codes
Valve Body Size Valve size (mm) M [25 –1200] Category Description Code Actuator Handwheel/gearbox M
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Jindex Pinch Valve Dimensions Enclosed Body Jindex Pinch Valve Dimensions Single Ended Body
ENCLOSED SINGLE ENDED
'W' 'W'
'W'
'W'
'H' 'H'
'D' 'D'
'L' 'L'
'H' 'H'
'D' 'L' 'D' 'L'
'C' 'C'
PNEUMATIC
Pneumatic Manual MANUAL PNEUMATIC
Pneumatic Manual MANUAL
Valve Size (D) Lengths* (L) Height** (H) Width (W) Clearance (C) Weight (kg) Valve Size (D) Lengths* (L) Height** (H) Width (W) Clearance (C) Weight (kg)
For Sleeve Including For Sleeve Including
(mm) (inch) All Pneumatic Manual All (mm) (inch) All Pneumatic Manual All
Removal Packaging Removal Packaging
25 1 110 430 410 160 115 14 25 1 116 430 320 160 115 9
40 1.5 164 460 430 180 140 18 40 1 1/2 170 460 344 180 140 12
50 2 164 480 440 180 160 21 50 2 170 480 355 180 160 14
PINCH VALVES THE NEXT GENERATION V5
65 2.5 164 580 540 215 185 24 65 2 1/2 170 580 439 215 185 16
80 3 190 630 580 255 200 27 80 3 200 630 476 255 200 18
100 4 238 685 620 303 230 30 100 4 250 685 546 305 230 20
125 5 300 800 710 407 260 45 125 5 312 745 650 410 260 30
150 6 356 940 840 407 290 60 150 6 364 795 715 410 290 40
200 8 488 1200 1060 480 350 110 200 8 500 860 845 480 350 75
250 10 614 1500 1320 560 410 170 250 10 626 1140 1025 560 410 110
300 12 730 2100 1500 640 490 300 300 12 750 1220 1235 640 490 200
350 14 857 2200 1600 730 540 450 350 14 880 1360 1410 730 540 300
400 16 970 2400 1700 820 600 680 400 16 995 1610 1600 820 600 450
450 18 1090 2550 2200 880 650 900 450 18 1125 1710 1765 880 650 600
500 20 1230 2700 2400 950 710 1200 500 20 1250 2100 2100 950 710 800
600 24 1465 2900 2500 1075 840 1500 600 24 1500 2400 2400 1075 840 1000
700 28 1715 3100 2600 1200 920 1800 700 28 1740 2700 2700 1200 920 1200
750 30 1845 3300 2800 1250 1010 2100 750 30 1875 2850 2850 1250 1010 1400
900 36 2220 3500 2900 1550 1200 2600 900 36 2250 3250 3250 1550 1200 1700
1000 40 2455 3700 3000 1770 1280 3000 1000 40 2500 3500 3500 1770 1280 2000
*Other lengths are available to different standards NOTE: All these dimensions are indicative only. 1200 48 3000 4100 4100 2100 1500 2400
**These heights also apply to Non-Rising and SCV Please confirm at time of order.
1400 54 3500 4650 4650 2450 1800 2800
*Other lengths are available to different standards NOTE: All these dimensions are indicative only.
**These heights also apply to Non-Rising and SCV Please confirm at time of order.
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Jindex Pinch Valve Flow Rate Calculations Typical Industries and Applications
1. Calculate your Kv or Cv value from the equation
2. Select desired operating point for the valve (% open)
Typical Industries Typical Applications
• Mining • Any flow control of a slurry
3. Look down the column until your Kv or Cv is found
• Mineral Processing • Lines with scale problems
4. Look across to the left hand margin to read off approximate valve size.
Notes: This chart is for water. Larger values will be required for viscous slurries. Please contact Jindex for help. • Oil Sands • Chemical slurries
• Water & Waste water • Any ON/OFF where full-bore
• Power Stations is required Gold Coast Desalination Lime Dosing Valves
Q = valve flow rate (gpm)
Cv = Q D • Pulp & Paper • Flotation cell level control
US units ∆Px62.4
∆P = pressure drop through valve (psi)
D = fluid density (pcf )
• Chemical • Thickener or clarifier underflow
SIZE 10 20 30 40 50 60 70 80 90 100 • Concrete • Cyclone control and isolation
25 12 24 34 42 48 53 56 56 57 57 • Effluent Treatment • Pneumatic conveying
40 31 82 87 107 124 136 142 144 145 147
• Sand and Gravel • Oil drilling mud
50 49 96 1 38 1 67 1 93 2 13 2 22 2 26 2 27 2 29
• Food • ‘Ragging’ circuits in Pulp & Paper
65 82 163 230 283 327 359 375 381 384 387
80 124 2 47 3 48 4 29 4 95 5 44 5 69 5 78 5 82 5 86 • Sand Mining • Specific Fly Ash Design
100 194 385 544 670 774 851 889 903 909 916 • Aluminium Refining • Clinker and Cement Dust
125 304 6 02 8 50 1 0 47 1 2 09 1 3 29 1 3 88 1 4 10 1 4 21 1 4 31 • Lime Dosing Circuits
• Steel Casting sand
150 437 867 1224 1507 1741 1914 1999 2031 2046 2081
• Solar Panels • ESP dust discharge
200 777 1 5 41 2 1 77 2 6 79 3 0 95 3 4 03 3 5 54 3 6 11 3 6 37 3 6 64 Lime Dosing Manual Pinch Valves
250 1214 2407 3401 4187 4835 5317 5553 5641 5683 5725 • High Pressure Tailings Disposal
300 1749 3 4 67 4 6 98 6 0 29 6 9 63 7 6 56 7 9 97 8 1 24 8 1 84 8 2 44 • Pressure Filters
350 2380 4718 6666 8206 9477 10421 10884 11057 11139 11221
400
450
3109
3934
6 1 63
7800
8 7 07
11020
1 0 7 16
13565
1 2 3 78
15668
1 3 6 11
17226
1 4 2 16
17993
1 4 4 42
18278
1 4 5 49
18414
1 4 6 56
18549 References
500 4857 9 6 29 1 3 6 05 1 6 7 47 1 9 3 41 2 1 2 67 2 2 2 13 2 2 5 66 2 2 7 33 2 2 9 00
600 6994 13888 19591 24115 27852 30625 31987 32495 32735 32976 Size = 21 x 200 & 100’s Size = 2 x 1000 mm (40”)
700 9520 1 8 8 74 2 6 6 66 3 2 6 24 3 7 9 09 4 1 6 84 4 3 5 37 4 4 2 29 4 4 5 56 4 4 8 84 Country = USA Country = Russia
750 10928 21666 30611 37680 43518 47851 49979 50773 51149 51525 Line pressure = 7 bar Line pressure = 5 bar
Duty = Tank Level Control Duty = Crude Oil Terminal
PINCH VALVES THE NEXT GENERATION V5
800 12434 2 4 6 51 3 4 8 29 4 2 8 72 4 9 5 14 5 4 4 44 5 6 8 65 5 7 7 68 5 8 1 96 5 8 6 24
Actuation = Pnuematic Actuation = Electromechanical
900 15737 31199 44080 54260 62666 68908 71970 73113 73654 74196
Sleeve = Butyl Sleeve = nitrile
1000 18428 3 8 5 18 5 4 4 20 6 6 9 87 7 7 3 65 8 5 0 89 8 8 8 52 9 0 2 83 9 0 9 31 9 1 6 00
Failsafe = Fail Closed Pnuematic system Failsafe = Fail Last position
SIZE 10 20 30 40 50 60 70 80 90 100
25 11 21 29 36 42 46 48 49 49 50
40 27 53 75 93 107 118 123 125 126 127 Size = 306 Various sizes
50 42 83 1 18 1 45 1 67 1 84 1 92 1 95 1 97 1 98 Country = Thailand
65 71 141 199 245 283 311 325 330 332 335 Line pressure = Up to 16 bar
80 108 2 13 3 01 3 71 4 28 4 71 4 82 5 00 5 03 5 07 Duty = Metal Refinery
100 68 333 471 579 669 736 769 781 787 792 Actuation = Manual and Pneumatic
Sleeve = Butyl and Hypalon
125 263 5 21 7 36 9 05 1 0 46 1 1 50 1 2 01 1 2 20 1 2 28 1 2 38
Failsafe = Fail Closed/Last
150 378 750 1059 1304 1508 1656 1729 1757 1770 1783
200 672 1 3 33 1 8 83 2 3 18 2 6 77 2 9 43 3 0 74 3 1 23 3 1 48 3 1 69
250 1050 2082 2942 3621 4183 4599 4804 4880 4916 4952
300 1512 2 9 99 4 2 37 5 2 15 6 0 23 6 6 23 6 9 17 7 0 27 7 0 79 7 1 30
350 2059 4081 5766 7098 8198 9014 9415 9564 9635 9706
400 2689 5 3 31 7 5 32 8 2 71 1 0 7 07 1 1 7 74 1 2 2 97 1 2 4 92 1 2 5 85 1 2 6 77
450 3403 6747 9532 11734 13552 14901 15564 15811 15928 16045
500 4201 8 3 29 1 1 7 68 1 4 4 86 1 6 7 30 1 6 3 96 1 9 2 14 1 9 5 19 1 9 6 64 1 9 8 08
600 8050 11994 16946 20860 24092 26940 27669 28108 28316 28524 Size = 4 x 300, 2 x 350, 2 x 450 Size = 3 x 750 mm (30”) Size = 26 x 600 mm (24”)
Country = Argentina Country = Tanzania, Congo Country = Australia
700 8235 1 6 3 28 2 3 0 68 2 6 3 92 3 2 7 91 3 8 0 58 3 7 6 80 3 5 2 58 3 8 5 41 3 8 8 25
Line pressure = 7 bar Line pressure = 5 bar Line pressure = 2 bar
760 8453 18741 26479 32593 37643 41391 43232 43918 44244 44569
Duty = Tailings disposal Duty = Ball Mill Discharge Duty = Tank Cell Discharge
800 10756 2 1 3 23 3 0 1 27 3 7 0 84 4 2 8 29 4 7 0 94 4 9 1 88 4 9 9 89 5 0 3 40 5 0 7 10
Actuation = Handwheel & Gearbox Actuation = Pnuematic Doubl-Acting Actuation = Pnuematic Double-Acting
900 13612 26987 38129 46934 54206 59604 62254 63243 63711 64180 Sleeve = Natural Rubber Sleeve = Extreme Wear Natural Rubber Sleeve = Rubber
1000 16808 3 3 3 18 4 7 0 73 5 7 9 44 6 6 9 21 7 3 5 85 7 6 8 57 7 8 0 77 7 8 6 56 7 9 2 34 Failsafe = Fail Last Position Failsafe = Fail Last Position Failsafe = Fail Last Position
14 15
Jindex Products
Ceramic Knifegate Valves Check Valves
• PINCH VALVES
• Pinch Nozzle Valves
• Dart Valves
• Dart Valve Actuation Systems
• Ceramic Control Valves
• Ceramic Knifegate Valves
• Extreme Duty, Custom Valve Design
• High Abrasion Ceramic/
Polyurethane Wear Products
Pinch Valves
• Pneumatic Failsafe Systems
• Pneumatic Actuation Systems
and Positioners
• Rubber, Teflon, Steel Expansion Ceramic Control Chunk Valves
Joints
• Rubber Mining Hoses
• Rubber Pipe Penetration Seals
• Rubber Check Valves [Duck Bills,
Inline, High Pressure Ball Check]
Enquiries:
Ph +61 2 9939 7900
Fax +61 2 9939 7099
Email sales@jindexvalves.com.au
Web jindex.com.au
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