Serial No : BUNGE-MTL7-MIE-CVS-JHA-0024

JOB HAZARD ANALYSIS (JHA) WORK SHEET Revision No : REV. B

PTW No :
Date : 18- May-20
Job Title: DOOR, WINDOW AND ROLLER SHUTTER INSTALLATION

Area : Melting tank & Line 7 Tag No/Equipment Service / Medium:

No:
JOB SCOPE
Permit to Work Overriding or Disabling SCE Working at Height Lifting Operations Ignition Source
Control
Energy Isolation Confined Space Entry Hazards Chemical Excavation Driving
Handling
Risk Category of the Job (Refer Risk Matrix) Low Medium High Very High

Prepared By Reviewed By
Job Owner HSE Department Area Owner
Signature

Name

Designation

Date

Approved By* Name Designation Signature Date Time

*GM/ Plant Manager/ Facility head for high and very high risk level of the job
 Serial No : BUNGE-MTL7-MIE-CVS-JHA-0024
JOB HAZARD ANALYSIS (JHA) WORK SHEET Revision No : REV. B
PTW No :
Date : 18-May-2020
Job Title: DOOR, WINDOW AND ROLLER SHUTTER INSTALLATION

Step Description of Task/ Potential Hazards & Who or what might be Action/ Risk
Control and/or Recovery
No Step Consequence harmed (PEAR) Responsible Classificatio Remarks
Measures
Person(s) n matrix
1 Implementation of SOP • Spreading of virus • People D2 • Social distancing among
for COVID-19 to fellow workers • Environment D2 workers
• Die • Wear facemask or
faceshield
ALL parties
• Avoid physical contact
• Maintain personal
hygiene
Wash hand frequently
2 Preparation for PTW • PTW clash with • Workers • Conduct STA before Site D2
other works • Project team work commences Supervisor/
(SIMOP) • Project management • Signing of work crew Site Engineer/
• Miscommunication • Machinery/tool Foreman
• Misunderstood equipment should be
task inspected
• Permit applicant
/acceptor and Work
Coordinator should
attend PTW training
conducted by BLC.
• Permit and MTS need to
display at site/working
area
• Close up PTW
3 Mobilizing door, window • Door window and • Workers • Identify the door, Site D2
and roller shutter to roller shutter • Project team window and roller Supervisor/
working area Topple • Project management shutter placement Site Engineer/
• Slips and fall • BLC plant works • Ensure have human Foreman
• Tripping barricades to monitor
• Hit another worker the access
• Hit by equipment • Ensure have buddy
• Sharp edges system
• Pinch point • Use forklift for loading
• Property damage and unloading material
• Ensure storage material
not blocked access or
exit door
• Provide trolley
• PPE
• Barricade working area
and placed signage

4 Load/Unload material • material Topple • Workers • Flagman/Signalman Site D1

using Forklift or Manual • Fall from truck • Project team available Supervisor/
Lifting • Mechanical failure • Project management • Lifting area should be Site Engineer/
• Oil spillage • Blc plant works barricaded and with Foreman
• Vehicle of Collison • operator signage
• Equipment Failure • Competent and trained
• Falling of operator
load/object • Identify placement of
• Sharp edges material
• Pinch point • Ensure door, window
• Property damage and roller shutter put on
pallet and tight properly
• Must have buddy system
for manual lifting

5 Installation of door • Sharp Edge • Workers • Ensure check size Site C2

• Pinch Point • Project team opening before install Supervisor/
• Door collapse • Project management • Must have buddy system Site Engineer/
• Slip and trip • Blc plant worker to install the door Foreman
• Property damage • Workers are to practice
• Door hit worker proper manual handling
• Backpain technique to prevent
ergonomics issue.
 • Incorrect size of • Compulsory to complied
opening frame and PPE requirement BLC
door Site
• Barricades the working
area

5 Installation of window • Sharp Edge • Workers • Barricades the location Site C1

• Window topples • Project team • Handle the window Supervisor/
• Awkward body • Project management properly Site Engineer/
posture • Blc plant worker • Must have buddy system Foreman
• Pinch point to install window
• Slip and trip • Workers are to practice
• Back pain proper manual handling
• Window was technique to prevent
broken ergonomics issue.
• Property damage • Compulsory to complied
PPE requirement BLC
Site
• Barricades the working
area
6 Installation of roller shutter • Roller shutter • Workers • Identify weight of roller Site D1
topple • Project team shutter Supervisor/
• Roller shutter • Project management • Check wall surface Site Engineer/
topple on worker • Property damage before install Foreman
• Awkward body • Must have buddy system
posture • Workers are to practice
• Slip and trip proper manual handling
• Roller shutter technique to prevent
broken ergonomics issue
• Fall form height • Install barricades and
• Flying object signage
• Pinch point • PPE
• Property damage
7 Environment • Air pollution • Workers • Proper storage for Site D2
• Water pollution • Project team chemical waste Supervisor/
• Environment • Project management • Barricade working area Site Engineer/
pollution • Blc plant worker and placed signage Foreman
• Oil spillage • Provide tray

8 Housekeeping • Slip and trip • Workers • Proper tool equipment Site C2

• Sharp edge • Project team storage Supervisor/
• Dust • Project management • Barricade working area Site Engineer/
• Awkward body • Blc plant worker and placed signage Foreman
posture • Workers are to practice
proper manual handling
technique to prevent
ergonomics issue.
• PPE

Serial No : BUNGE-MTL7-MIE-CVS-JHA-0024
JOB HAZARD ANALYSIS (JHA) WORK SHEET Revision No : REV. B
PTW No :

Following subject matter of JHA has been briefed by Site Supervisor/ Work Leader to all the members of the job execution team
Description Yes No Remark
1. All the task activities
2. Hazards related with task activities and consequences
3. Who might be harmed (PEAR)
4. Control and/ or recovery measures
5. Who is responsible for what
6. Actions in case of any emergency
Declaration: We understood the scope of work, hazard and risk associated with it. We understand the reasons for risk control measures
No Designation Name Company/ Department Signature
Work Leader/ Site
1.
Supervisor
Working Team (Group of Technicians/ Workers
2.
3.
4.
5.
6.
7.
8.
9.
10.
 HSE RISK MATRIX (HSERM)

RISK RATING INTERVENTION

• Risk is tolerable
• Monitor at operational level using procedure/appropriate internal control as per
LOW
HSEMS
• Take corrective action according to availability of resources
• Undertake control and Recovery Barriers evaluation
MEDIUM • Risk is tolerable if supported by ALARP demonstration
• Monitor using procedure or appropriate internal control as per HSEMS
• Undertake risk reduction by applying appropriate Control and Recovery Barriers
• Risk is tolerable if supported by ALARP demonstration
HIGH
• Review and approval of ALARP demonstration by HCU/BU/OPU/Project Head and
Senior management with escalation to Business Head
• Risk is not tolerable.
• Mitigate the risk through control and recovery barriers(s) to reduce the risk to
VERY HIGH tolerable/ALARP
• Review and approval of ALARP demonstration by HCU/BU/OPU/Project Head and
Senior management with escalation to Business Head