DRILLING fhe OTogh er TRE Rea] Blind hele => CU] © Speed (1) = EDN mig 60 met in con rnin N= WDN Mmin NV = DON. mimin(tf 9 inmm) eco ann 6 Ws ANN tad/rmin. OL. Aeprech Length (nt) ae MILLING Slab milking Frbate sey ae = Aris eo cuttes 6H) (machined surface) Nad to each ethes erase unea chitin) = 2 whe 2| ace mihi - > aris ae cutter is 4] to WIP Jefe uncut chip shicknestfmnin) =O} Am Table feed (mmimin) d-> depth of aut R >No of teeth a> dia of cutter N-~ cutter speed (Rem) ° ive ALY Ey urot wet a | length Aravelled an i by took Dodia of dill NoRet of doiltgorg| « 8 Gill point Arle Fs Feed @ | Machining time (Tm) = bbe) ne 9 = iM Fiome (inn) eres vey # [Power Se. energy consumption x Mag] GRINDING satio(Gay = Yer of metal removed _ Von VOI" of quindrg wheel wear YO WH=Tis e Grinding i ais Tnitial dia of whee @) i Df final dia ase a W Hidth of wheel § > sadial weas of whee} ais DEAE © Yol™ of wheel wear Wa=(Est-Eot Ae bxh e |Ga= ———__ [ S| “SUNT KR oven = Anas + bin. = ® =| l= fen] gel fering este selateth [mmptoothy (wo x04) illing Fiera) =k] Ue length of 4App lent Jo siting ein) = +| L=tegtn ofatontent oy Added table wulsory Approdh travel ‘Sle ening Face ming an be ae [= 3] SHAPPER _% PLANNER mr hlork om quick tehren mech. motion Shapes, ' Plannes Small WIP { loge tale feed given 40 ule \ Feed given 4o tool Tool is fai praeating | ile is in Reciprocation Aeyele> Aforwerd stroke + Lcehuin shoke Lasuble stake VE foward vel: (cutting vel) (/enin’) Ae pRekuin vale (s9/min) 4f> forward Stroke Aime (miny xo Rebun sa Ursin) Scanned with CamScannerBRR> 1 (Always) Moi has talwars) [ye = Lb “e min # [eatin Fime(te) = LED od VEGrimins “ o [iewes Simeds) = al oe - Vas ¥ ° (rast ime for d evcle(T= Keaby = LUtsm) VE © No of double stvoke(ay= 4B¥width of le o Lett cating Kimels) = 2.x Sl] © Wo of double stioke per unit kime(ql) = ADVANCE MACHINING # delve unit WZnduction motor, steppes motor ‘piun at const RPM > vun at variable RPM hives const Meedenegy > Hives Yriale mech Not use in Ady mjeing > Hse in Ady. mfcing. @) Sewo motor’ variable speed. 4 Concept of GLU:- ULG=Et pin se epee Lie ae i Qenevatorl meter F Look fees Lule See let -freqt)= sets Seopaesec * TE GRE 12 S Tt megns eoueeee tai overeat rf Arial mov. = 4mm[rev. kn single stosts zaxev. ot motos § vey of Vead_ screw: G Arial mov. = Smunfrey Jn double starts 4 Let, Lvev. of motor 4 200 pulses — 260° aoe pulses —> 360" & pulses > 38% <1 avo pulses (P= 4mm) * “e fe |Table speed (ud = freq. x @LU vie Fe mmyse0) (Pasesgee) (™/pule3} on eu 4. Je |Table speedy = ny (tee (evrisec) iss) «Pes Ear Table speed (uy) = See baiee & 2 ™%ase re | @® Given, specification of motor is £ [pulse piteh = 36mm .BLVz 1 in micron( ste) 3 Lat pulse Jeo 260 Pulse > Berm 2 tye00 Im aco" a Lpulse—> 36mm eo @) Given, 200 steplrev = 4mm, no: of Starts sh fast > Boo pulse 4mm > aes 2 wee aw 1G) A stepper motor has 1¢0 steps. the output shaft of motes ig divectly coupled 40 a Jead serews ck itch Grom, which Aviyes @ table, TF the fre: of pule Supply te the motor is 200 HZ the speed, of table Cin romjmind is Ans> 320(Mr/min) ae Positioning systern:- dent te psink:~ dsilling punching spot welding 9 st. Line positioning :—milting, Ausning, are wet @) Contous (or) ‘continous :- micing profile Like contour § cave, }4# Torexpolation:- system moves fren one point 4e anether point. co-o1d-feedrate di Mlinear inter polation: ee Gocnealas hi Pasabolic +9 a mtd of programming’ ( Absolute += datum will always same GidThevemental:= The Jack co-erdinate wilt be rel for other: t= Te generate Arc “SUMIT KR” > BOF gO Me) Scanned with CamScannerPoint} Abs! Abs I tne. tae. eh fewerd! aah | covert 4b 00) LP foot ht foot att \ aw mtoolsa tart ata Lee) BAfoolatiaat ae aba | a Pe lool 44 | aki ans $j : 4 estat t Geode 4 GeO —> Rapid Traverse 10: Gi4o-9 Teal Nese vad. compensntien ce Got — Lineas Eatexpslation | tl Gat—> ——— left ot > circuler [any rere ight Goa > (@cw)] & Gge> Absolute Got > wert [in sec) Gees Acer G03 Retardation + Gr] C02 Input intéach) Gales Gesitioning be G91-> Thevemental \s-Gi4a]aigasfeed rate] mn \6- Cis] q499 Feed wotehey » mm) M-wde Mor > End of Prag. . Meo Program - Mot optional stop M03 Spindle Forward (cd) Mos > Spindle sevewse (cw) - Mos = Spindle stop mos > Tool change - Mog > coolant on - Mog > coolant off Abselute: Not G80 Gor ¥SYS Kode eee ee st 4 v Phtine PS: cncules tni-coen final aad sa, Peaine HS: ree Eabcoar fmt ta ‘Incrimantal:- NOI G81 Gor Yoyo xS¥s RS fa mode, “eo Not, G91 Gor Xsys Rs fa (@> The oo} has machine dhe cixcular axe From point (0,20) to We.te) at sequence no-g of the crc. prog. the centre of atc is at G@o,lo), 4 the mic has incremental mode of defining position co-ord. the correct fool path commend is — Abst ALE Hos Gao Gea xr0yre KiewIe RIO (ete) = Tneximanta)- Cente * Nos GB God Koyo HE%o Ato DNAS GQ} Got KOI RIE Ang [At Tool tadial compensation :- lapfor machining a-rect island cepresented by co-ed. P(0,0), G(\00,0) @(\00,50) £ $(0,52) ona casting using erte mittee and end mitt with a dia of \6mm is used. The trag. of the cutter ceshe to mic the island Pars is - san tee ame Kise, withacom pensation E82), @,(108,-8), aC 108.59) + lple) a ns) ‘s(-8,.58) ® 4 Rotation matyisi- @-rccwsave erc>—e (0 Rotation about z-atisifi) Rot. about x-ayis!— faloya eS Sino] ag caso -sir Sine cose © ° \n0 © Sine cose, Le 4 ¥ Transhtion (prot) Re(o)= ° i)Ret- about y-axis .- ese © sing fy@y= PU.2.8) Teemelated by - oa, Teadaat [sino © ense] 9609141) arn) (040) > 4.3) (A peink PlLIrS> is Hoorlated by atsat_ah Sthen gotated Cow by go about 3-a4i¢. nex position of the point iy — Featisonens > paige = [S -tinge © sings esqe © ° ‘ Q ates. J (4.5 (4S) the a is rotated in 9 plane alas) Abeut the verter P by angle © 0 in Feld. ging 206 f a CHSOT 0-8, New co-ord- ofver li > TALE by option 3 GOw4,ye5) fey > @ vite: O=Sin og 3 36-86 » g 1 (nee ese £405) y \sincaessy cos(ae-ae }>. a WEB Ys—OD SUSUGEAA LYS 0148 3 Q(u-6,2°8) fing “SuMIT ke Scanned with CamScanner