TRA For Fabrication, Cutting, Grinding and Welding

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TASK RISK ASSESSMENT

ENTER COMPANY NAME

TASK TITLE: Expansion of Naimat Phase-v Project Date:


Activity Fabrication, Welding, cutting and grinding TRA. No.
Location:
Description: Fabrication, cutting, grinding and welding.
RISK AL
EVALUATION
S/ RESIDUAL AR
(Refer to ACTION TO BE TAKEN
No HAZARD HAZARD EFFECT Evaluation CONTROLS RISK P
. form) Y/
S P R DESCRIBE ACTION MANPOWER S P R N

1. Continuous monitoring of activities.


1. Skilled personnel. SPA: Welding
2. Adhere to Equipment Handling
Untrained 2. Use of standard Supervisor
1. Personnel Injury G 7 8 procedure. G 2 3 Y
Personnel manual handling 2. Safety
3. Ensure to barricade the area with
technique. Supervisor
signage and barricade tape.

1. Conduct GCM/TBT before starting the


activity
1. GCM/TBT 2. Ensure the checklist of specified
2. Use check listed Electrical DB, Generator, and welding
equipment,(Generator, machine is filled and verified.
Electrical DB)
3. Damaged cable shall 3. Ensure Cables and receptacle are not SPA: Welding
Electric shock due Fatality, damaged
not allowed, Supervisor.
to damaged cable Permanently 4. Male / Female connectors, switches,
2. E 8 11 4. Cables must be Safety/Fire E 2 3 Yes
& current leakage disability, heavy duty industrial electrical terminations etc. to be ensured.
of welding machine 5. Cables are in minimized condition and Watch
Personal Injury type.
5. Cable management secured from sharp edges
6. Connection through 6. Ensure ELCB is installed and confirm
ELCB proper earthling
6. Avoid contact of welding electrodes
with scaffolding/ conductive material.

1. Make sure the cables & material are


properly placed to avoid tripping hazards.
1. Area housekeeping. 2. Clearly mark escapes routes. SPA: Welding
Escape route should Follow good cable layout practices,
Tripping Hazards Supervisor.
remain unobstructed; minimizing tripping hazards & cable
3. (cables, materials Personnel Injury G 8 9 damages. Safety/Fire G 2 3 Yes
cables away from
etc.) pedestrians walkway. 3. Avoid unauthorized entry of non- Watch
3. Area barricading. essential personnel in working area
barricading.
Grinder disc speed rating shall be
compatible with that of grinder.
1. Proper Use of Grinder with firmly
Grinder checklist must
gripped.
be filled and verified by
competent person 2. Use Face Shield and Leather Gloves for
Grinding, SPA: Welding
Use guard with grinder ,
Personal Injury/ PPE, Face Shield, 3. Make sure a safety guard is installed on Supervisor.
4. Grinder disc F 5 7 F 2 4 Yes
fetal, cut piercing Cordon off work area the grinder. Safety/Fire
( sparks, Damaged)
1. Competent grinder 4. Grinder inspection to be carried out as Watch
man / fitter. per the checklist.
3. Proper disc 5. Daily inspection of the grinder by the
tightening user.
6. Ensure the disc is properly tightened.
1. Advise the personnel to not look
directly towards the welding arc. Safety/Fire
Welding Light/ UV Impair eyesight PPEs compatible for 2. Eye wash bottle. Fresh water available. Watch
5. G 4 5 welding etc. G 2 3 Yes
rays from welding. 3. Fully cover the working area with hood. Welding
minimum persons while
performing welding job 4. Restrict unauthorized entry. Supervisor.
Face shield / screen, heat retardant gloves.
Covered area with some open points on
Adequate Ventilation. PA Supervisor
Eye Irritation, the upper side for ventilation
Smoke in result of Welders shall be (SPA)
6. Lungs health G 8 9 implemented on site. G 1 2 Yes
welding provided regular HSE Supervisor
effects At every half an hour 10 min rest is given
breaks. Safety Watch
to welders to release exhaustion.
Welder/Fabricator shall not wear any
Loose clothing
loose combustible materials like towel,
prohibited
scarf etc.
Cover-up particular job
Cordon off the affected area by means of
area with fire retardant PA Supervisor
Personal covering with fire blankets or fire
Spark/ welding tarpaulin or fire Safety Watch
7. injury/Burn, F 7 9 retardant tarpaulin. F 2 4 Yes
Spatters blankets (SPA)
Fire Surface must be clean from combustibles
Proper Housekeeping Fire Watch
like cotton rags, gloves, wooden pieces
PPEs compatible for
etc.
welding (heat retardant
Welding Hood, Welding Gloves to be
gloves, welding hood)
ensured.

Contact with a hot GCM, Area cordon off, Supervisor,


Leather gloves use unauthorized entry not
8. surface (during Burn H 6 6 don’t touch the welding Safety Watch H 5 5 Yes
allowed in the work area.
welding). surface. Medic Man.

1. PPE’s
1. All the workforce required to use
2. Proper storage of SPA: Scaffolding
mandatory PPE’s
Falling object/Fall 1. Personal injury tools Supervisor
9. 2. Barricade the area where erection of Yes
from height 2. Asset loss F 7 9 3. Proper material Safety F 2 4
scaffolding is in progress
handling Watchman,
3. Restrict the unauthorized entry
4. Install toe Boards
4. Proper railing system should be erected
to prevent the falling of personnel.
5. All the material should be brought.
up/down with sack and rope
6. Don’t drop or throw materials from
height.
1. Snake bite Kit.
2. GCM/TBT 1. Don't handle snake yourself, call
Bite of insect and 3. Snake sighting security person
Biological Hazards
snake may lead to
(Snakes, Bees, wasps, protocols 2. Apply insect repellents Supervisor,
10. fatal. E 6 9 E 2 4 Yes
mosquitoes & Other 4. Insect repellents 3. Don't put hand where you cannot see Safety Watch
(malaria, Dengue,
insects) 5. Emergency vehicle 4. Avoid working alone
Skin allergy)
with alert driver 5. Avoid working in poor light areas

GENERAL COMMENTS: Abbreviations


1. TBT will be conducted prior to job start. SPA: Single Person Accountable
2 Proper PPE’s are mandatory for all workers. GCM: General Conversation Meeting
3. Housekeeping of the area should be carried out on prior basis. PA: Performing Authority
4. Supervisor full time must be available. ELCB: Earth Leakage Circuit Breaker
5. Stand by vehicle must be available at site to rescue the victim. DB: Distribution Board
6. Entry of unauthorized persons is not allowed in the work premises.
NAME OF TEAM MEMBERS SIGNATURE RISK ASSESSMENT APPROVAL
I’m satisfied that the safeguard put in place will reduce the level of Risk to an acceptable level
(Construction Manager) and the Task/Action is permitted to proceed.
(Piping In-charge ) Reviewed by: _________________________
HITRA (HSE Engineer)
Date: ________________________ Time: ____________________

Authorizing
HE = Hazard Effect; P = Probability
Signatory: _______________ DATE: ________________

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