IME GROUP OF COMPANIES

INDUSTRY

KEY ELEMENTS

Intelligent Sensors and Actors

Enable data collection and obtain direct feedback from
machines for data analysis.

Real Time Data Analytics

Real time analytics is possible on the edge (local), and in
the thing itself (sensor), leading to distributed computing.

Robotics
Collaborative robots create new opportunities to work
together with human and change the working environment.

Next Generation Manufacturing System

Equipment, software, and new knowledge and skills are
needed to meet the next generation manufacturing.

Additive Manufacturing
Durable and geometrically complex products can be
produced, free from traditional manufacturing constraints.

INDUSTRY 1.0 INDUSTRY 2.0 INDUSTRY 3.0 INDUSTRY 4.0

Mechanisation Mass production Computer Cyber

Water power Assembly line and Physical
Steam power Electricity Automation Systems

I NDUS T RY 4 . 0 - AC CEL E RAT I NG DI G I TA L MA NUFACT URI NG

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BIG DATA ANALYTICS
Real Time Overall Equipment Effectiveness (OEE)
Enable direct connection between OEE and machines
Eliminate problems associated with manual data collection
Monitor status and throughput in real time

Predictive Maintenance
Determine the condition of in-service equipment in order to
predict next maintenance
Save cost over routine or time-based preventive maintenance

Energy Management System

Provide metering, sub metering, and monitoring functions
Gather data and insight that allows more informed decisions
about energy activities across sites
Save energy and improve services
Allow real-time decision-making

Manufacturing Operations Management

Manage production, warehouse, quality, maintenance and
labour tracking processes across all locations

Control multiple elements of the production process

(e.g. inputs, personnel, machines and support services).

AUTOMATION
DIGITISATION
CAD/CAM/CAE
Analyse and optimise products before manufacturing
Shorten design cycle and increase productivity
Collect data digitally and eliminate human errors
Ease data analytics

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INDUSTRY 4.0
ACCELERATING
DIGITAL MANUFACTURING

INTERNET OF THINGS
Intelligent sensors and actors
Enable data collection from machine
Obtain direct feedback from machines
Incorporate intelligence and connect using standard protocols
Decentralise decision-making
Enable real-time responses

SIMULATION
Virtually simulate and optimise process
Digitally simulate manufacturing process environment to optimise
production systems and processes by virtually define, plan,
create, monitor and control all production processes
Leverage real-time data to mirror the physical world in a virtual
model that will include machines, products, and humans
Test and optimise the machine settings for the next product even
before production starts
Reduce machine setup time and improve quality

SYSTEM INTEGRATION
Digitising old machine
Integrate new system for digital manufacturing
Interconnect entire organisation across departments
and functions
INDUSTRY 4.0
READINESS ASSESSMENT

5 STEPS TRAININGS
To Kick Start Industry 4.0 Equip your workforce with 4.0 skill-sets

Step 1: Preparation (Prior to the workshop) 1.Industry 4.0 Fundamental

Industry 4.0 readiness assessment
Comprehensive assessment of strength and weaknesses
Align expectation towards Industry 4.0
Step 2: Analysis
Identify current state of organisation and competency level
Measure gap between own competency and
perceived competency
a) Introduction and demystifying I4.0
b) Key I4.0 Technologies
c) Human and machine collaboration
d) Managing I4.0 change
e) Alignment between I4.0 and business strategies
2.Industry 4.0 Readiness Assessment

3.Design Automation
Step 3: Creativity
Idea generation
4.Industry 4.0 Pillars Related Courses
Establish Industry 4.0 ready business model
a) Product simulation
b) Production simulation
Step 4: Evaluation
c) System integration
Evaluation of business model
d) Additive manufacturing
Develop clear vision on future product & production
e) IIOT
Prioritise; define short term and long term goals
Derive the implementation road map
5. Control and Manufacturing Automation
a) Sensors
Step 5: Implementation (After completing the workshop)
b) PLC
Walk the talk
c) SCADA
Continuously review progress and improvement
d) RFID technology
e) Flexible manufacturing

6. Lean Manufacturing

7. Predictive Maintenance

8. IIOT Software Development Related Courses

IME GROUP OF COMPANIES

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T: +603-7734 2881 www.teksoft.com.my