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Sais Ig Annex-Tsd21
Sais Ig Annex-Tsd21
Table of Contents
0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........2
1 LDU / Controller Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........4
2 Car Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........6
3 Headroom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........7
4 Hoistway (while moving downwards) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........9
5 Pit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 Test Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7 Inspection Findings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Annex A:Inspection Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Annex B:Access Procedure for the Car Roof or Pit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Important Notes
Scope This document contains specific information for the temporary safety device TSD21.
This document is only applicable in combination with the program and zone specific SAIS document.
Legend
All checks and tests have to be performed and documented on site. The test results must only be filled in by the SAIS
Inspector. Filling in the test results by the back office is not allowed.
uid Unique identification number for checks and tests
N/A Not applicable for the inspected elevator
In case the inspector needs to select one of several options, the selection items are denoted with this symbol.
For example:
Option 1
Option 2.
Yes The result of the check or test is positive.
No The result of the check or test is negative. The findings must be clearly noted for re-work (OIL).
No The result of the check or test is negative and safety critical. The findings must be clearly noted for re-work (OIL).
The elevator is not qualified to be put into public operation.
0 Introduction
1. All tests have to be performed in accordance with approved engineering practice and legal requirements. All testing
instruments have to be in compliance with the approved quality management.
2. The completed and signed SAIS inspection report must be archived by the responsible Schindler business unit (for
example KG, MDC, TRD, Dual Brands, KW, Branch Office).
Note:
All EN references in this document are based on the English original version. The numbering of chapters and
sections in EN documents other than English may vary from the English version.
This SAIS is only applicable for 100 % standard Schindler 3300, Schindler 5300 and Schindler 6300
elevators delivered for Europe.
Are the TSD21 system warnings, notices and signs installed, as applicable TSD.3
Is the system for emergency operation installed, functional and correctly labeled TSD.4
Is the TSD21 control system automatically triggered when there is no main and TSD.8
emergency power
Reference EN 81-21:2009 5.5.3.2.2, 5.7.3.2.2, 5.5.2.4.1
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Remark When the mains power is switched off for a time exceeding the buffer
capacity of the battery, the TSD21 control system is triggered and
needs a manual reset.
Acceptance Criteria The TSD21 control system is triggered automatically.
A manual reset is necessary to resume normal operation. Yes No
2 Car Roof
Is the TSD21 lever on the car roof correctly labeled and does it move smoothly TSD.6
without using unexpectedly high force
Reference EN 81-21:2009 5.5.3.5, 5.7.3.5, 5.5.3.6, 5.7.3.6
Schindler safety requirements
Remark After removing the security pin, the lever changes automatically into
the inspection position. Yes No
Are the safety circuit switches of the TSD21 control system according the relevant TSD.9
standard, accessible and functional
Reference LD 95/16/EC Annex I, EN 81-1:1998+A3:2009 14.2
EN 81-21:2009 5.5.3.4, 5.7.3.4, 5.5.3.5, 5.7.3.5, 5.5.3.6, 5.7.3.6
EC Type-Examination Certificate: NL.04.400.1002.004.27
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Acceptance Criteria When activated, the safety circuit opens and the car stops. Yes No
5 For Telescopic Bring the telescopic balustrade into normal mode position.
Balustrade Try moving the car downwards in inspection mode.
The car must not move.
Extend the telescopic balustrade to inspection mode
position.
Leave the car roof.
Deactivate the inspection lever (TSD21) on the car roof.
Close the landing door.
At the LDU/controller cabinet, press the RZS button.
Try moving the car downwards in normal mode.
The car must not move.
m.TSD.9
Are the warning labels for reduced headroom on the car roof near each entrance TSD.10 N/A
and on the inspection panel
Reference EN 81-1:1998+A3:2009 8.13.3
Schindler safety requirements
Applicability Reduced headroom
Product Data Warning: overhead crush hazard in hoistway
3 Headroom
Are the safety clearances in the hoistway headroom according to the relevant TSD.11 N/A
standard / layout drawings
Reference LD 95/16/EC Annex I 2.2, 3.3
EN 81 1:1998+A3:2009 5.7.1
EN 81-21:2009 5.5.2.3
EC Type-Examination Certificate: NL.04.400.1002.004.27
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Applicability Reduced headroom
Settings
A Distance between the standing area on the car roof and the lowest
part of the ceiling
B Distance between the lowest part of the ceiling and the top of the
car doors
D Distance between the top of the guide shoes and the end of the
guide rails
Distance between the bottom of the machine and the car roof
Distance between the bottom of the overspeed governor
support and the car roof
E Distance between the lowest part of the ceiling and the top of
the standard balustrade
Distance between the lowest part of the ceiling and the top of
the telescopic balustrade in retracted position (normal mode)
Value Measured
SKS (jump distance of car) =
.........35......... mm
HGP (distance CWT to buffer/plinth) =
....................... mm
HPH (buffer strokeCWT) =
....................... mm
For CWT with safety gear, enter 70 mm =
....................... mm
X (offset of car below landing) =
....................... mm
Total Y =
....................... mm
A B D E
= .............. mm = .............. mm = .............. mm = .............. mm
- - -
-Y
Y .............. mm Y .............. mm .............. mm Y .............. mm
= = = =
.............. mm .............. mm .............. mm .............. mm
Acceptance Criteria
A-Y 500 mm B-Y 100 mm D-Y 85 mm E-Y 100 mm Yes No
DO SEC C4
DO SEC T2
A
2
2
3 Additional Check for Make sure the gap between the actuator rod of the switch
DO SEC Only and the release lever of the door lock is 2 mm.
Make sure the KNET switch is sealed with locking varnish.
4 Restore the System to Reset the TSD21 control system.
Normal Operation
5 Repeat the Test for each Check each KNET switch in the installation.
KNET Switch
6 Restore the System to Reset the TSD21 control system.
Normal Operation
m.TSD.12
Are the top brackets for the TSD21 installed correctly TSD.13 N/A
Reference EN 81-21:2009 5.7.2.1
EC Type-Examination Certificate: NL.04.400.1002.004.27
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Applicability Reduced headroom
Product Data
1
X
2 4
3 5
Acceptance Criteria The TSD21 bracket (1) bolts (3, 4) are correctly installed and
tightened.
Each TSD21 bracket is secured to the car guide rails with four
6 mm diameter spring pins (2).
The distance X between the top landing door sill and the lower
edge of the bracket is 1220 mm 0/-50.
Both TSD21 brackets are installed at the same level (± 5 mm).
The proper TSD21 buffers (5) are installed correctly and not
damaged:
– For installations with ZZR = 2: The TSD21 buffer (5) height is
100 mm.
– For installations with ZZR = 4: The TSD21 buffer (5) height is
150 mm. Yes No
Is the telescopic apron installed and does it function correctly TSD.14 N/A
Norm Reference EN 81 1:1998+A3:2009 8.4
EN 81-21:2009 5.8.2
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Applicability HSG < 960 mm
Acceptance Criteria
Does the movable part of the apron operate the contact apron car (KSC) correctly TSD.15 N/A
Norm Reference LD 95/16/EC Annex I 1.6.4, 2.3, 3.1
EN 81-21:2009 5.8.2
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Applicability Reduced pit
Acceptance Criteria The contact apron car (KSC) is installed.
The safety circuit is open when the apron is not fully extended. Yes No
5 Pit
Is the warning label for reduced pit installed above the pit ladder TSD.16 N/A
Reference EN 81-21:2009 5.7.2.1
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Applicability Reduced pit
Product Data Warning: pit crush hazard
Acceptance Criteria A laminated A4 sign with graphical stickers “Warning: pit crush
hazard” and “Refer to instruction manual/booklet” is installed on the
hoistway wall above the pit ladder.
A graphical sticker “Warning: pit crush hazard” is installed on the
LSR lamp box. Yes No
Are the bottom brackets for the TSD21 installed correctly TSD.17 N/A
Reference EN 81-21:2009 5.7.2.1
EC Type-Examination Certificate: NL.04.400.1002.004.27
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Applicability Reduced pit
Product Data
3
5
2
4
Acceptance Criteria The TSD21 bracket (1) bolts (3, 4) are correctly installed and
tightened.
Each TSD21 bracket (1) is secured to the car guide rails with four
6 mm diameter spring pins (2).
The distance X between the pit floor and the upper edge of the
bracket is 1690 mm 0/+50.
Both TSD21 brackets are installed at the same level (± 5 mm).
The proper TSD21 buffers (5) are installed correctly and not
damaged. The TSD21 buffer (5) height is 150 mm for every
installation. Yes No
Is the LSR lamp box installed and does it function correctly TSD.18 N/A
Reference EN 81-21:2009 5.5.4
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Applicability Reduced pit
Product Data Signalization Position of the Bolts and Lever
Red Lamp Bolts are in the normal/retracted position
Lever is in normal operation
Green Lamp Bolts are in the inspection/extended position
Lever is in inspection operation
Acceptance Criteria The LSR lamp box is installed on the wall near the JHSG stop
switch.
The LSR lamp box correctly indicates the position of the TSD21
bolts and lever when the TSD21 system is triggered. Yes No
Are the TSD21 bolts installed, and do they function correctly TSD.19
4
3
2
Are the safety clearances in the pit according to the relevant standard/layout TSD.20 N/A
drawings
Reference LD 95/16/EC Annex I 2.2, 3.3
EN 81-1:1998+A3:2009 5.7.3.3.b, c
EN 81-21:2009 5.7.2.3
EC Type-Examination Certificate: NL.04.400.1002.004.27
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Applicability Reduced pit
Settings The car is positioned above floor level (offset X) at the lowest landing.
HKP+X
HSG
Value Measured
HSG =
.......................... mm
HKP =
.......................... mm
HKP = The real distance between the buffer plate on the car and the buffer
with the car at the lowest level
Acceptance Criteria HSG [mm] HKP [mm]
800 60 ... 85 Yes No
6 Test Sequences
Zero Load Tests (0 % GQ)
Does the system pass the dynamic TSD21 buffer test in the up direction TSD.21 N/A
Reference EN 81-21:2009 6.2 a)
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Applicability Reduced headroom
Settings Car load 0 % GQ
Travel speed VKI (inspection speed)
Car travel direction UP
Value Measured Characteristic Specified Actual
TSD_U
Balanced Tests
Is the top final limit switch for inspection mode (KSERE-U) correctly positioned TSD.22 N/A
and does it function correctly
Reference EN 81-21:2009 5.5.3.4
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Applicability Reduced headroom
Settings Car load Balanced
Travel speed VKI (inspection speed)
Car travel direction UP
Acceptance Criteria The position of the KSERE-U switch and KSERE-U curve are
correct and have no effect on the normal use of the elevator.
The KSERE-U switch trips before TSD21 buffer contact (The
distance between the TSD bolt and the TSD buffer is
10 ... 100 mm).
The KSERE-U switch is always active during TSD21 buffer
compression. Yes No
Is the bottom final limit switch for inspection mode (KSERE-D) correctly TSD.23 N/A
positioned, and does it function correctly
Reference EN 81-21:2009 5.5.3.4
Type-Examination Certificate: NL.04.400.1002.004.54
Schindler safety requirements
Applicability Reduced pit
Settings Car load Balanced
Travel speed VKI (inspection speed)
Car travel direction DOWN
Acceptance Criteria The position of the KSERE-D switch and KSERE-D curve are
correct and have no effect on the normal use of the elevator.
The KSERE-D switch trips before TSD21 buffer contact (The
distance between the TSD bolt and the TSD buffer is
10 ... 100 mm).
The KSERE-D switch is always active during TSD21 buffer
compression. Yes No
TSD_KSERE_D
4 Check the Results Passed: The KSERE-D switch trips before TSD21 buffer
contact (The distance between the TSD bolt and the TSD buffer
is 10 ... 100 mm).
5 Re-install the Magnet Re-install the magnet KSE-D.
KSE-D Press the DREC-U button on the inspection panel to move
the car upwards.
6 Restore the System to Leave the car roof.
Normal Operation Set the TSD21 lever to normal mode.
Close the landing door.
Reset the TSD21 control system.
A synchronization trip is performed.
m.TSD.23
Danger Before entering the car roof, remove some of the test
weights from the car to avoid dangerous car overloading.
1 Preparation Move the test load to the landing below the top.
Use the Procedure to Access the Car Roof.
Set the TSD21 lever to inspection mode.
Enter the car roof.
2 Install the TSD21 SAIS Remove the CCU cover.
Adapter Disconnect the two cable connectors TSD located near the
PCBA SDIC.
Connect the TSD21 SAIS adapter (ID No. 55507048) to the
disconnected cable connectors.
Leave the car roof and close the landing door.
Reset the TSD21 control system.
3 Load the Car Switch JRH on ESE to “RECALL” mode.
Press the DRH-D button on ESE to move the car
downwards to position the car in the unlocking zone (LUET)
of the landing below the top.
Use the triangle key to open the landing door.
Load 100 % GQ into the car.
Evenly distribute the load in the car.
4 Test the TSD21 Function Reset the TSD21 control system.
(mechanical blocking) Switch JRH on ESE to “RECALL” mode.
Press the DRH-D button on ESE to move the car
downwards to compress the TSD21 buffers.
Use the triangle key to open the bottom landing door.
Measure the distance TSD_D between the pit floor and the
car door sill.
TSD_D
5 Check the Results Passed: The distance TSD_D is according to the specified
value in the table.
6 Remove the Load Reset the TSD21 control system.
Reset the FC persistent fatal error.
Press the DRH-U button on ESE to move the car upwards
to position the car in the unlocking zone (LUET) of the
preferred landing.
Remove the test load.
7 Uninstall the TSD21 Reset the TSD21 control system.
SAIS Adapter Press the DRH-U button on ESE to move the car upwards
to be able to access the car roof.
Switch JRH on ESE to “NORMAL” mode.
Enter the car roof.
Disconnect and remove the TSD21 SAIS adapter.
Reconnect the two cable connectors TSD located near the
PCBA SDIC.
Put the CCU cover back in place.
8 Visual Inspection Check that there is no visual damage.
9 Restore the System to Leave the car roof.
Normal Operation Set the TSD21 lever to normal mode.
Close the landing door.
Reset the TSD21 control system.
A synchronization trip is performed.
m.TSD.24
Documentation
Are the wiring diagrams and operation manuals for the TSD21 available in local TSD.25
language
Reference EN 81-21:2009 7.1
Note The documents must be supplied in the official language of the country
in which the elevator is installed (according to contract).
Acceptance Criteria Operation manuals are available for:
Normal operation
Maintenance/service instructions
Special instructions, if necessary
Repair instructions (including inspection/testing)
Periodical inspections and checks (instructions)
Emergency operation and rescue. Yes No
Is the prior approval by national authorities (according to national regulations) for TSD.26 N/A
the installed elevator available
Reference EC Type-Examination Certificate: NL.04.400.1002.004.27
Applicability Reduced pit Yes No
7 Inspection Findings
Note: It is possible that inspection findings that must be addressed are not part of the contract for the elevator but are
still part of the installation and therefore are in the responsibility of third parties.
Are all requirements related to the installation, and which are in the responsibility 12.1
of the customer/general contractor/builder, fulfilled and accepted to allow the
public operation and handover of the elevator
If the answer to 12.1 is No, list the details in J 43401256, OIL building side. Yes No
Have all tests and inspections been carried out to confirm conformity with the 12.2
relevant regulations
If the answer to 12.2 is No, list the details in J 43401256, OIL elevator side. Yes No
If the answer(s) to 12.1 and/or 12.2 is/are No, a new inspection is required.
The SAIS Inspector confirms with the signature below that the original wording of the SAIS
inspection report has been accepted in full
The SAIS Inspector signing this document confirms that:
All tests have been carried out according to the settings and procedures outlined in this
document and assessed according to the acceptance criteria outlined in this document.
All faults, major (denoted with a) and minor (denoted with a ) have been recorded in
J 43401256 Open Item List and in the Handover NI-EI Protocol.
Company: Date:
Procedure to Access the Press “RESET INSPECTION” on SMIC in the LDU/controller cabinet for 2 s.
Pit (There is an acknowledge beep.)
The car travels to the LDU/controller cabinet floor and opens the door.
Check that the car is empty.
Enter the car and make a car call to the bottom floor. Any other car call aborts the
positioning procedure.
The car travels to the bottom floor and opens the door.
Enter any car call and leave the car within 15 s.
The car travels to the service position.
Within 30 s, open the landing door, activating the safety system to access the car
roof.
Set the TSD21 lever to inspection mode.
Leave the car roof, close the landing door, and then go to the pit.
If the safety system is not activated within 30 s, the elevator will return to normal
operation.