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Hybrid Transaxle
Hybrid Transaxle
4-1
Hybrid Transaxle
Overview
– P112 type
– Components:
• MG (Motor Generator) 1
• MG (Motor Generator) 2
• Power-dividing Mechanism (Planetary Gears)
• Reduction Mechanism
• Differential Mechanism
– Fluid type: ATF WS
– Capacity: 3.8 liters
4-2
Hybrid Transaxle
Overview
– P112 type
Chain-drive
Planetary Gears Sprocket
MG2 MG1
4-3
Hybrid Transaxle
Overview
– P112 type
Counter
Drive Gear
Chain-driven Counter-
Sprocket driven Gear
Reduction
Final Drive Mechanism
Pinion Gear
Final Ring
Gear
Differential
Mechanism
4-4
Hybrid Transaxle
MG1 / MG2
– Compact and lightweight, highly efficient AC500V
motor generator
MG1 MG2
4-5
Hybrid Transaxle
MG1
– Main operations → Generator
– When engine starting → Starter
Stator Coil
MG1
Rotor
Speed Sensor
4-6
Hybrid Transaxle
MG2
– When driving → Main power to engine power (Starting
off) or provides supplementary
– When braking → Converts kinetic energy to
electrical energy
Stator Coil MG2
Rotor
Speed Sensor
4-7
Hybrid Transaxle
MG1 / MG2
– Specifications
Item MG1 MG2
Maximum Output
— 50 (68) / 1200 ~ 1540
[kW (PS) / rpm]
Maximum Torque
— 400 (40.8) / 0 ~ 1200
[N·m (kgf·m) / rpm]
4-8
Hybrid Transaxle
MG1 / MG2
– MG1 / MG2 include stator coil, permanent magnet
Stator Coil
Permanent
Magnet
(Rotor)
4-9
Hybrid Transaxle
MG1 / MG2
– MG1 / MG2 rotate via 3-phase alternating current
4-10
Hybrid Transaxle
MG1 / MG2
– Stator coil polarity and magnetic strength changes
moment by moment
4-11
Hybrid Transaxle
MG1 / MG2
– Rotor of permanent magnet is rotated via attraction /
repulsion from stator coil
4-12
Hybrid Transaxle
MG1 / MG2
4-13
Hybrid Transaxle
MG1 / MG2
4-14
Hybrid Transaxle
Speed Sensor (Resolver)
– Detects position, speed and direction of MG1 / MG2
rotors
Speed Sensor
Speed Sensor (for MG2)
(for MG1)
4-15
Hybrid Transaxle
Speed Sensor (Resolver)
– Comparing the S and C waveforms against the
excitation coil reference waveform
Rotor
Excitation
Coil
-C -S
+C
+S
S
+S
+C
-S -C
C
Excitation Coil
Manual Auto
4-16
Hybrid Transaxle
Transaxle Damper
– Installed at location of conventional clutch
4-17
Hybrid Transaxle
Cooling System
– Cooling circuit is used for both MG1 / MG2
– Separate cooling system from engine
Pump
MG1 / 2
Radiator
Electric
Radiator Water Pump
Inverter
4-18
Hybrid Transaxle
Oil Pump
– Forced lubrication system via trochoid pump used to
lubricate main shaft bearings
– Oil pump functions when engine is being driven
Oil Pump
4-19