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Product: SKID STEER LOADER

Model: 226 SKID STEER LOADER 5FZ
Configuration: 216 226 228 Skid Steer Loader 5FZ00001-06699 (MACHINE) POWERED BY 3034 Engine

Testing and Adjusting

216, 226, 232 and 242 Skid Steer Loaders Machine Systems
Media Number -RENR4837-02 Publication Date -01/06/2002 Date Updated -05/06/2002

i01718886

Worksheets - Troubleshoot
SMCS - 4350-035; 5050-035

The following tables are provided in order to record information as you perform the tests on
the machine. Make copies of these tables so that the tables may be reused for other machines.

The worksheets are designed to be used for the following pressure tests:

• Engine idle

• Cycle times

• Drift checks

• Baseline for the hydrostatic system

• Pilot system

• Main relief valves

• Line relief valves

• Hydrostatic system

Troubleshooting Worksheets

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The following tables are provided in order to record information as you perform the tests on
the machine.

Table 1
MACHINE MODEL DATE
SERIAL NUMBER SERVICE METER HOURS
ENGINE SERIAL NUMBER ARRANGEMENT NUMBER

Table 2
ENGINE IDLE
TEST SPECIFICATION ACTUAL
3240 ± 50 rpm
( 216/ 232)
High Idle
2820 ± 50 rpm
( 226/ 242)
1300 ± 50 rpm
( 216/ 232)
Low Idle
1000 ± 50 rpm
( 226/ 242)

Table 3
LIFT CYLINDER SPEED TEST FOR THE 216 AND THE 226
LIFT'S DIRECTION TIME (sec) ACTUAL
Raise 2.7 ± 0.2
Lower 2.7 ± 0.2
Float 2.8 ± 0.2

Table 4
LIFT CYLINDER SPEED TEST FOR THE 232 AND THE 242
LIFT'S DIRECTION TIME (sec) ACTUAL
Raise 4.5 ± 0.2
Lower 3.4 ± 0.2
Float 3.4 ± 0.2

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Table 5
TILT CYLINDER SPEED TEST
TILT'S DIRECTION TIME (sec) ACTUAL
Tilt Forward 2.0 ± 0.2
Tilt Back 1.6 ± 0.2

Table 6
LIFT CYLINDER DRIFT
BUCKET LOAD TIME MAXIMUM DRIFT ACTUAL
200 kg 1 min 3mm

Table 7
TILT CYLINDER DRIFT
BUCKET LOAD TIME MAXIMUM DRIFT ACTUAL
200 kg 1 min 3 mm

Table 8
PILOT SYSTEM PRESSURE TEST
LOW IDLE HIGH IDLE
TEST ACTUAL ACTUAL
SPECIFICATION SPECIFICATION

1300 ± 50 rpm 3240 ± 50 rpm

Engine Speed ( 216/ 232) ( 216/ 232)
1000 ± 50 rpm 2820 ± 50 rpm
( 226/ 242) ( 226/ 242)

Charge
3100 ± 200 kPa (450 ± 3300 ± 200 kPa (480 ±
Pressure
30 psi) 30 psi)
Speed
Sensing 1100 ± 200 kPa (160 ± 2550 ± 100 kPa (370 ±
Pressure 30 psi) 15 psi)

Pilot Pressure
3300 ± 200 kPa (480 ±
30 psi)

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Table 9
MAIN RELIEF VALVE PRESSURE
TEST ACTUAL
1300 ± 50 rpm
( 216/ 232)
Low Idle
1000 ± 50 rpm
( 226/ 242)

21400 ± 700 kPa (3100 ± 100 psi)

( 216/ 232)
Main Relief
23000 ± 700 kPa (3335 ± 100 psi)
( 226/ 242)

Table 10
LINE RELIEF VALVE PRESSURE
TEST SPECIFICATION ACTUAL
1300 ± 50 rpm
( 216/ 232)
Low Idle
1000 ± 50 rpm
( 226/ 242)

Lift Cylinder RAISE

27600 ± 700 kPa (4000 ± 100 psi)

Tilt Cylinder FORWARD

24500 ± 700 kPa (3555 ± 100 psi)

Tilt Cylinder RACK BACK

27600 ± 700 kPa (4000 ± 100 psi)

Auxiliary
24500 ± 700 kPa (3555 ± 100 psi)

Table 11
BASELINE FOR THE HYDROSTATIC SYSTEM
LOW IDLE HIGH IDLE
TEST ACTUAL ACTUAL
SPECIFICATION SPECIFICATION

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Engine Speed 1300 ± 50 rpm 3240 ± 50 rpm

( 216/ 232) ( 216/ 232)
1000 ± 50 rpm 2820 ± 50 rpm
( 226/ 242) ( 226/ 242)

Charge
3100 ± 200 kPa (450 ± 3300 ± 200 kPa (480 ±
Pressure
30 psi) 30 psi)
Speed
Sensing 1100 ± 200 kPa (160 ± 2550 ± 100 kPa (370 ±
Pressure 30 psi) 15 psi)
Pressure for
the Pump 100 ± 50 kPa (15 ± 7 200 ± 100 kPa (30 ±
Case psi) 15 psi)
Oil Cooler
Inlet Pressure 100 ± 40 kPa (15 ± 6 170 ± 40 kPa (25 ± 6
psi) psi)
1590 ± 25 rpm 2600 ± 50 rpm
( 216/ 232) ( 216/ 232)
Fan Speed
1225 ± 25 rpm 2400 ± 50 rpm
( 226/ 242) ( 226/ 242)

Table 12
HYDROSTATIC SYSTEM TESTS
STALL TEST
TEST SPECIFICATION ACTUAL
Engine Stall Speed 2200 ± 500 rpm
MB Pressure
Pump 1 38300 ± 2000 kPa (5555 ± 290 psi)
MB Pressure
Pump 2 38300 ± 2000 kPa (5555 ± 290 psi)
DOUBLE STALL TEST
TEST SPECIFICATION ACTUAL
Engine Stall Speed 2000 ± 500 rpm
MB Pressure
Pump 1 35000 ± 3000 kPa (5075 ± 435 psi)

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MB Pressure
Pump 2 35000 ± 3000 kPa (5075 ± 435 psi)
NEUTRAL SETTING for PISTON PUMP
TEST SPECIFICATION ACTUAL
1300 ± 50 rpm
( 216/ 232)
Engine Speed
1000 ± 50 rpm
( 226/ 242)
MB Pressure
Pump 1 3500 ± 500 kPa (510 ± 75 psi)
MB Pressure
Pump 2 3500 ± 500 kPa (510 ± 75 psi)
MAXIMUM RUNOUT
TEST SPECIFICATION ACTUAL
3240 ± 50 rpm
( 216/ 232)
Engine Speed
2820 ± 50 rpm
( 226/ 242)

Speed Sensing Pressure

2550 ± 100 kPa (370 ± 15 psi)

Charge Pressure
3300 ± 200 kPa (480 ± 30 psi)
MB Pressure
Pump 1 6000 ± 500 kPa (870 ± 75 psi)
MB Pressure
Pump 2 6000 ± 500 kPa (870 ± 75 psi)
Wheel RPM 84 ± 8 (2)
MAXIMUM DISPLACEMENT STOP TEST
TEST SPECIFICATION ACTUAL
3240 ± 50 rpm
( 216/ 232)
Engine Speed
2820 ± 50 rpm
( 226/ 242)
Drift

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3 m (10 ft)
BRAKE TEST
TEST SPECIFICATION ACTUAL
1300 ± 50 rpm
( 216/ 232)
Engine Speed
1000 ± 50 rpm
( 226/ 242)

Pilot Line Pressure

3100 ± 100 kPa (450 ± 15 psi)
(2)
The wheel speeds must be within 2 RPM of each other.

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