Flow Meter FC01-CA Flow Meter FC01-CA: User Handbook User Handbook

M_FC01_CA_0308_e M_FC01_CA_0308_e
Flow Meter FC01-CA Flow Meter FC01-CA

User handbook User handbook
Please follow these installation and adjustment instructions carefully. Please follow these installation and adjustment instructions carefully.
Failure to comply with these instructions or misuse of this equipment will void your warranty Failure to comply with these instructions or misuse of this equipment will void your warranty
coverage. coverage.
The instructions cover software version 2.50. The instructions cover software version 2.50.
Equipment installation, connection and adjustment by qualified personnel only! Equipment installation, connection and adjustment by qualified personnel only!
Table of contents Table of contents

1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Measuring procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Measuring procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1.1 Calorimetric measuring procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1.1 Calorimetric measuring procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1.2 Physical principles of gas measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.1.2 Physical principles of gas measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1.3 Standard and operating volume flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.1.3 Standard and operating volume flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1.4 Measurements in compressed-air systems . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1.4 Measurements in compressed-air systems . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.4.1 Consumption measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1.4.1 Consumption measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.4.2 Leakage measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1.4.2 Leakage measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2 System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1 User interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2.1 User interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Installation ...........................................................7 2 Installation ...........................................................7

2.1 Installation of calorimetric monitoring heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.1 Installation of calorimetric monitoring heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.1 Selection of material ...........................................7 2.1.1 Selection of material ...........................................7
Stainless steel 1.4571/AISI 316 Ti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Stainless steel 1.4571/AISI 316 Ti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Nickel-based alloy (Hastelloy 2.4610) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Nickel-based alloy (Hastelloy 2.4610) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.2 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.1.2 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.2.1 Thread-mounted monitoring head CST-11 . . . . . . . . . . . . . . . . . . . 8 2.1.2.1 Thread-mounted monitoring head CST-11 . . . . . . . . . . . . . . . . . . . 8
2.1.2.2 Insertion head CSP for sensor adapter TP-... . . . . . . . . . . . . . . . . . 8 2.1.2.2 Insertion head CSP for sensor adapter TP-... . . . . . . . . . . . . . . . . . 8
2.1.2.2.1 Sensor adapter TP-... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.1.2.2.1 Sensor adapter TP-... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.2.1.2 Ball valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.1.2.1.2 Ball valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.2.3 Push-in monitoring head (CSF-11AM1) . . . . . . . . . . . . . . . . . . . . 11 2.1.2.3 Push-in monitoring head (CSF-11AM1) . . . . . . . . . . . . . . . . . . . . 11
2.1.3 Mounting instructions for monitoring head CSP-.. with sensor adapter TP-.. . . 13 2.1.3 Mounting instructions for monitoring head CSP-.. with sensor adapter TP-.. . . 13
2.1.4 Mounting instructions for push-in monitoring head CSF-11... . . . . . . . . . . . 13 2.1.4 Mounting instructions for push-in monitoring head CSF-11... . . . . . . . . . . . 13
2.1.5 Point of installation and steadying zones . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.1.5 Point of installation and steadying zones . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.6 Condensate deposits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.1.6 Condensate deposits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.1.7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2 Installation of electronic control unit FC01-CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.2 Installation of electronic control unit FC01-CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2.1 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.2.1 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2.1.1 Rail-mounted version FC01-CA- U1... . . . . . . . . . . . . . . . . . . . . . . 17 2.2.1.1 Rail-mounted version FC01-CA- U1... . . . . . . . . . . . . . . . . . . . . . . 17
2.2.1.2 Surface mounted housing FC01-CA-FH- U1... . . . . . . . . . . . . . . . 18 2.2.1.2 Surface mounted housing FC01-CA-FH- U1... . . . . . . . . . . . . . . . 18
2.2.1.3 Front panel mounted version FC01-CA-ST- U1... . . . . . . . . . . . . . 19 2.2.1.3 Front panel mounted version FC01-CA-ST- U1... . . . . . . . . . . . . . 19
2.2.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2.2.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.2.2.1 Circuit diagram FC01-CA 24 V (relay outputs) . . . . . . . . . . . . . . . 23 2.2.2.1 Circuit diagram FC01-CA 24 V (relay outputs) . . . . . . . . . . . . . . . 23
2.2.2.2 Circuit diagram FC01-CA 24 V (transistor outputs) . . . . . . . . . . . 24 2.2.2.2 Circuit diagram FC01-CA 24 V (transistor outputs) . . . . . . . . . . . 24
2.2.2.3 Electrical connection - frequency output 2.2.2.3 Electrical connection - frequency output
(version FC01-CA-U1T4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 (version FC01-CA-U1T4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table of contents I Table of contents I

3 Operating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 3 Operating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Keypads M MODE, ▲ UP and ▼ DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Keypads M MODE, ▲ UP and ▼ DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Menu paging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Menu paging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Calling a menu option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Calling a menu option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Entry of numerals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Entry of numerals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Transfer of entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Transfer of entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Deleting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Deleting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4 Operation and main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4 Operation and main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1 Switch-on performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4.1 Switch-on performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2 Measuring cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4.2 Measuring cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2.1 Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 4.2.1 Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.2.1.1 Measured value(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 4.2.1.1 Measured value(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.2.1.2 Peak values (PEAK VALUE MIN / PEAK VALUE MAX.) . . . . . . . . . 32 4.2.1.2 Peak values (PEAK VALUE MIN / PEAK VALUE MAX.) . . . . . . . . . 32
4.2.1.3 Low flow suppression (ZERO SUPP.) . . . . . . . . . . . . . . . . . . . . . . 32 4.2.1.3 Low flow suppression (ZERO SUPP.) . . . . . . . . . . . . . . . . . . . . . . 32
4.2.1.4 Last error (LAST ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 4.2.1.4 Last error (LAST ERROR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.2.1.5 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 4.2.1.5 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5 Configuration (CONFIGURATION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 5 Configuration (CONFIGURATION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.1 Selection of monitoring head (SENSOR SELECT) . . . . . . . . . . . . . . . . . . . . . . . . . . 34 5.1 Selection of monitoring head (SENSOR SELECT) . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2 Pressure range (PRESS. RANGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.2 Pressure range (PRESS. RANGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3 Volume flow measuring mode (OPERAT. MODE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.3 Volume flow measuring mode (OPERAT. MODE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.4 Gas selection (GAS SELECT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 5.4 Gas selection (GAS SELECT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.5 Limit switch combinations (LIMIT SWITCHES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 5.5 Limit switch combinations (LIMIT SWITCHES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.6 Flow rate unit (FLOW UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 5.6 Flow rate unit (FLOW UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.7 Medium temperature unit (TEMP. UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 5.7 Medium temperature unit (TEMP. UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.8 Display (DISPLAY SELECT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 5.8 Display (DISPLAY SELECT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.9 Bar graph (BARGRAPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 5.9 Bar graph (BARGRAPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.10 Frequency output (FREQUENCY OUTPUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 5.10 Frequency output (FREQUENCY OUTPUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.11 Analogue output - flow rate (ANA OUT FLOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 5.11 Analogue output - flow rate (ANA OUT FLOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.12 Analogue output - medium temperature (ANA OUT TEMP.) . . . . . . . . . . . . . . . . . . . 41 5.12 Analogue output - medium temperature (ANA OUT TEMP.) . . . . . . . . . . . . . . . . . . . 41
5.13 Quitting the configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 5.13 Quitting the configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.14 Configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 5.14 Configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.15 Configuration submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 5.15 Configuration submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
II Table of contents II Table of contents

6 Parameter selection (PARAMETERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 6 Parameter selection (PARAMETERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

6.1 Measuring time (MEAS. TIME) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 6.1 Measuring time (MEAS. TIME) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.2 Limit switch 1 ON/OFF value (LS1 ON, LS1 OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 6.2 Limit switch 1 ON/OFF value (LS1 ON, LS1 OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.3 Limit switch 2 ON/OFF value (LS2 ON, LS2 OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 6.3 Limit switch 2 ON/OFF value (LS2 ON, LS2 OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.4 Scaling factor (FLOWSCALE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 6.4 Scaling factor (FLOWSCALE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.5 Quitting the parameter selection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 6.5 Quitting the parameter selection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.6 Parameter selection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 6.6 Parameter selection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7 Low flow suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 7 Low flow suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1 Low flow suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 7.1 Low flow suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.2 Zero adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 7.2 Zero adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8 Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 8 Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.1 Test and diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 8.1 Test and diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.1.1 Priority group I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 8.1.1 Priority group I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.1.2 Priority group II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 8.1.2 Priority group II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.1.3 Priority group III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 8.1.3 Priority group III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.2 Potential errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 8.2 Potential errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.1 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 9.1 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.2 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 9.2 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.2.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 9.2.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.2.1.1 DC voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 9.2.1.1 DC voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.3 Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 9.3 Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
9.3.1 Voltage output V1 - 5 V FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 9.3.1 Voltage output V1 - 5 V FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.3.2 Voltage output V2 - 10 V FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 9.3.2 Voltage output V2 - 10 V FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.3.3 Current output C1 - 20 mA FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 9.3.3 Current output C1 - 20 mA FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.4 Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 9.4 Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.4.1 Relay outputs R2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 9.4.1 Relay outputs R2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.4.2 Transistor outputs (DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 9.4.2 Transistor outputs (DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.5 Metrological data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 9.5 Metrological data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9.5.1 Mass flow measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 9.5.1 Mass flow measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9.5.1.1 Monitoring head CSP-.. with sensor adapter TP-.. . . . . . . . . . . . 60 9.5.1.1 Monitoring head CSP-.. with sensor adapter TP-.. . . . . . . . . . . . 60
9.5.1.2 Monitoring head CSF-.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 9.5.1.2 Monitoring head CSF-.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.5.2 Temperature measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 9.5.2 Temperature measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
9.5.3 Electronic control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 9.5.3 Electronic control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
9.6 Sensor interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 9.6 Sensor interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.6.1 Electrical data of the terminal for calorimetric monitoring head . . . . . . . . . 63 9.6.1 Electrical data of the terminal for calorimetric monitoring head . . . . . . . . . 63
Table of contents III Table of contents III

10 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 10 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Index Index
Appendix Appendix
1 Performance of the digital and analogue outputs during operating and error modes 1 Performance of the digital and analogue outputs during operating and error modes
2 Menu structure of the FC01-CA (operator dialogue) 2 Menu structure of the FC01-CA (operator dialogue)
IV Table of contents IV Table of contents

1 Description 1 Description
Flow Meter FC01-CA is suitable for compressed-air and other gas flow measurements under Flow Meter FC01-CA is suitable for compressed-air and other gas flow measurements under
various pressure conditions. It operates on the calorimetric principle and is to be used together various pressure conditions. It operates on the calorimetric principle and is to be used together
with monitoring heads CS_... with monitoring heads CS_...
These quantities are made available to the user as analogue electrical signals, physically isolated, These quantities are made available to the user as analogue electrical signals, physically isolated,
as current or voltage output and may be monitored by means of a limit monitor. as current or voltage output and may be monitored by means of a limit monitor.
As relay outputs or transistor outputs the digital signals enable the user to integrate the FC01- As relay outputs or transistor outputs the digital signals enable the user to integrate the FC01-
CA into a control and monitoring system. CA into a control and monitoring system.
The transistor outputs enable the user to additionally process fault, status and volume pulse The transistor outputs enable the user to additionally process fault, status and volume pulse
indications in the control system. indications in the control system.
1.1 Measuring procedure 1.1 Measuring procedure

1.1.1 Calorimetric measuring procedure 1.1.1 Calorimetric measuring procedure
The calorimetric measuring procedure is based on the physics of heat dissipation, i.e. a body The calorimetric measuring procedure is based on the physics of heat dissipation, i.e. a body
with a temperature higher than its surroundings supplies a medium flowing past that body with with a temperature higher than its surroundings supplies a medium flowing past that body with
energy in the form of heat. The amount energy supplied is a function of temperature difference ∅ energy in the form of heat. The amount energy supplied is a function of temperature difference ∅
and mass flow. and mass flow.
Flow Meter FC01-CA operates on the CTD (Constant-Temperature-Difference) method: Flow Meter FC01-CA operates on the CTD (Constant-Temperature-Difference) method:
The temperature difference ∅ between the two sensors is kept constant and the mass flow is The temperature difference ∅ between the two sensors is kept constant and the mass flow is
determined by measuring the calorific power. determined by measuring the calorific power.
Fig. 1 is a schematic diagram of a CTD method based sensor. Two temperature-sensitive resistors Fig. 1 is a schematic diagram of a CTD method based sensor. Two temperature-sensitive resistors
(sensor elements RS and RM) are immersed in the medium. Sensor RM assumes the temperature (sensor elements RS and RM) are immersed in the medium. Sensor RM assumes the temperature
of the medium M whilst heater resistor RH heats element RS to temperature S. As a function of the medium M whilst heater resistor RH heats element RS to temperature S. As a function
of the medium, the temperature differential ∅ = S - M is preselected as a reference variable of the medium, the temperature differential ∅ = S - M is preselected as a reference variable
by the CTD control with characteristics and is kept constant. The required calorific power is a by the CTD control with characteristics and is kept constant. The required calorific power is a
function of mass flow so that the control variable y of the control can be used for evaluation. function of mass flow so that the control variable y of the control can be used for evaluation.
RM RM
RS m medium RS m medium
RH RH
Kp IH Kp IH
ϑS ϑS
Kp Kp,Tn Kp Kp,Tn
control loop − -x xd y control loop − -x xd y
Kp + U Kp + U
ϑM I ϑM I
w w
y y
m: mass flow xd: system deviation m: mass flow xd: system deviation
w: reference variable (Δϑ) y : control variable w: reference variable (Δϑ) y : control variable
x : actual value (ϑS-ϑM) IH: heater current fig. 1 x : actual value (ϑS-ϑM) IH: heater current fig. 1
Description 1 Description 1
Major benefits of this method are: Major benefits of this method are:
● Fast response, particularly to sudden flow standstill. ● Fast response, particularly to sudden flow standstill.
● Medium temperature measurement, providing optimum temperature compensation. ● Medium temperature measurement, providing optimum temperature compensation.
● Increased safety because the sensor cannot be overheated during flow standstill. ● Increased safety because the sensor cannot be overheated during flow standstill.
The flow rate is determined by mass flow. The flow rate is determined by mass flow.
1.1.2 Physical principles of gas measurement 1.1.2 Physical principles of gas measurement
With the exception of Coriolis meters and calorimetric flow meters, flow meters used for gas With the exception of Coriolis meters and calorimetric flow meters, flow meters used for gas
measurement are pure volume flow meters that require density to determine mass flow Q from measurement are pure volume flow meters that require density to determine mass flow Q from
the volume flow measured: the volume flow measured:
Q=Vx Q=Vx
Coriolis meters are used for higher mass flow quantities and higher densities only, where density Coriolis meters are used for higher mass flow quantities and higher densities only, where density
is directly proportional to pressure and inversely proportional to temperature (related to absolute is directly proportional to pressure and inversely proportional to temperature (related to absolute
Kelvin scale). Kelvin scale).
The quantity required in general practice is mass flow as it indicates the exact gas quantity, The quantity required in general practice is mass flow as it indicates the exact gas quantity,
whereas volume flow only defines the volume the gas has adopted during the measurement whereas volume flow only defines the volume the gas has adopted during the measurement
procedure. procedure.
1.1.3 Standard and operating volume flow 1.1.3 Standard and operating volume flow
Standard volume flow Standard volume flow

The calorimetric measuring procedure measures the existing standard volume flow or mass flow The calorimetric measuring procedure measures the existing standard volume flow or mass flow
without requiring additional pressure and/or temperature measurements. Like velocity changes, without requiring additional pressure and/or temperature measurements. Like velocity changes,
pressure fluctuations cause fluctuations in standard volume flow which are indicated as such. pressure fluctuations cause fluctuations in standard volume flow which are indicated as such.
The standard volume flow indicated relates to 1,013 mbar/ 14.89 PSI and a temperature of 0 °C. The standard volume flow indicated relates to 1,013 mbar/ 14.89 PSI and a temperature of 0 °C.
Operating volume flow Operating volume flow
The standard volume flow value is converted into operating volume flow by means of the “ideal The standard volume flow value is converted into operating volume flow by means of the “ideal
gas equation”: gas equation”:
PxV PxV
= constant = constant
T T
with P being pressure, V the volume and T the temperature (related to the absolute Kelvin scale). with P being pressure, V the volume and T the temperature (related to the absolute Kelvin scale).
The pressure to be set on the electronic control unit FC01-CA and the current temperature measured The pressure to be set on the electronic control unit FC01-CA and the current temperature measured
are taken into account and used as a basis. Calculating operating volume flow is only reasonable are taken into account and used as a basis. Calculating operating volume flow is only reasonable
when pressure is known and constant. when pressure is known and constant.
The assigned velocity rates (averaged on the pipe section) are converted from standard conditions The assigned velocity rates (averaged on the pipe section) are converted from standard conditions
to operating conditions the same way as volume flow. to operating conditions the same way as volume flow.
1.1.4 Measurements in compressed-air systems 1.1.4 Measurements in compressed-air systems
The easy-to-fit modular insertion system allows the FC01-CA with insertion head CSP-.. to be The easy-to-fit modular insertion system allows the FC01-CA with insertion head CSP-.. to be
inserted in 6 different sensor adapters for diameters 1/2", 3/4", 1", 1 1/4", 1 1/2" and 2". This inserted in 6 different sensor adapters for diameters 1/2", 3/4", 1", 1 1/4", 1 1/2" and 2". This
enables to systematically monitor the entire compressed-air system for leakages by providing enables to systematically monitor the entire compressed-air system for leakages by providing
the appropriate number of sensor adapters and only a few measuring systems. After elimination the appropriate number of sensor adapters and only a few measuring systems. After elimination
of the leakages the measuring system can be used for consumption measurements on other of the leakages the measuring system can be used for consumption measurements on other
measuring locations, e.g. before main loads or in larger pipes of the compressed-air system. The measuring locations, e.g. before main loads or in larger pipes of the compressed-air system. The
measuring range covering approx. 0 ... 50 Nm3/h to approx. 0 ... 480 Nm3/h allows the measurement measuring range covering approx. 0 ... 50 Nm3/h to approx. 0 ... 480 Nm3/h allows the measurement
of nearly all common flow rates as a function of pipe diameter. of nearly all common flow rates as a function of pipe diameter.
Measurements in larger pipe diameters are possible by using the push-in monitoring head Measurements in larger pipe diameters are possible by using the push-in monitoring head
CSF-11AM1. CSF-11AM1.
1.1.4.1 Consumption measurements 1.1.4.1 Consumption measurements

The FC01-CA with CS_- monitoring head is suitable for compressed air and other gases. Its The FC01-CA with CS_- monitoring head is suitable for compressed air and other gases. Its
electronic control unit comprises two freely scalable linearised analogue outputs, i.e. one for electronic control unit comprises two freely scalable linearised analogue outputs, i.e. one for
temperature, the other for mass flow, standard flow or operating volume flow. A pulse output temperature, the other for mass flow, standard flow or operating volume flow. A pulse output
and totalizer for consumption measurements are other added features. It also provides limit and totalizer for consumption measurements are other added features. It also provides limit
value monitoring of flow and temperature, ensuring reliable operation of the load. value monitoring of flow and temperature, ensuring reliable operation of the load.
1.1.4.2 Leakage measurements 1.1.4.2 Leakage measurements

When monitoring compressed-air flow at some selected points during a production-free period, When monitoring compressed-air flow at some selected points during a production-free period,
you will realise that even in carefully maintained compressed-air systems there is still you will realise that even in carefully maintained compressed-air systems there is still
compressed air consumed. Reliably detecting even the smallest of such leakage losses can be compressed air consumed. Reliably detecting even the smallest of such leakage losses can be
facilitated by means of the adjustable zero suppression of the FC01-CA. If the system is perma- facilitated by means of the adjustable zero suppression of the FC01-CA. If the system is perma-
nently monitored for leakage flow, leakages caused by valves left open etc. and new leakage nently monitored for leakage flow, leakages caused by valves left open etc. and new leakage
points can easily be detected. points can easily be detected.
The FC01-CA also allows the detection of leakages on duty by comparing two equal loads with The FC01-CA also allows the detection of leakages on duty by comparing two equal loads with
each other. The difference measured can be directly assigned to the leakage flow. each other. The difference measured can be directly assigned to the leakage flow.
Note: Note:
❑ Please see the applicable drawing for mounting instructions and dimensions, if necessary. ❑ Please see the applicable drawing for mounting instructions and dimensions, if necessary.
1.2 System description 1.2 System description

The system comprises the following hardware functional modules: The system comprises the following hardware functional modules:
1 Input voltage DC supply (terminal XV) 1 Input voltage DC supply (terminal XV)
2 User interfaces: 2.1 signal outputs 2-way or 4-way signal outputs (terminal XAH) 2 User interfaces: 2.1 signal outputs 2-way or 4-way signal outputs (terminal XAH)
2.2 analogue output 1 and 2 (terminal XAO) 2.2 analogue output 1 and 2 (terminal XAO)
3 Keyboard and display: keypads 3 Keyboard and display: keypads
liquid crystal display liquid crystal display
4 Sensor interface: calorimetric monitoring head type CS x
_ (terminal XSK) 4 Sensor interface: calorimetric monitoring head type CS x
_ (terminal XSK)
5 Micro controller system: signal processing and monitoring 5 Micro controller system: signal processing and monitoring
Power supply DC/DC Power supply DC/DC

1 1
2.1 2.1
User User
4 interface 1 4 interface 1
Sensor Sensor
interface Micro controller interface Micro controller
calorimetric system calorimetric system
monitoring monitoring
head CSx _ 5 User head CSx _ 5 User
interface 2 interface 2
2.2 2.2
Keyboard and Display Keyboard and Display
3 3
1 Input voltage: DC 19 … 32 V 1 Input voltage: DC 19 … 32 V
2.1 User interface 1: relay outputs: 2 limit values 2.1 User interface 1: relay outputs: 2 limit values
transistor outputs: 2 limit values + transistor outputs: 2 limit values +
1 error indication + 1 error indication +
1 busy signal or 1 busy signal or
frequency output frequency output
(software selected) (software selected)
2.2 User interface 2: analogue outputs 2.2 User interface 2: analogue outputs
current or voltage current or voltage
3 Keyboard/Display: keypads 3 Keyboard/Display: keypads

LC display LC display
2 x 16 digits 2 x 16 digits
4 Sensor interface: calorimetric monitoring head type CSx

_ 4 Sensor interface: calorimetric monitoring head type CSx
_
5 Controller system: signal processing 5 Controller system: signal processing

I/O - controlling I/O - controlling
monitoring monitoring
parameter memory fig. 2 parameter memory fig. 2
The power supply is physically isolated between power supply input and system power The power supply is physically isolated between power supply input and system power
supply output. This also applies to the analogue outputs which are physically isolated from supply output. This also applies to the analogue outputs which are physically isolated from
each other as well as from the other electronics and the signal outputs. The signal output each other as well as from the other electronics and the signal outputs. The signal output
channels are also separate and electrically isolated from the central electronic unit. channels are also separate and electrically isolated from the central electronic unit.
There is no electrical isolation between monitoring head and central electronic unit. There is no electrical isolation between monitoring head and central electronic unit.
Connection of the monitoring heads is by means of precut cable links. Connection of the monitoring heads is by means of precut cable links.
Cables and user interface connections are shown in para. 2.2.2 and circuit diagram 2.2.2.1/ 2.2.2.2. Cables and user interface connections are shown in para. 2.2.2 and circuit diagram 2.2.2.1/ 2.2.2.2.
System configuration and parameter setting are by means of the keyboard if default values System configuration and parameter setting are by means of the keyboard if default values
need to be changed. (paras. 5 and 6) need to be changed. (paras. 5 and 6)
This mainly applies to monitoring head selection, signal outputs (switch point setting) and analogue This mainly applies to monitoring head selection, signal outputs (switch point setting) and analogue
outputs (zero point setting and scaling). outputs (zero point setting and scaling).
1.2.1 User interfaces 1.2.1 User interfaces
Signal outputs: 1. R2 - Relays outputs (2 limit values) Signal outputs: 1. R2 - Relays outputs (2 limit values)
(optional) Two-channel physical isolation, relay change over contact (optional) Two-channel physical isolation, relay change over contact
The channels may be assigned in menu “CONFIGURATION”, either The channels may be assigned in menu “CONFIGURATION”, either
individually or in pairs, to the physical quantities of temperature or individually or in pairs, to the physical quantities of temperature or
flow. The switch on and off values can be set as desired in menu flow. The switch on and off values can be set as desired in menu
“PARAMETERS” (yet within the measuring range) for each contact. “PARAMETERS” (yet within the measuring range) for each contact.
Please see para. 9.4.1 for electrical connection. Please see para. 9.4.1 for electrical connection.
2. Transistor outputs (2 setpoints + 2 status outputs or 2 setpoints + 2. Transistor outputs (2 setpoints + 2 status outputs or 2 setpoints +
1 status output + 1 frequency output) 1 status output + 1 frequency output)
Four-channel physical isolation, transistor output - collector/emitter Four-channel physical isolation, transistor output - collector/emitter
freely connectable freely connectable
Channel 1: common error signal Channel 1: common error signal
Channel 2: busy signal or frequency output Channel 2: busy signal or frequency output
Channels 3 and 4: Both channels may be assigned individually or in Channels 3 and 4: Both channels may be assigned individually or in
pairs to the physical quantities of temperature or flow. The switch on pairs to the physical quantities of temperature or flow. The switch on
or off values of each transistor output can be set as desired. or off values of each transistor output can be set as desired.
Please see para. 9.4.2 for electrical connection. Please see para. 9.4.2 for electrical connection.
Analogue outputs: Two-channel physical isolation, current or voltage output Analogue outputs: Two-channel physical isolation, current or voltage output
Please see the ordering number to find out whether it is a current or Please see the ordering number to find out whether it is a current or
voltage output. voltage output.
Output quantities: 0/1 - 5 V FS (option V1) Output quantities: 0/1 - 5 V FS (option V1)
0/2 - 10 V FS (option V2) 0/2 - 10 V FS (option V2)
0/4 - 20 mA FS (option C1) 0/4 - 20 mA FS (option C1)
These FS (full scale) output quantities apply to both channels as standard. These FS (full scale) output quantities apply to both channels as standard.
20% zero elevation and FS value can be programmed. (See para. 5.11) 20% zero elevation and FS value can be programmed. (See para. 5.11)
Shield connections are ungrounded. Shield connections are ungrounded.
The shields of the signal cables should be applied on one side only. The shields of the signal cables should be applied on one side only.
Power supply: DC 24 V supply Power supply: DC 24 V supply

Internal switch mode power supply with physical isolation of the Internal switch mode power supply with physical isolation of the
primary and secondary side. primary and secondary side.
Noise emission on the connection cable is limited by circuit design Noise emission on the connection cable is limited by circuit design
and filter. and filter.
A PTC resistor provides protection from overcurrent. The element A PTC resistor provides protection from overcurrent. The element
automatically resets upon removal of the disturbance or after automatically resets upon removal of the disturbance or after
disconnection of the supply voltage of the FC01-CA for approx. 1 s disconnection of the supply voltage of the FC01-CA for approx. 1 s
(e.g. remove terminal XV). (e.g. remove terminal XV).
Please see para. 9.2.1 for technical characteristics. Please see para. 9.2.1 for technical characteristics.
2 Installation 2 Installation
2.1 Installation of calorimetric monitoring heads 2.1 Installation of calorimetric monitoring heads
These are general directions for the application of calorimetric measuring heads which from These are general directions for the application of calorimetric measuring heads which from
application to application should be reviewed by the user in accordance with individual application to application should be reviewed by the user in accordance with individual
requirements. requirements.
2.1.1 Selection of material 2.1.1 Selection of material
Stainless steel 1.4571/AISI 316 Ti Stainless steel 1.4571/AISI 316 Ti

The standard monitoring head material is stainless steel 1.4571/AISI 316 Ti, an austenitic, acid- The standard monitoring head material is stainless steel 1.4571/AISI 316 Ti, an austenitic, acid-
resisting stainless steel that is commonly used throughout industry. Manufacturers claim it also resisting stainless steel that is commonly used throughout industry. Manufacturers claim it also
withstands oxidizing organic and anorganic acids, and partly even reductive media. withstands oxidizing organic and anorganic acids, and partly even reductive media.
The resistance of this stainless steel should however be verified by the user, particularly when it The resistance of this stainless steel should however be verified by the user, particularly when it
is used in medium mixtures that may from time to time be exchanged with cleansing agents. Its is used in medium mixtures that may from time to time be exchanged with cleansing agents. Its
chemical resistance also depends on temperature, flow rate and concentration of the medium. chemical resistance also depends on temperature, flow rate and concentration of the medium.
Stainless steels owe their resistance to rust mainly to their alloy combination with chromium, the Stainless steels owe their resistance to rust mainly to their alloy combination with chromium, the
formation of chromic oxide on the steel surface resulting in a passive state. Contamination, formation of chromic oxide on the steel surface resulting in a passive state. Contamination,
deposits on the surface, or foreign rust may however neutralize the passivity. Therefore care deposits on the surface, or foreign rust may however neutralize the passivity. Therefore care
should be taken to keep the surfaces clean. should be taken to keep the surfaces clean.
Stainless steel heads must not get in contact with steel parts other than stainless steel or with Stainless steel heads must not get in contact with steel parts other than stainless steel or with
chemically dissimilar metals, as this would cause electrolytic corrosion. chemically dissimilar metals, as this would cause electrolytic corrosion.
Nickel-based alloy (Hastelloy 2.4610) Nickel-based alloy (Hastelloy 2.4610)

Hastelloy 2.6410 is a material with a chemical resistance generally exceeding that of stainless Hastelloy 2.6410 is a material with a chemical resistance generally exceeding that of stainless
steel and copper-based alloys. They are particularly suitable for alkaline media (pH > 7). They steel and copper-based alloys. They are particularly suitable for alkaline media (pH > 7). They
should however be examined for suitability for each specific application using resistance tables should however be examined for suitability for each specific application using resistance tables
and pragmatical values. and pragmatical values.
Installation 7 Installation 7
2.1.2 Mechanical installation 2.1.2 Mechanical installation

2.1.2.1 Thread-mounted monitoring head CST-11 2.1.2.1 Thread-mounted monitoring head CST-11
Application: general industry and installation Application: general industry and installation
Medium: gases Medium: gases
Styles: G1/2A Styles: G1/2A
Materials of the area Materials of the area

exposed to medium: stainless steel 1.4571 /AISI 316 Ti (standard) exposed to medium: stainless steel 1.4571 /AISI 316 Ti (standard)
nickel based alloy (Hastelloy C4 2.4610) nickel based alloy (Hastelloy C4 2.4610)
If installed in ﬁttings or T pieces with appropriate internal thread the max. length of the connection If installed in ﬁttings or T pieces with appropriate internal thread the max. length of the connection
piece should be 36 mm from the inner pipe wall. piece should be 36 mm from the inner pipe wall.
G1/2A G1/2A
14
14
B øA øA
B
M M
36
36
øA B øA B
SW27 SW27
G1/2A 18 10 G1/2A 18 10
S S
round plug round plug
2.1.2.2 Insertion head CSP for sensor adapter TP-.. 2.1.2.2 Insertion head CSP for sensor adapter TP-..
Style: insertion-type for sensor adapter TP-... and ball valve Style: insertion-type for sensor adapter TP-... and ball valve
Installation: sensor adapter TP-.. (fig. 4) Installation: sensor adapter TP-.. (fig. 4)
ball valve BV-.. (fig. 5) ball valve BV-.. (fig. 5)
Material of the area Material of the area
exposed to medium: stainless steel 1.4571/AISI 316 Ti, electropolished exposed to medium: stainless steel 1.4571/AISI 316 Ti, electropolished
O ring viton O ring viton
retention slot retention slot
fig. 3 fig. 3
ø24 ø24
8 8
14
14
ø18
18.2
ø18
18.2
O ring O ring
sensor adapter TP-…

64
sensor adapter TP-…
64
union nut union nut
O ring retention pin O ring retention pin
monitoring head CSP-11.. monitoring head CSP-11..
ø20 ø20
2.1.2.2.1 Sensor adapter TP-.. 2.1.2.2.1 Sensor adapter TP-..

The sensor adapter TP-.. is available in 6 pipe diameters from 1/2" to 2". The sensor adapter TP-.. is available in 6 pipe diameters from 1/2" to 2".
Material of the area exposed to medium: Material of the area exposed to medium:
- brass or - brass or
- stainless steel 1.4571/AISI 316 Ti - stainless steel 1.4571/AISI 316 Ti
retention pin retention pin
Type DN ød G t L SW Type DN ød G t L SW
TP-01 … 15 16 1/2" 11 50 27 TP-01 … 15 16 1/2" 11 50 27
TP-02 … 20 20 3/4" 12 64 32 TP-02 … 20 20 3/4" 12 64 32
TP-03 … 25 25 1" 14 78 40
SW
TP-03 … 25 25 1" 14 78 40
ød
SW
ød
G
G
TP-04 … 32 32 11/4" 15 94 50 TP-04 … 32 32 11/4" 15 94 50
TP-05 … 40 40 11/2" 15 110 55 TP-05 … 40 40 11/2" 15 110 55
TP-06 … 50 50 2" 19 138 70 TP-06 … 50 50 2" 19 138 70
t t t t
L L
Type DN ød øD t L SW Type DN ød øD t L SW
TP-01M1-SA 15 16 21.3 15 50 27 TP-01M1-SA 15 16 21.3 15 50 27
TP-02M1-SA 20 20 26.9 15 70 32 TP-02M1-SA 20 20 26.9 15 70 32
TP-03M1-SA 25 25 33.7 15 80 40
SW
ød
TP-03M1-SA 25 25 33.7 15 80 40
SW
ød
øD
TP-04M1-SA 32 32 42.4 15 100 50 øD TP-04M1-SA 32 32 42.4 15 100 50

TP-05M1-SA 40 40 48.3 15 110 55 TP-05M1-SA 40 40 48.3 15 110 55
TP-06M1-SA 50 50 60.3 15 140 70 TP-06M1-SA 50 50 60.3 15 140 70
t t t t
L L
fig. 4 fig. 4
2.1.2.2.2 Ball valve 2.1.2.2.2 Ball valve

The ball valve is available in 4 nominal diameters from 1" to 2". The ball valve is available in 4 nominal diameters from 1" to 2".
The ball valve ensures the sensors are fully immersed in the medium. The ball valve ensures the sensors are fully immersed in the medium.
The monitoring head may also be replaced in pressurised pipe systems on duty. The monitoring head may also be replaced in pressurised pipe systems on duty.
A A
H
H
SW
SW
ød
ød
G
G
t t
L L
Typ DN ød G t L SW H A Typ DN ød G t L SW H A
BV-03M3 25 25 1" 21 88 41 59 115 BV-03M3 25 25 1" 21 88 41 59 115
BV-04M3 32 32 11/4" 24 100 50 65 115 BV-04M3 32 32 11/4" 24 100 50 65 115
BV-05M3 40 40 11/2" 24 110 54 77 150 BV-05M3 40 40 11/2" 24 110 54 77 150
BV-06M3 50 50 2" 28 131 70 85 150 BV-06M3 50 50 2" 28 131 70 85 150
fig. 5 fig. 5
2.1.2.3 Push-in monitoring head (CSF-11 AM1) 2.1.2.3 Push-in monitoring head (CSF-11 AM1)
recommended for inner pipe dia. > 60 mm recommended for inner pipe dia. > 60 mm
Style: push-in monitoring head Style: push-in monitoring head
Material of the area exposed to medium: Material of the area exposed to medium:
stainless steel 1.4571/AISI 316 Ti stainless steel 1.4571/AISI 316 Ti
SW20 SW20
round connector round connector
threaded installation bush alignment of the monitoring head alignment of the monitoring head
(arrow in direction of flow) threaded installation bush
0Z122Z000196 0Z122Z000196 (arrow in direction of flow)
190
190
174
174
ø18 ø18
x
x
14
14
M M
x → 1/8 of the inner pipe diameter x → 1/8 of the inner pipe diameter
fig. 6 fig. 6
Standard velocity profiles: Standard velocity profiles:

(for pipe radius =1 and for velocity averaged via total pipe cross section = 1) (for pipe radius =1 and for velocity averaged via total pipe cross section = 1)
v v
1.4 1.4
1.2 1.2
1 1
0.8 0.8
0.6 0.6
0.4 0.4
0.2 0.2
0 0
-1 -0.75 -0.5 -0.25 0 0.25 0.5 0.75 1 r -1 -0.75 -0.5 -0.25 0 0.25 0.5 0.75 1 r
r - pipe radius r - pipe radius
v - velocity v - velocity
Velocity range at X = 1/8 dia. Velocity range at X = 1/8 dia.

v v
1.03 1.03
1.02 1.02
1.01 1.01
1 1
0.99 0.99
0.98 0.98
-0.77 -0.76 -0.75 -0.74 -0.73 -0.72 r fig. 7 -0.77 -0.76 -0.75 -0.74 -0.73 -0.72 r fig. 7
Max. accuracy is achieved with an insertion depth of x = 1/8 inner pipe dia. (fig. 7). Max. accuracy is achieved with an insertion depth of x = 1/8 inner pipe dia. (fig. 7).
2.1.3 Mounting instructions for monitoring head CSP-.. with sensor adapter TP-.. 2.1.3 Mounting instructions for monitoring head CSP-.. with sensor adapter TP-..
Caution! Caution!
The monitoring head should only be installed or removed when the pipes are unpressurised. The monitoring head should only be installed or removed when the pipes are unpressurised.
To ensure the safety label is clearly visible, it should be affixed on to or close to the measuring To ensure the safety label is clearly visible, it should be affixed on to or close to the measuring
point. point.
● Insert the monitoring head with the O ring into the sensor adapter and tighten the union ● Insert the monitoring head with the O ring into the sensor adapter and tighten the union
nut (observe correct retention). (See fig. 3) nut (observe correct retention). (See fig. 3)
The retention pin ensures correct alignment of the monitoring head after the union nut has The retention pin ensures correct alignment of the monitoring head after the union nut has
been tightened. been tightened.
Correct immersion depth of the monitoring head is ensured by the stop provided. Correct immersion depth of the monitoring head is ensured by the stop provided.
Sealing of the monitoring head in the sensor adapter is by means of the O ring provided Sealing of the monitoring head in the sensor adapter is by means of the O ring provided
(fig. 3). (fig. 3).
● Screw the sensor adapter into the pipe, using hemp, teflon tape or sealing glue (thread ● Screw the sensor adapter into the pipe, using hemp, teflon tape or sealing glue (thread
sealing glue) for sealing. sealing glue) for sealing.
2.1.4 Mounting instructions for push-on monitoring head CSF-.. 2.1.4 Mounting instructions for push-on monitoring head CSF-..
Caution! Caution!
The two sensors (M) (fig. 6) should be screwed into the pipeline far enough to ensure that The two sensors (M) (fig. 6) should be screwed into the pipeline far enough to ensure that
they are aligned side by side directly across the direction of flow. The sensors are correctly they are aligned side by side directly across the direction of flow. The sensors are correctly
positioned when the wrench flats are aligned parallel with the pipeline. positioned when the wrench flats are aligned parallel with the pipeline.
The shoulder of the sensor (7 mm from the tip) must be at the position 1/8 from dia. i. The shoulder of the sensor (7 mm from the tip) must be at the position 1/8 from dia. i.
dia. i (internal pipe diameter) dia. i (internal pipe diameter)
PG16 PG16
(nickel-plated) alignment of the monitoring head (nickel-plated) alignment of the monitoring head
(arrow in direction of flow) (arrow in direction of flow)
7 7
1/8 from dia. i 1/8 from dia. i 1/8 from dia. i 1/8 from dia. i
threaded installation bush threaded installation bush
(stainless steel ring) (stainless steel ring)
fig. 8 fig. 8
● Fit monitoring head with locking set as follows (fig. 9): ● Fit monitoring head with locking set as follows (fig. 9):
- Fix first link of chain (1) into the clip (3) (tightening torque 10 Nm). - Fix first link of chain (1) into the clip (3) (tightening torque 10 Nm).
- Put chain catch (2) into link and fasten with the tight chain. - Put chain catch (2) into link and fasten with the tight chain.
Caution! Caution!
Check locking system with regard to strength! Check locking system with regard to strength!
The locking chain must be mounted as tightly as possible. The locking chain must be mounted as tightly as possible.
Locking set 01 Locking set 01

1 2 3 1 2 3
1 chain 4 x 32 DIN 5685 (approx. 1 m) 1 chain 4 x 32 DIN 5685 (approx. 1 m)

2 catch for chain NG 5 2 catch for chain NG 5
3 clip with screws and nuts DN15 to DIN 11850 3 clip with screws and nuts DN15 to DIN 11850
(tightening torque 10 Nm) (tightening torque 10 Nm)
fig. 9 fig. 9
2.1.5 Point of installation and steadying zones 2.1.5 Point of installation and steadying zones
The mounting attitude is unimportant. It is generally sufficient to have a distance of 10 pipe The mounting attitude is unimportant. It is generally sufficient to have a distance of 10 pipe
diameters (D) before the monitoring head if the velocity profile is only slightly disturbed. For diameters (D) before the monitoring head if the velocity profile is only slightly disturbed. For
much disturbed velocity profiles, above all for a superimposed swirl-flow, there should be a much disturbed velocity profiles, above all for a superimposed swirl-flow, there should be a
distance of 20 to 50 pipe diameters (D) before the monitoring head in order to eliminate high distance of 20 to 50 pipe diameters (D) before the monitoring head in order to eliminate high
deviations in the values measured. deviations in the values measured.
It is generally recommended to observe the following distances: It is generally recommended to observe the following distances:
- distance before the monitoring head 15 … 20 x D - distance before the monitoring head 15 … 20 x D
- distance after the monitoring head 5xD - distance after the monitoring head 5xD
15 …20 x D 5xD 15 …20 x D 5xD

D
D
D = pipe diameter D = pipe diameter
15 …20 x D 5xD 15 …20 x D 5xD

D
D
D = pipe diameter D = pipe diameter
fig. 10 fig. 10
2.1.6 Condensate deposits 2.1.6 Condensate deposits
Oil or water condensates on the sensors may falsify the measuring results. Such deposits must be Oil or water condensates on the sensors may falsify the measuring results. Such deposits must be
expected, for example, when high flow velocities of compressed air are concerned and there is no expected, for example, when high flow velocities of compressed air are concerned and there is no
drying provided. Normal condensation on an unheated sensor is normally not realised, it will dry drying provided. Normal condensation on an unheated sensor is normally not realised, it will dry
up after a few minutes. Deposits on heated sensors only occur at high air humidities and will cause up after a few minutes. Deposits on heated sensors only occur at high air humidities and will cause
significant measuring errors. In most cases, such deposits will dry up within a few minutes. significant measuring errors. In most cases, such deposits will dry up within a few minutes.
Deposits of oil, however, will not dry up and should be removed at regular intervals. Deposits of oil, however, will not dry up and should be removed at regular intervals.
2.1.7 Electrical connection 2.1.7 Electrical connection
Cable Do + Ka type xx Cable Do + Ka type xx

(depends on FC01 version and sensor type used - see figs. 16 and 17) (depends on FC01 version and sensor type used - see figs. 16 and 17)
green green 7 7 R(HEIZ) green green 7 7 R(HEIZ)

2 2
yellow yellow 3 3 yellow yellow 3 3
1 1
red red 4 4 R(Tdiff) red red 4 4 R(Tdiff)

6 6
blue pink blue pink
5 5
8 8 8 8
pink pink
10 10
grey grey 1 1 grey grey 1 1
9 9
R(HEIZ) R(HEIZ)
5 5 5 5
brown brown 6 6 brown brown 6 6
3 3
white white 2 2 white white 2 2
4 4
black blue black blue
7/8 R(Tref) 7/8 R(Tref)
shield shield
XSK cable round plug flange plug XSK cable round plug flange plug
FC01 Kabel-Union X221 368 01 X221 369 01 FC01 Kabel-Union X221 368 01 X221 369 01
LifYCY 4 x 2 x 0,2 mm2 monitoring head LifYCY 4 x 2 x 0,2 mm2 monitoring head
or equivalent cable or equivalent cable
fig. 11 fig. 11
2.2 Installation of electronic control unit FC01-CA 2.2 Installation of electronic control unit FC01-CA
2.2.1 Mechanical installation 2.2.1 Mechanical installation
2.2.1.1 Rail-mounted version FC01-CA-U1... (fig. 12) 2.2.1.1 Rail-mounted version FC01-CA-U1... (fig. 12)
● The electronic housing is mounted on a symmetric rail to EN 50022. ● The electronic housing is mounted on a symmetric rail to EN 50022.
● For thermal reasons, the modules should be spaced by at least 10 mm. ● For thermal reasons, the modules should be spaced by at least 10 mm.
● Removal is by releasing the spring catch. ● Removal is by releasing the spring catch.
spring catch spring catch
M M
75
75
FC01-CA Flow Controller FC01-CA Flow Controller
100 56 100 56
60 60
fig. 12 fig. 12
2.2.1.2 Surface mounted version FC01-CA-FH-U1... (fig. 13) 2.2.1.2 Surface mounted version FC01-CA-FH-U1... (fig. 13)
● Remove the cover of the housing. ● Remove the cover of the housing.
● Install the housing in place using the 4 self-tapping screws M4 (see fig. 13). ● Install the housing in place using the 4 self-tapping screws M4 (see fig. 13).
● Replace the cover and tighten the retaining screws. ● Replace the cover and tighten the retaining screws.
140 140
103 71 103 71
M16 M16
125
125
M M
140
140
FC01-CA-FH Flow Controller FC01-CA-FH Flow Controller
ø4.5 M16 ø5 to ø8 ø4.5 M16 ø5 to ø8

mounting holes mounting holes
fig. 13 fig. 13
2.2.1.3 Front panel mounted housing FC01-CA-ST-U1... (fig. 14) 2.2.1.3 Front panel mounted housing FC01-CA-ST-U1... (fig. 14)
● Insert housing into front of mounting hole and fix with 4 screws (see fig. 14) from the rear. ● Insert housing into front of mounting hole and fix with 4 screws (see fig. 14) from the rear.
144 mounting hole 144 mounting hole

DIN 43700 DIN 43700
92
92
M M
96
96
140 140
82
82
4
4
fig. 14 fig. 14
2.2.2 Electrical connection 2.2.2 Electrical connection
Valid for all plug-in screw terminal strips: Valid for all plug-in screw terminal strips:
Cable size: 0.14 mm2 to 1.5 mm2, single or stranded conductor Cable size: 0.14 mm2 to 1.5 mm2, single or stranded conductor
Stripping length: 6.5 mm Stripping length: 6.5 mm
Clamping screw: M2 (nickel-plated brass) Clamping screw: M2 (nickel-plated brass)
Contact material: pre-tinned tin bronze Contact material: pre-tinned tin bronze
XV - Power supply XV - Power supply

2 2
Connection by 3 pole connector; max. 1.5 mm ; 3 x 0.75 mm cable recommended Connection by 3 pole connector; max. 1.5 mm2; 3 x 0.75 mm2 cable recommended
Pin No. Signal name Function Pin No. Signal name Function
1 SGND general reference ground/shield ground 1 SGND general reference ground/shield ground
2 +UV positive pole of supply voltage 2 +UV positive pole of supply voltage
3 -UV negative pole of supply voltage 3 -UV negative pole of supply voltage
XTF - Keyboard release XTF - Keyboard release

Connection by 3 pole connector; factory-wired Connection by 3 pole connector; factory-wired
Bridge 2-3 inserted = keyboard blocked Bridge 2-3 inserted = keyboard blocked
1 2 3 1 2 3 4 5 6 7 8 9 10 1 2 3 1 2 3 4 1 2 3 1 2 3 4 5 6 7 8 9 10 1 2 3 1 2 3 4
XV XSK XTF XV XSK XTF
M M

( XAS) XAO XAH ( XAS) XAO XAH
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
XV - power supply ( XAS) - nor released for user XV - power supply ( XAS) - nor released for user
XSK - calorimetric monitoring head XAO - analogue outputs XSK - calorimetric monitoring head XAO - analogue outputs
XTF - keyboard release XAH - signal outputs XTF - keyboard release XAH - signal outputs
fig. 15 fig. 15
XAO - Analogue outputs XAO - Analogue outputs

2 2
Connection by 8 pole connector; max. 1.5 mm ; LiYCY 2 x 0.25 mm cable recommended Connection by 8 pole connector; max. 1.5 mm2; LiYCY 2 x 0.25 mm2 cable recommended
for each analogue output for each analogue output
Pin selection for analogue outputs (option: V1, V2, C1) Pin selection for analogue outputs (option: V1, V2, C1)
1 NC none 1 NC none
2 ANAO1 analogue output 1 - flow 2 ANAO1 analogue output 1 - flow
3 ANA1GND reference potential for analogue output 1 3 ANA1GND reference potential for analogue output 1
4 SGNDA1 shield ground for analogue output 1 (ungrounded) * 4 SGNDA1 shield ground for analogue output 1 (ungrounded) *
5 SGNDA2 shield ground for analogue output 2 (ungrounded) * 5 SGNDA2 shield ground for analogue output 2 (ungrounded) *
6 ANAO2 analogue output 2 - temperature 6 ANAO2 analogue output 2 - temperature
7 ANA2GND shield ground for analogue output 2 7 ANA2GND shield ground for analogue output 2
8 NC none 8 NC none
* Apply shield on one side only. * Apply shield on one side only.
XAH - Limit switch signal outputs - relay outputs - change over contacts XAH - Limit switch signal outputs - relay outputs - change over contacts
2 2
Connection by 8 pole connector; max. 1.5 mm ; LiYCY 3 x 0.38 mm cable recommended Connection by 8 pole connector; max. 1.5 mm2; LiYCY 3 x 0.38 mm2 cable recommended
for each signal output for each signal output
1 SGNDL1 shield ground 1 1 SGNDL1 shield ground 1
2 LIM1 non-inverted signal output 1 (N/O) 2 LIM1 non-inverted signal output 1 (N/O)
3 LIM1COM common change over input 1 3 LIM1COM common change over input 1
4 /LIM1 inverted signal output 1 (N/C) 4 /LIM1 inverted signal output 1 (N/C)
5 SGNDL2 shield ground 2 5 SGNDL2 shield ground 2
6 LIM2 non-inverted signal output 2 (N/O) 6 LIM2 non-inverted signal output 2 (N/O)
7 LIM2COM common change over input 2 7 LIM2COM common change over input 2
8 /LIM2 inverted signal output 2 (N/C) 8 /LIM2 inverted signal output 2 (N/C)
XAH - Limit switch signal outputs - transistor outputs NPN, freely connectable as XAH - Limit switch signal outputs - transistor outputs NPN, freely connectable as
emitter (-) and collector (+) have been brought out separately. emitter (-) and collector (+) have been brought out separately.
Connection by 8 pole connector; max. 1.5 mm2; LifYCY 4 x 2 x 0.2 mm2 cable recommended Connection by 8 pole connector; max. 1.5 mm2; LifYCY 4 x 2 x 0.2 mm2 cable recommended
1 /ERROR E summarized error indication - emitter terminal 1 /ERROR E summarized error indication - emitter terminal
2 /ERROR C summarized error indication - collector terminal 2 /ERROR C summarized error indication - collector terminal
3 /BUSY/PULSE E availability signal or frequency output - 3 /BUSY/PULSE E availability signal or frequency output -
emitter terminal emitter terminal
4 /BUSY/PULSE C availability signal or frequency output - 4 /BUSY/PULSE C availability signal or frequency output -
collector terminal collector terminal
5 LIM2 E limit value 2 - emitter terminal 5 LIM2 E limit value 2 - emitter terminal
6 LIM2 C limit value 2 - collector terminal 6 LIM2 C limit value 2 - collector terminal
7 LIM1 E limit value 1 - emitter terminal 7 LIM1 E limit value 1 - emitter terminal
8 LIM1 C limit value 1 - collector terminal 8 LIM1 C limit value 1 - collector terminal
XSK - Connection of calorimetric monitoring heads type CS_

x XSK - Connection of calorimetric monitoring heads type CS_
x
Pre-sized connecting cable Do+Ka type 15 or Do+Ka type 18 with plug-in screw terminal strip Pre-sized connecting cable Do+Ka type 15 or Do+Ka type 18 with plug-in screw terminal strip
(see 2.1.7) (see 2.1.7)
(XAS - secondary current supply) (XAS - secondary current supply)

Only for connection of cable shield (not released for user) Only for connection of cable shield (not released for user)
3 SGND /shield ground 3 SGND /shield ground
Installation
*
**
SGNDA2
SGNDA1
}
1
yellow/green
recommended
2
power supply
brown +24 V
3
recommended: 3x0.75 mm 2
XV
4
blue 0V
1 2 3
ungrounded
5
2.3.2.1 Circuit diagram FC01-CA
(XAS)
Version: 24 V, relay outputs
Apply shield one side only.

7
yellow R(HEIZ) -LO
FC01-CA
8
green R(HEIZ) -HI
2
brown R(Tref) -HI
1
3
ANAO1 white R(Tref) -LO
2
4
LiYCY 2x0.25 mm2 * ANA1GND
calorimetric monitoring head
blue
3
AGND
5
SGNDA1 ** red
LifYCY 4x 2x0.2 mm 2
4
IS
6
SGNDA2 **
C1, V1, V2
7
XSK
XAO
LiYCY 2x0.25 mm2 * ANAO2
6
black SGND
8
}
ANA2GND
R(Tdiff)-LO
7
grey
pink R(Tdiff)-HI
8
9 10
analogue outputs **
SGNDL1
1
1
Flow Meter FC01-CA
LIM1
2
Flow Controller
LiYCY 3x0.38 mm2 *
2
LIM1COM
3
XTF
3
/LIM1
4
SGNDL2
1
5
LIM2
2
6
M
XAH
LiYCY 3x0.38 mm2 * LIM2COM
signal outputs
3
7
}
/LIM2
4
fig. 16
23
Installation
*
**
SGNDA2
SGNDA1
}
1
yellow/green
recommended
2
power supply
brown +24 V
3
XV
blue 0V
1 2 3
ungrounded
5
(XAS)
Version: 24 V, relay outputs

7
yellow R(HEIZ) -LO

1
FC01-CA
green R(HEIZ) -HI

2
brown R(Tref) -HI

1
3

2
4
LiYCY 2x0.25 mm2 * ANA1GND

blue
3
AGND
5
SGNDA1 ** red
4
IS
6
SGNDA2 **
5
C1, V1, V2
7
XSK
XAO
LiYCY 2x0.25 mm2 * ANAO2

6
black SGND
8
}
ANA2GND
R(Tdiff)-LO
7
grey
pink R(Tdiff)-HI
8
9 10
analogue outputs **
SGNDL1
1
1
Flow Meter FC01-CA
LIM1
2
Flow Controller
LiYCY 3x0.38 mm2 *

2
LIM1COM
3
XTF
3
/LIM1
4
SGNDL2
1
LIM2
2
6
M
XAH
LiYCY 3x0.38 mm2 * LIM2COM

signal outputs
3
}
/LIM2
4
fig. 16
23
24
*
**
SGNDA2
SGNDA1
}
1
yellow/green
recommended
2
power supply
E/ - emitter terminal
SGND brown
C/+ collector terminal

+24 V
3
XV
4
blue 0V
1 2 3
ungrounded
(XAS)
6
7

yellow R(HEIZ) -LO
FC01-CA
8
green R(HEIZ) -HI
2
brown R(Tref) -HI
1
3
2
4
LiYCY 2x0.25 mm2 * ANA1GND blue
3
AGND
Version: 24 V, transistor outputs (NPN)
5
SGNDA1 **
red
4
IS
6
SGNDA2 **
C1, V1, V2
7
XSK
XAO
LiYCY 2x0.25 mm2 * ANAO2 black
6
SGND
8
}
ANA2GND grey R(Tdiff)-LO
7
pink R(Tdiff)-HI
8
9 10
analogue outputs **
/ERROR E/ -
1
1
Flow Meter FC01-CA
/ERROR C/+
2
Flow Controller
2
/BUSY/PULSE E/ -
3
XTF
3
LifYCY 4x2x0.2 mm2 * /BUSY/PULSE C/ +
4
LIM2 E/ -
1
5
LIM2 C/ +
2
6
M
XAH
LIM1 E/ -
3
signal outputs
LIM1 C/ +
4
fig. 17
Installation
24
*
**
SGNDA2
SGNDA1
}
1
yellow/green
recommended
2
power supply
E/ - emitter terminal
SGND brown
C/+ collector terminal
+24 V
3
XV
blue 0V
1 2 3
ungrounded
(XAS)
6
7
yellow R(HEIZ) -LO

1
FC01-CA
green R(HEIZ) -HI

2
brown R(Tref) -HI

1
3

2

4
LiYCY 2x0.25 mm2 * ANA1GND blue

3
AGND
Version: 24 V, transistor outputs (NPN)
SGNDA1 **
red
4
IS
6
SGNDA2 **
5
C1, V1, V2
7
XSK
XAO
LiYCY 2x0.25 mm2 * ANAO2 black

6
SGND
8
}
ANA2GND grey R(Tdiff)-LO
7
pink R(Tdiff)-HI
8
9 10
analogue outputs **
/ERROR E/ -
1
Flow Meter FC01-CA
/ERROR C/+
2
Flow Controller
2
/BUSY/PULSE E/ -
3
XTF
3
LifYCY 4x2x0.2 mm2 * /BUSY/PULSE C/ +

4
LIM2 E/ -
1
LIM2 C/ +
2
6
M
XAH
LIM1 E/ -
3
signal outputs
LIM1 C/ +
4
fig. 17
Installation
2.3.2.3 Electrical connection - frequency output (version FC01-CA-U1T4) 2.3.2.3 Electrical connection - frequency output (version FC01-CA-U1T4)
The quantity-dependent pulse may be selected in the menu item “DISPLAY SELECT”. A square The quantity-dependent pulse may be selected in the menu item “DISPLAY SELECT”. A square
pulse signal is available for driving a counter of a primary control at the plug XAH /BUSY E/- and pulse signal is available for driving a counter of a primary control at the plug XAH /BUSY E/- and
/BUSY C/+ (pins 3 and 4) (see fig. 27 - circuit diagram FC01-CA - transistor outputs). /BUSY C/+ (pins 3 and 4) (see fig. 27 - circuit diagram FC01-CA - transistor outputs).
Signal ground shall be connected to pin 3 (BUSY E/-) and the driving load to pin 4 (BUSY C/+). Signal ground shall be connected to pin 3 (BUSY E/-) and the driving load to pin 4 (BUSY C/+).
The pulse length is 50 ms ( ±1%) continuously. The pulse length is 50 ms ( ±1%) continuously.
Select cable size ≤1.5 mm2 to make the connections. Select cable size ≤1.5 mm2 to make the connections.
The shield cables can be connected to connector XAS, pin 3. The shield cables can be connected to connector XAS, pin 3.
Electronic signal processing (fig. 18) Electronic signal processing (fig. 18)
If the frequency output of the FC01-CA is connected to an electronic counter, computer or PLC, If the frequency output of the FC01-CA is connected to an electronic counter, computer or PLC,
the load current should not exceed 10 mA so as to ensure low level is 0.8 V. The max. admis- the load current should not exceed 10 mA so as to ensure low level is 0.8 V. The max. admis-
sible voltage level of 48 V is irrelevant in this connection. sible voltage level of 48 V is irrelevant in this connection.
Typical circuit (example 1) Typical circuit (example 1)
XAS XAO XAH XAS XAO XAH

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
iL ≤ 10 mA
iL ≤ 10 mA
UV
UV
CD CD
fig. 18 fig. 18
Electromechanical pulse counter (fig. 19) Electromechanical pulse counter (fig. 19)
The FC01-CA driver output comprises an integral safety circuit which when isolating the counter The FC01-CA driver output comprises an integral safety circuit which when isolating the counter
operating coil will limit overvoltages caused by inductance and convert the energy stored. operating coil will limit overvoltages caused by inductance and convert the energy stored.
The counter should be able of processing a counting frequency of ≥10 Hz as the pulse length is The counter should be able of processing a counting frequency of ≥10 Hz as the pulse length is
50 ms (±0.1%) continuously. 50 ms (±0.1%) continuously.
It should therefore be ensured that the counter can be increased by one during the time available It should therefore be ensured that the counter can be increased by one during the time available
If a separate relief network is preferred to the integral network, care should be taken when If a separate relief network is preferred to the integral network, care should be taken when
processing the max. frequency of 10 Hz to ensure the energy stored in the operating coil has processing the max. frequency of 10 Hz to ensure the energy stored in the operating coil has
dissipated by the time the counter output is reset. The time to do this should be below 40 ms, dissipated by the time the counter output is reset. The time to do this should be below 40 ms,
making due consideration to switching times and pulse variations. making due consideration to switching times and pulse variations.
Typical circuit (example 2) Typical circuit (example 2)
XAS XAO XAH XAS XAO XAH

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
zener voltage zener voltage

iC iC
UC UC
UV UV
tL tON t t tL tON t t
UV <36 V
UV <36 V
UC
UC
iC
iC
tON - switch-on time tON - switch-on time
inductance of the inductance of the
tL - time-constant of switch-off time counter drive tL - time-constant of switch-off time counter drive
fig. 19 fig. 19
Note: Note:
❑ As there will be a reset pulse available at the output in the moment the supply voltage of ❑ As there will be a reset pulse available at the output in the moment the supply voltage of
the FC01-CA is applied, make sure that the counter is switched on delayed or set to zero the FC01-CA is applied, make sure that the counter is switched on delayed or set to zero
after it has been switched on. after it has been switched on.
3 Operating system 3 Operating system

Clear menu-driven control, via keyboard and display, enables easy definition of parameters and Clear menu-driven control, via keyboard and display, enables easy definition of parameters and
configuration. This provides high system flexibility, making the FC01-CA the optimum solution configuration. This provides high system flexibility, making the FC01-CA the optimum solution
for a wide variety of measuring, monitoring and display tasks. for a wide variety of measuring, monitoring and display tasks.
When programming the FC01-CA the user is guided by plaintext in the display through menus When programming the FC01-CA the user is guided by plaintext in the display through menus
in which he may enter or select the required functions. in which he may enter or select the required functions.
All functions are distributed on the three following menu levels: All functions are distributed on the three following menu levels:
MAIN LEVEL (MENU) MAIN LEVEL (MENU)
CONFIGURATION LEVEL (MENU) CONFIGURATION LEVEL (MENU)
PARAMETER SELECTION (MENU) PARAMETER SELECTION (MENU)
See Appendix 2 listing all functions available. See Appendix 2 listing all functions available.
Keypads M MODE, ▲ UP and ▼ DOWN Keypads M MODE, ▲ UP and ▼ DOWN
Setting and configuration is by means of three front keypads M MODE, ▲ UP and ▼ DOWN. Setting and configuration is by means of three front keypads M MODE, ▲ UP and ▼ DOWN.
It is also required for setting the unit to simultaneously press ▲ UP and ▼ DOWN = ▲ + ▼ . It is also required for setting the unit to simultaneously press ▲ UP and ▼ DOWN = ▲ + ▼ .
Caution! Caution!
The FC01-CA can only be set or operated when connector XTF (keyboard release) is The FC01-CA can only be set or operated when connector XTF (keyboard release) is
removed! removed!
M MODE M MODE
UP UP
DOWN DOWN
fig. 20 fig. 20
Operating system 27 Operating system 27

Menu paging Menu paging
The next menu option is selected by pressing M MODE (forward paging). The next menu option is selected by pressing M MODE (forward paging).
Pressing M MODE after the last menu option will cause skipping to the first option of the Pressing M MODE after the last menu option will cause skipping to the first option of the
menu. menu.
Calling a menu option Calling a menu option
Simultaneously pressing ▲ UP and ▼ DOWN = ▲ + ▼ calls the selected menu option, or Simultaneously pressing ▲ UP and ▼ DOWN = ▲ + ▼ calls the selected menu option, or
causes skipping to the selected submenu. causes skipping to the selected submenu.
Entry of numerals Entry of numerals

Some menu options require numerical values to be entered. After selecting the appropriate Some menu options require numerical values to be entered. After selecting the appropriate
menu option, the value indicated can be changed by pressing ▲ UP or ▼ DOWN. menu option, the value indicated can be changed by pressing ▲ UP or ▼ DOWN.
Each time ▲ UP or ▼ DOWN are pressed, the value indicated will be increased and reduced Each time ▲ UP or ▼ DOWN are pressed, the value indicated will be increased and reduced
respectively, by one numeral skip. respectively, by one numeral skip.
The longer ▲ UP or ▼ DOWN are pressed, the faster the increase or reduction. The longer ▲ UP or ▼ DOWN are pressed, the faster the increase or reduction.
Transfer of entries Transfer of entries
Pressing M MODE transfers the set value or the selected menu option to a volatile memory. Pressing M MODE transfers the set value or the selected menu option to a volatile memory.
A permanent transfer of settings and values is only effected when quitting the menu, after a A permanent transfer of settings and values is only effected when quitting the menu, after a
plausibility check of all entries. plausibility check of all entries.
Afterwards the data are still available even after repeatadly switching the FC01-CA ON/OFF. Afterwards the data are still available even after repeatadly switching the FC01-CA ON/OFF.
Deleting data Deleting data

Selected data such as MIN or MAX values can be deleted or reset by simultaneously pressing Selected data such as MIN or MAX values can be deleted or reset by simultaneously pressing
▲ UP and ▼ DOWN = ▲ + ▼ . ▲ UP and ▼ DOWN = ▲ + ▼ .
Caution! Caution!
After configuration and parameter selection re-connect plug XTF (keyboard release) to After configuration and parameter selection re-connect plug XTF (keyboard release) to
protect the system against unauthorised access! protect the system against unauthorised access!
28 Operating system 28 Operating system

4 Operation and main menu 4 Operation and main menu

4.1 Switch-on performance 4.1 Switch-on performance
Upon power application POWER ON TEST will be shown on the display for approx. 2 sec., with Upon power application POWER ON TEST will be shown on the display for approx. 2 sec., with
the software version number being indicated in the second line. the software version number being indicated in the second line.
During this period, the integral controller will conduct test routines (see para. 7.1, Test and diagnosis). During this period, the integral controller will conduct test routines (see para. 7.1, Test and diagnosis).
If during the test no error was found, the display will indicate either HEATING UP. If during the test no error was found, the display will indicate either HEATING UP.
The FC01-CA will then be in the heating up period required for the measuring procedure. The FC01-CA will then be in the heating up period required for the measuring procedure.
4.2 Measuring cycle 4.2 Measuring cycle

Upon completion of the heating up period (only applicable to calorimetric sensors) and availability Upon completion of the heating up period (only applicable to calorimetric sensors) and availability
of the first measured value, the display will change to measuring cycle, and the user interfaces of the first measured value, the display will change to measuring cycle, and the user interfaces
such as analogue outputs or limit switches will be up-dated. such as analogue outputs or limit switches will be up-dated.
Note: Note:
❒ It is not possible to configure or select parameters of the system during the measuring ❒ It is not possible to configure or select parameters of the system during the measuring
operations! operations!
All options of the main menu may be addressed without affecting the measuring and monitoring All options of the main menu may be addressed without affecting the measuring and monitoring
function. function.
Menu option values Menu option values
PEAK VALUE MIN PEAK VALUE MIN
PEAK VALUE MAX PEAK VALUE MAX
LAST ERROR LAST ERROR
TOTALISATOR TOTALISATOR
may be deleted simultaneously operating the ▲ UP and ▼ DOWN = ▲+▼ switches may be deleted simultaneously operating the ▲ UP and ▼ DOWN = ▲+▼ switches
without affecting the measuring operations. without affecting the measuring operations.
Over limits of the measuring range Over limits of the measuring range
Theoretically established measuring values will be used when the measuring range of calorimetric Theoretically established measuring values will be used when the measuring range of calorimetric
monitoring heads is exceeded (0 … 68 m/s). The FC01-CA can thus be operated beyond the monitoring heads is exceeded (0 … 68 m/s). The FC01-CA can thus be operated beyond the
measuring values defined, i.e. up to 100 m/s. measuring values defined, i.e. up to 100 m/s.
Above 100 m/s the error message „ERROR 30“ indicates exceeding of the display range. Above 100 m/s the error message „ERROR 30“ indicates exceeding of the display range.
This feature will not affect the accuracy specified for the measuring ranges defined whilst no This feature will not affect the accuracy specified for the measuring ranges defined whilst no
accuracy information can be given for conditions where the measuring ranges are exceeded. accuracy information can be given for conditions where the measuring ranges are exceeded.
Analogue output, limit switches etc. can be set beyond the measuring range. When per cent display Analogue output, limit switches etc. can be set beyond the measuring range. When per cent display
is selected, the defined measuring range will correspond to 0 ... 100% ( >100% when the defined is selected, the defined measuring range will correspond to 0 ... 100% ( >100% when the defined
range is exceeded). range is exceeded).
The following operating data may be retrieved in the main menu during the measuring cycle: (see The following operating data may be retrieved in the main menu during the measuring cycle: (see
para. 4.2.1) para. 4.2.1)
Operation and main menu 29 Operation and main menu 29

4.2.1 Operating data 4.2.1 Operating data
4.2.1.1 Measured value(s) 4.2.1.1 Measured value(s)

Flow rate and medium temperature (not with turbine-type sensor) are indicated by the units Flow rate and medium temperature (not with turbine-type sensor) are indicated by the units
selected in the upper line of the LC display. selected in the upper line of the LC display.
The lower line of the display will optionally show the switching condition of the limit switches and The lower line of the display will optionally show the switching condition of the limit switches and
an analogue bar with a 10-segment resolution, or the flow volume/time unit pertinent to the an analogue bar with a 10-segment resolution, or the flow volume/time unit pertinent to the
indicated flow rate or the totalized flow volume (totalizer function). indicated flow rate or the totalized flow volume (totalizer function).
The analogue bar has different meanings, depending on its configuration (see para. 5.9 - menu The analogue bar has different meanings, depending on its configuration (see para. 5.9 - menu
option BARGRAPH). option BARGRAPH).
The limit switches are identified according to their physical assignment, i.e. by F for flow rate The limit switches are identified according to their physical assignment, i.e. by F for flow rate
and T for medium temperature, at the first or last place of the second line on the display. and T for medium temperature, at the first or last place of the second line on the display.
If F and T are shown reversed, the limit switch is in the switch-on condition. If F and T are shown reversed, the limit switch is in the switch-on condition.
Limit switches lying within the analogue bar range are also represented at the appropriate place Limit switches lying within the analogue bar range are also represented at the appropriate place
of the analogue bar (see para. 5.9). of the analogue bar (see para. 5.9).
The following figures show the display variants under menu option “Measured value(s)” (para. 5.8 The following figures show the display variants under menu option “Measured value(s)” (para. 5.8
- menu option DISPLAY SELECT and 5.10 - menu option FREQUENCY OUTPUT). - menu option DISPLAY SELECT and 5.10 - menu option FREQUENCY OUTPUT).

flow rate temperature flow rate temperature
Bar graph
5.0 m/s -13.5 °C Bar graph
5.0 m/s -13.5 °C
indication indication
F F T F F T
Flow volume 5.0 m/s -13.5 °C Flow volume 5.0 m/s -13.5 °C
indication F 1332.4 m3/h T indication F 1332.4 m3/h T
indication F 370.1 l/s T indication F 370.1 l/s T
indication 22206.9 l/min indication 22206.9 l/min
F T F T
Totalizer 5.0 m/s -13.5 °C Totalizer 5.0 m/s -13.5 °C

F 37004567.9 l T F 37004567.9 l T
Temperature, active Temperature, active

Totalizer 5.0 m/s -13.5 °C T (invers representation)
Totalizer 5.0 m/s -13.5 °C T (invers representation)
„switch-on condition“ „switch-on condition“
F 3704.6 m3 T F 3704.6 m3 T
F Flow rate, passive F Flow rate, passive
Frequency output selected Frequency output selected
5.0 m/s -13.5 °C P (invers representation)

„switch-on condition“ 5.0 m/s -13.5 °C P (invers representation)
„switch-on condition“
Totalizer Totalizer
F 37044.9 m3 PT F 37044.9 m3 PT
fig. 21 fig. 21

4.2.1.2 Peak values (menu option: PEAK VALUE MIN / PEAK VALUE MAX ) 4.2.1.2 Peak values (menu option: PEAK VALUE MIN / PEAK VALUE MAX )
The FC01-CA comprises four specific measured-values memories. The FC01-CA comprises four specific measured-values memories.
They store the lowest and highest value of flow rate and medium temperature. They store the lowest and highest value of flow rate and medium temperature.
After switch-on or NOT-BUSY indication, the minimum and maximum values are deleted and will After switch-on or NOT-BUSY indication, the minimum and maximum values are deleted and will
be continuously updated (non-return pointer principle). be continuously updated (non-return pointer principle).
The peak values may be retrieved in the main menu and are deleted by simultaneously pressing The peak values may be retrieved in the main menu and are deleted by simultaneously pressing
▲ UP and ▼ DOWN = ▲ + ▼ . ▲ UP and ▼ DOWN = ▲ + ▼ .
Caution! Caution!
Power failure or disconnection of the power supply will delete the contents of the four Power failure or disconnection of the power supply will delete the contents of the four
measured-values memories. measured-values memories.
MIN VALUE MIN VALUE MIN VALUE MIN VALUE

flow rate medium temperature flow rate medium temperature
MAX VALUE MAX VALUE MAX VALUE MAX VALUE

flow rate medium temperature flow rate medium temperature
fig. 22 fig. 22
4.2.1.3 Low flow suppression (menu option: ZERO SUPP.) 4.2.1.3 Low flow suppression (menu option: ZERO SUPP.)
The setting range for the low flow suppression option is between 1 and 10% of the measuring The setting range for the low flow suppression option is between 1 and 10 % of the measuring
range final value. This means that flow volumes measured below that limit value are set at zero. range final value. This means that flow volumes measured below that limit value are set at zero.
Selecting zero setting causes the current flow to be set at zero. Selecting zero setting causes the current flow to be set at zero.
MIN. FLOW = xx% MIN. FLOW = xx%
4.2.1.4 Last error (menu option: LAST ERROR) 4.2.1.4 Last error (menu option: LAST ERROR)
The last main menu option to be called is the error memory. The last main menu option to be called is the error memory.
This error memory comprises the number of the last error (see section 7). It may be very helpful This error memory comprises the number of the last error (see section 7). It may be very helpful
when commissioning the FC01-CA. when commissioning the FC01-CA.
Other than the peak value memories described above, the contents of this memory will be Other than the peak value memories described above, the contents of this memory will be
retained even upon power failure. retained even upon power failure.
The user may purposely delete the error memory in the condition selected by simultaneously The user may purposely delete the error memory in the condition selected by simultaneously
pressing ▲ UP and ▼ DOWN = ▲ + ▼ . pressing ▲ UP and ▼ DOWN = ▲ + ▼ .

4.2.1.5 Main menu 4.2.1.5 Main menu
power-on power-on
HEATING UP HEATING UP
F F T F F T
12.5 m/s -13.5 °C 12.5 m/s -13.5 °C

F F T F F T
M M
10.8 m/s -19.5 °C ▲+▼ delete 10.8 m/s -19.5 °C ▲+▼ delete
minimum values minimum values
PEAK VALUE MIN PEAK VALUE MIN
M M
14.8 m/s 105 ϒC ▲+▼ delete 14.8 m/s 105 ϒC ▲+▼ delete
PEAK VALUE MAX maximum values maximum values
PEAK VALUE MAX
M M
12.5 m/s -13.5 °C ▲+▼ 12.5 m/s -13.5 °C ▲+▼

See section 5 menu configuration See section 5 menu configuration
CONFIGURATION CONFIGURATION
M M
HEATING UP PARAMETERS HEATING UP PARAMETERS
12.5 m/s -13.5 °C ▲+▼ ▲+▼

See section 6 menu parameter selection
12.5 m/s -13.5 °C
See section 6 menu parameter selection
PARAMETERS PARAMETERS
M M
HEATING UP LAST ERROR HEATING UP LAST ERROR
12.5 m/s -13.5 °C ▲+▼ 12.5 m/s -13.5 °C ▲+▼

submenu zero suppression submenu zero suppression
ZERO SUPP. ZERO SUPP.
M M
12.5 m/s -13.5 °C ▲+▼ delete errors 12.5 m/s -13.5 °C ▲+▼ delete errors
LAST ERROR 20 stored stored
LAST ERROR 20
M M

5 Configuration (menu option: CONFIGURATION) 5 Configuration (menu option: CONFIGURATION)
The CONFIGURATION submenu serves to adjust the FC01-CA to its application. The CONFIGURATION submenu serves to adjust the FC01-CA to its application.
During system configuration, measuring operations are not possible (see Appendix 1). During system configuration, measuring operations are not possible (see Appendix 1).
Configuration possibilities are: Configuration possibilities are:
5.1 Selection of monitoring head (menu option: SENSOR SELECT) 5.1 Selection of monitoring head (menu option: SENSOR SELECT)
This menu option allows the selection of the monitoring head types suitables for compressed air This menu option allows the selection of the monitoring head types suitables for compressed air
applications, that can be used with the FC01-CA (issue 04.2004). applications, that can be used with the FC01-CA (issue 04.2004).
The appropriate sensor can be selected from the following menu (for type designation see type The appropriate sensor can be selected from the following menu (for type designation see type
label or CPI catalogue). label or CPI catalogue).
• TYPE CSP-11AM1BV insertion head with ball valve • TYPE CSP-11AM1BV insertion head with ball valve
• TYPE CSP-11AM1 insertion head with sensor adapter TP-.. • TYPE CSP-11AM1 insertion head with sensor adapter TP-..
• TYPE CSF-11AM1 push-in monitoring head • TYPE CSF-11AM1 psh-in monitoring head
• TYPE S-No. xxx custom designed monitoring head • TYPE S-No. xxx custom designed monitoring head
Note: Note:
❑ Monitoring head S-No. xxx is only available where a custom designed option has been ❑ Monitoring head S-No. xxx is only available where a custom designed option has been
ordered and integrated. ordered and integrated.
Caution! Caution!
Menu option SENSOR SELECT may influence data in the parameter selection menu (see Menu option SENSOR SELECT may influence data in the parameter selection menu (see
para. 5.13, Quitting the configuration menu). para. 5.13, Quitting the configuration menu).
• This menu option also allows to enter the C and T values ensuring the exchangeability of • This menu option also allows to enter the C and T values ensuring the exchangeability of
the monitoring heads. the monitoring heads.
• Pipe diameter assignment as required for volume flow measurements should also be • Pipe diameter assignment as required for volume flow measurements should also be
entered. entered.
Enter the following characteristics when selecting a CSF monitoring head. The setting is menu Enter the following characteristics when selecting a CSF monitoring head. The setting is menu
driven: driven:
1. SENSOR CODE C xxx range: 001 … 999 1. SENSOR CODE C xxx range: 001 … 999
2. SENSOR CODE T xxx range: 500 … 999 2. SENSOR CODE T xxx range: 500 … 999
These characteristics are marked on the monitoring head. These characteristics are marked on the monitoring head.
Caution! Caution!
Observe correct settings as they have a major influence on measuring accuracy. Observe correct settings as they have a major influence on measuring accuracy.
• PIPE SIZE (DIAM. = xxx.xx mm) range: 10.0 … 999.9 mm for monitoring head CSF • PIPE SIZE (DIAM. = xxx.xx mm) range: 10.0 … 999.9 mm for monitoring head CSF
Enter the following characteristics when selecting a CSP monitoring head with ball valve: Enter the following characteristics when selecting a CSP monitoring head with ball valve:
34 Configuration 34 Configuration
The nominal diameter of the ball valve is selected in menu option BV SIZE SELECT. The nominal diameter of the ball valve is selected in menu option BV SIZE SELECT.
Available sizes are: Available sizes are:
• DN25 (1 in), DN32 (1 1/4 in), DN40 (1 1/2 in), DN50 (2 in). • DN25 (1 in), DN32 (1 1/4 in), DN40 (1 1/2 in), DN50 (2 in).
Enter the following characteristics when selecting a CSP monitoring head with sensor adapter TP-..: Enter the following characteristics when selecting a CSP monitoring head with sensor adapter TP-..:
The internal diameter of the sensor adapter is selected in menu option TYPE SELECT. The internal diameter of the sensor adapter is selected in menu option TYPE SELECT.
Available sizes are: Available sizes are:
• TP01 (1/2 in) • TP04 (1 1/4 in) • TP01 (1/2 in) • TP04 (1 1/4 in)
• TP02 (3/4 in) • TP05 (1 1/2 in) • TP02 (3/4 in) • TP05 (1 1/2 in)
• TP03 (1 in) • TP06 (2 in) • TP03 (1 in) • TP06 (2 in)
5.2 Pressure range (menu option: PRESS. RANGE) 5.2 Pressure range (menu option: PRESS. RANGE)
Pressure indication serves to correct the measured value and to convert standard volume flow to Pressure indication serves to correct the measured value and to convert standard volume flow to
operating volume flow (see measuring procedure). operating volume flow (see measuring procedure).
Setting range: 0.50 … 250 bar / 7.35 … 3675 PSI (absolute pressure) Setting range: 0.50 … 250 bar / 7.35 … 3675 PSI (absolute pressure)
Caution! Caution!
It is imperative to consider the approved pressure resistance of the sensors and adapters It is imperative to consider the approved pressure resistance of the sensors and adapters
used. used.
5.3 Volume flow measuring mode (menu option: OPERAT. MODE) 5.3 Volume flow measuring mode (menu option: OPERAT. MODE)
Standard volume flow can be indicated either as: tandard volume flow can be indicated either as:
• STANDARD FLOW Standard volume flow equals operating volume flow at • STANDARD FLOW Standard volume flow equals operating volume flow at
1,013 mbar/14.89 PSI and 0 °C 1,013 mbar/14.89 PSI and 0 °C
or as or as
• OPERATING FLOW Operating volume flow is calculated by the standard • OPERATING FLOW Operating volume flow is calculated by the standard
volume flow, considering the pressure set (para. 5.2) volume flow, considering the pressure set (para. 5.2)
and the medium temperature and the medium temperature
The physical details are described in para. 1.1, Measuring procedures. The following volume flow The physical details are described in para. 1.1, Measuring procedures. The following volume flow
and velocity values and those indicated on the display are set to standard and operating conditions and velocity values and those indicated on the display are set to standard and operating conditions
by this setting. by this setting.
Caution! Caution!
As under normal operating conditions pressure changes may arise, which cannot be taken As under normal operating conditions pressure changes may arise, which cannot be taken
into account when calculating operating volume flow, it is recommended to prefer the into account when calculating operating volume flow, it is recommended to prefer the
standard flow setting. standard flow setting.
Configuration 35 Configuration 35
5.4 Gas selection (menu option: GAS SELECT) 5.4 Gas selection (menu option: GAS SELECT)
This menu option allows the selection of the following gases: This menu option allows the selection of the following gases:
• AIR • NITROGEN N 2 • AIR • NITROGEN N 2
• OXYGEN O 2 • CARBON DIOXIDE CO 2 • OXYGEN O 2 • CARBON DIOXIDE CO 2
• ARGON Ar • METHANE/NATURAL GAS CH4 • ARGON Ar • METHANE/NATURAL GAS CH4
Caution! Caution!
Under unfavourable conditions ignitable gas mixtures may develop. The user has to clarify Under unfavourable conditions ignitable gas mixtures may develop. The user has to clarify
whether Ex conditions are on hand and whether the corresponding requirements have to be whether Ex conditions are on hand and whether the corresponding requirements have to be
observed. observed.
Individual gas density is taken into account when calculating mass flow of air, oxygen and nitrogen
Individual gas density is taken into account when calculating mass flow of air, oxygen and nitrogen (see DISPLAY SELECT).
(see DISPLAY SELECT). Standard densities at 1.013 bar/14.89 PSI and 0 °C:
Standard densities at 1.013 bar/14.89 PSI and 0 °C: air 1.293 kg/Nm 3
air 1.293 kg/Nm 3 oxygen 1.429 kg/Nm 3
oxygen 1.429 kg/Nm 3 nitrogen 1.250 kg/Nm 3
nitrogen 1.250 kg/Nm 3 For the medium carbon dioxide (CO2) a characteristic curve determined in our lab has been
For the medium carbon dioxide (CO2) a characteristic curve determined in our lab has been stored, which has been released for the adapters TP-01 … TP-04.
stored, which has been released for the adapters TP-01 … TP-04. This menu option allows the addition of other gases as required by customer.
This menu option allows the addition of other gases as required by customer.
5.5 Limit switch combinations (menu option: LIMIT SWITCHES)
5.5 Limit switch combinations (menu option: LIMIT SWITCHES)
The FC01-CA comprises two limit switches (LS1 and LS2) which are assigned to the physical
The FC01-CA comprises two limit switches (LS1 and LS2) which are assigned to the physical quantity/quantities to be monitored in submenu LIMIT SWITCHES.
quantity/quantities to be monitored in submenu LIMIT SWITCHES. The following combinations are available:
The following combinations are available: • LS1 F and LS2 F
• LS1 F and LS2 F limit switch 1 flow rate
limit switch 1 flow rate limit switch 2 flow rate
limit switch 2 flow rate • LS1 T and LS2 T
• LS1 T and LS2 T limit switch 1 medium temperature
limit switch 1 medium temperature limit switch 2 medium temperature
limit switch 2 medium temperature • LS1 F and LS2 T
• LS1 F and LS2 T limit switch 1 flow rate
limit switch 1 flow rate limit switch 2 medium temperature
limit switch 2 medium temperature • LS1 T and LS2 F
• LS1 T and LS2 F limit switch 1 medium temperature
limit switch 1 medium temperature limit switch 2 flow rate
limit switch 2 flow rate Mode of operation, limit value and hysteresis of the limit switches are set in menu “PARAMETER
Mode of operation, limit value and hysteresis of the limit switches are set in menu “PARAMETER SELECTION”.
SELECTION”. Caution!
Caution!
Menu option “LIMIT SWITCHES” may influence data in the parameter selection menu
Menu option “LIMIT SWITCHES” may influence data in the parameter selection menu (see para. 5.13, Quitting the configuration menu).
(see para. 5.13, Quitting the configuration menu).
5.5 Flow rate unit (menu option: FLOW UNIT)
5.5 Flow rate unit (menu option: FLOW UNIT)
At this point (1st line top left) the requested unit for the flow velocity will be set.
At this point (1st line top left) the requested unit for the flow velocity will be set.
This menu option is used to set the desired flow rate unit:
This menu option is used to set the desired flow rate unit:
• METRE/SEC [m/s] • FEET/SEC [FPS]
• METRE/SEC [m/s] • FEET/SEC [FPS]
• PERCENT [%] • BLANK [no unit]
• PERCENT [%] • BLANK [no unit]
Any further entries relating to flow rate (e.g. limit value, analogue output etc.) refer to that unit.
Any further entries relating to flow rate (e.g. limit value, analogue output etc.) refer to that unit.
Standard percent is displayed when BLANK (no unit) is selected.
Standard percent is displayed when BLANK (no unit) is selected.
When the flow rate unit is changed, all configuration and parameter data relating flow rate will
When the flow rate unit is changed, all configuration and parameter data relating flow rate will
automatically be converted!
automatically be converted!
5.7 Medium temperature unit (menu option: TEMP. UNIT)
5.7 Medium temperature unit (menu option: TEMP. UNIT)
This submenu is used to select the medium temperature unit (1st line top right).
This submenu is used to select the medium temperature unit (1st line top right).
Options are:
Options are:
• GRAD CELSIUS [°C]
• GRAD CELSIUS [°C]
• GRAD FAHRENHEIT [°F]
• GRAD FAHRENHEIT [°F]
• KELVIN [K]
• KELVIN [K]
All other entries relating to the medium temperature (limit value, analogue output, etc.) refer to All other entries relating to the medium temperature (limit value, analogue output, etc.) refer to
the unit selected there. When the temperature unit is changed, all configuration and parameter the unit selected there. When the temperature unit is changed, all configuration and parameter
data relating to medium temperature will automatically be converted. data relating to medium temperature will automatically be converted.
5.8 Display (menu option: DISPLAY SELECT) 5.8 Display (menu option: DISPLAY SELECT)
The FC01-CA enables the user to define the 2nd line of the display in certain points. The FC01-CA enables the user to define the 2nd line of the display in certain points.
When the first line of the LC display in the main menu indicates the flow rate in the unit selected When the first line of the LC display in the main menu indicates the flow rate in the unit selected
as well as the medium temperature in °C, °F or K, it is possible to select the second line from the as well as the medium temperature in °C, °F or K, it is possible to select the second line from the
following menu options (see para. 5.15). following menu options (see para. 5.15).
• BARGRAPH Totalizer: • BARGRAPH Totalizer:
• LITRE/SECOND [l/s] • LITRE [l] • LITRE/SECOND [l/s] • LITRE [l]
• LITRE/MINUTE [l/min] • METRE 3 [m 3] • LITRE/MINUTE [l/min] • METRE 3 [m 3]
3 3 3 3 3 3
• METRE / HOUR [m /h] • FEET [F ] • METRE / HOUR [m /h] • FEET 3 [F 3]
• GALLONS°/MINUTE • KILOGRAM [kg] • GALLONS°/MINUTE • KILOGRAM [kg]
• FEET 3/ SECOND [F3/s] • POUND [lb] • FEET 3/ SECOND [F3/s] • POUND [lb]
• FEET 3/ MINUTE [F3/min] • FEET 3/ MINUTE [F3/min]
• KILOGRAM/SECOND [kg/s] • KILOGRAM/SECOND [kg/s]
• KILOGRAM/ MINUTE [kg/min] • KILOGRAM/ MINUTE [kg/min]
• KILOGRAM/ HOUR [kg/h] • KILOGRAM/ HOUR [kg/h]
• POUND/SECOND [lb/s] • POUND/SECOND [lb/s]
• POUND/ MINUTE [lb/min] • POUND/ MINUTE [lb/min]
• POUND/ HOUR [lb/h] • POUND/ HOUR [lb/h]
Where totalizer function has been selected, the totalizer will start at zero counting in the unit Where totalizer function has been selected, the totalizer will start at zero counting in the unit
selected (litre, m3 or gallons). selected (litre, m3 or gallons).
When the display changes from m3 to litre or gallons, or from litre or gallons to m3, the value When the display changes from m3 to litre or gallons, or from litre or gallons to m3, the value
already counted will be converted. already counted will be converted.
The content of the totalizer is deleted by simultaneously pressing ▲ UP and ▼ DOWN = The content of the totalizer is deleted by simultaneously pressing ▲ UP and ▼ DOWN =
▲ + ▼ , or when the max. display value (99999999.9 l, m or gallons) is reached. In both cases,
3
▲ + ▼ , or when the max. display value (99999999.9 l, m 3 or gallons) is reached. In both cases,
the totalizer will restart from zero. the totalizer will restart from zero.
Caution!
Caution!
The content of the totalizer is deleted in the event of power failure or disconnection of the
power supply! The content of the totalizer is deleted in the event of power failure or disconnection of the
power supply!
5.9 Bar graph (menu option: BARGRAPH)
5.9 Bar graph (menu option: BARGRAPH)
This menu option allows the user to set the bar graph as desired. The following settings should
be made: This menu option allows the user to set the bar graph as desired. The following settings should
• FLOW / TEMP = (bar graph assignment: flow rate/medium temperature) be made:
• ZERO = (initial value of the bar graph) • FLOW / TEMP = (bar graph assignment: flow rate/medium temperature)
• FS = (final value of the bar graph) • ZERO = (initial value of the bar graph)
Independent of its assignment, the bar graph has a constant resolution of 10 segments. • FS = (final value of the bar graph)
When entering the initial or final value, the user should observe reasonable resolution! Independent of its assignment, the bar graph has a constant resolution of 10 segments.
The bar graph also comprises the representation of the limit switch(es) as far as they can be When entering the initial or final value, the user should observe reasonable resolution!
indicated in the bar range selected. The bar graph also comprises the representation of the limit switch(es) as far as they can be
The representation of the limit switches in the bar graph depends on the switch-on value of the indicated in the bar range selected.
limit switch. The representation of the limit switches in the bar graph depends on the switch-on value of the
For representation details see para. 4.2.1 (Operating data). limit switch.
For representation details see para. 4.2.1 (Operating data).
Example:
Limit switch assignment: LS1 F and LS2 T Example:
Switch-on value LS2: 23 °C Limit switch assignment: LS1 F and LS2 T
Switch-off value LS2: 29 °C Switch-on value LS2: 23 °C
Analogue bar graph assignment: medium temperature Switch-off value LS2: 29 °C
Initial value - analogue bar graph: 20 °C Analogue bar graph assignment: medium temperature
Initial value - analogue bar graph: 20 °C
20 °C 21 °C 25 °C 29 °C 30 °C 20 °C 21 °C 25 °C 29 °C 30 °C
T T
LS2 ON LS2 ON
fig. 23 fig. 23
Final value - analogue bar graph: 30 °C Final value - analogue bar graph: 30 °C
Instantaneous temperature value: 25 °C Instantaneous temperature value: 25 °C
→ resulting in the analogue bar graph display shown below: → resulting in the analogue bar graph display shown below:
5.10 Frequency output (menu option: FREQUENCY OUTPUT) 5.10 Frequency output (menu option: FREQUENCY OUTPUT)
The totalizer function of the FC01-CA has been expanded by the output of proportional quantity The totalizer function of the FC01-CA has been expanded by the output of proportional quantity
pulses. The function can only be displayed by version FC01-CA-U1T4 (transistor outputs). pulses. The function can only be displayed by version FC01-CA-U1T4 (transistor outputs).
The proportional quantity pulses have been determined as follow: The proportional quantity pulses have been determined as follow:
1 pulse / quantity (totalizer unit selected) 1 pulse / quantity (totalizer unit selected)
Example: 1 pulse / 10.0 [litre] Example: 1 pulse / 10.0 [litre]

The frequency output will supply 1 pulse per 10 litres (totalized quantity). The frequency output will supply 1 pulse per 10 litres (totalized quantity).
When the quantity-proportional pulses are assigned, the frequency of the frequency output must When the quantity-proportional pulses are assigned, the frequency of the frequency output must
no exceed 10 Hz. The limits that can be displayed are determined by the flow velocity range and no exceed 10 Hz. The limits that can be displayed are determined by the flow velocity range and
the pipe diameter. the pipe diameter.
Potential setting range of the frequency output: 1 pulse per 0.1 … 999.9 [litre], [m 3], [gallons] Potential setting range of the frequency output: 1 pulse per 0.1 … 999.9 [litre], [m 3], [gallons]
Behaviour of the frequency output when the max. frequency is exceeded Behaviour of the frequency output when the max. frequency is exceeded
The max. frequency being exceeded will not cause the measurement to stop but will rather The max. frequency being exceeded will not cause the measurement to stop but will rather
cause the error output to signal error 60 on the display. This error is included in priority group III. cause the error output to signal error 60 on the display. This error is included in priority group III.
If a combination of priority III errors occurs simultaneously, they are indicated or stored in the If a combination of priority III errors occurs simultaneously, they are indicated or stored in the
error memory observing the following sequence: error memory observing the following sequence:
Error No. 20, 30, 60, 40, 41. Error No. 20, 30, 60, 40, 41.
Behaviour of the frequency output when the measurement is stopped Behaviour of the frequency output when the measurement is stopped
When the measurement is stopped (as caused by priority II error and calling the configuration or When the measurement is stopped (as caused by priority II error and calling the configuration or
parameter selection menus), the pulses for the quantity already counted will be available. parameter selection menus), the pulses for the quantity already counted will be available.
Thereafter the output of pulses will be stopped, with the frequency output becoming high- Thereafter the output of pulses will be stopped, with the frequency output becoming high-
resistive until the measurement is restarted. resistive until the measurement is restarted.
Behaviour of the frequency output when the content of the totalizer is deleted Behaviour of the frequency output when the content of the totalizer is deleted
The content of the totalizer may be deleted by simultaneously pressing ▲ UP and ▼ DOWN The content of the totalizer may be deleted by simultaneously pressing ▲ UP and ▼ DOWN
= ▲ + ▼ in the main menu. = ▲ + ▼ in the main menu.
As the frequency output refers to the content of the totalizer, although its operation is not
dependent on the content of the totalizer, a totalized quantity that is smaller than that set per As the frequency output refers to the content of the totalizer, although its operation is not
pulse will not be lost. dependent on the content of the totalizer, a totalized quantity that is smaller than that set per
This means that only the content of the totalizer is deleted. pulse will not be lost.
This means that only the content of the totalizer is deleted.
5.11 Analogue output - flow rate (menu option: ANA OUT FLOW)
5.11 Analogue output - flow rate (menu option: ANA OUT FLOW)
This menu option allows adjustment of the flow rate analogue output specifically to the
requirements of the entire system. This menu option allows adjustment of the flow rate analogue output specifically to the
Options are: requirements of the entire system.
• OFFSET = 0%/20% FS (0/4 … 20 mA, 0/1 … 5 V, 0/2 … 10 V) Options are:
• ZERO = (initial value 0(20) % corresponds to a flow rate of _ [m/s] [%] [FPS]) • OFFSET = 0%/20% FS (0/4 … 20 mA, 0/1 … 5 V, 0/2 … 10 V)
• FS = (final value 100% corresponds to a flow rate of _ [m/s] [%] [FPS]) • ZERO = (initial value 0(20) % corresponds to a flow rate of _ [m/s] [%] [FPS])
When entering the initial or final value, the user should observe a reasonable resolution! • FS = (final value 100% corresponds to a flow rate of _ [m/s] [%] [FPS])
With a flow volume/time unit selected in menu DISPLAY SELECT and when setting the initial and When entering the initial or final value, the user should observe a reasonable resolution!
end values, the pertinent flow volumes will also be indicated. With a flow volume/time unit selected in menu DISPLAY SELECT and when setting the initial and
end values, the pertinent flow volumes will also be indicated.
5.12 Analogue output - medium temperature
(menu option: ANA OUT TEMP.) 5.12 Analogue output - medium temperature
(menu option: ANA OUT TEMP.)
In conformance with the configuration “Flow rate analogue output” it is possible to adjust the
medium temperature analogue output to the requirements of the entire system. In conformance with the configuration “Flow rate analogue output” it is possible to adjust the
Options are: medium temperature analogue output to the requirements of the entire system.
• OFFSET = 0%/20% FS (0/4 … 20 mA, 0/1 … 5 V, 0/2 … 10 V) Options are:
• ZERO = (initial value 0(20) % corresponds to a medium temperature of … [°C] [°F] [K]) • OFFSET = 0%/20% FS (0/4 … 20 mA, 0/1 … 5 V, 0/2 … 10 V)
• FS = (final value 100 % corresponds to a medium temperature of … [°C] [°F] [K]) • ZERO = (initial value 0(20) % corresponds to a medium temperature of … [°C] [°F] [K])
When entering the initial or final value, the user should observe a reasonable resolution! • FS = (final value 100 % corresponds to a medium temperature of … [°C] [°F] [K])
When entering the initial or final value, the user should observe a reasonable resolution!.
5.13 Quitting the configuration menu
5.13 Quitting the configuration menu
Upon configuration of the analogue outputs, the menu may be quitted or re-set to the start
(SENSOR SELECT). Upon configuration of the analogue outputs, the menu may be quitted or re-set to the start
To quit the configuration menu, the controller will check the data entered for plausibility. (SENSOR SELECT).
“CONFIG. OK!” is indicated when the data are found to be correct. The menu may than be To quit the configuration menu, the controller will check the data entered for plausibility.
“CONFIG. OK!” is indicated when the data are found to be correct. The menu may than be
quitted by pressing M MODE.
quitted by pressing M MODE.
Errors found during the plausibility check are indicated in the following sequence of priority.
Priority of entry errors in the CONFIGURATION menu: Errors found during the plausibility check are indicated in the following sequence of priority.
• ERR. SENSOR SEL. SENSOR <> GAS Priority of entry errors in the CONFIGURATION menu:
(the selected sensor has not been released for this application) • ERR. SENSOR SEL. SENSOR < > GAS
• ERR. A-OUT FLOW OUT OF RANGE (the selected sensor has not been released for this application)
(flow analogue output outside measuring range) • ERR. A-OUT FLOW OUT OF RANGE
• ERR. A-OUT FLOW ZERO ≥ FS (flow analogue output outside measuring range)
(initial value ≥ final value with flow analogue output) • ERR. A-OUT FLOW ZERO ≥ FS
• ERR. A-OUT TEMP. OUT OF RANGE (initial value ≥ final value with flow analogue output)
(temperature analogue output outside measuring range) • ERR. A-OUT TEMP. OUT OF RANGE
• ERR. A-OUT TEMP. ZERO ≥ FS (temperature analogue output outside measuring range)
(initial value ≥ final value with temperature analogue output) • ERR. A-OUT TEMP. ZERO ≥ FS
• ERR. BARGRAPH OUT OF RANGE (initial value ≥ final value with temperature analogue output)
(bar value outside measuring range) • ERR. BARGRAPH OUT OF RANGE
• ERR. BARGRAPH ZERO ≥ FS (bar value outside measuring range)
(bar initial value ≥ bar final value) • ERR. BARGRAPH ZERO ≥ FS
The menu can only be quitted after correction of the error(s). To do this, return to the beginning (bar initial value ≥ bar final value)
of the configuration menu by pressing ▲ UP or ▼ DOWN and select the menu option with The menu can only be quitted after correction of the error(s). To do this, return to the beginning
the incorrect entry for correction. of the configuration menu by pressing ▲ UP or ▼ DOWN and select the menu option with
Caution! the incorrect entry for correction.
If during the configuration data are affected which are accessible in the parameter selection Caution!
menu, (which may be the case for the options Sensor Selection, Medium Selection and limit If during the configuration data are affected which are accessible in the parameter selection
Switch Assignment), the option “PARAMETERS” in the main menu will be flashing. menu, (which may be the case for the options Sensor Selection, Medium Selection and limit
In this event it is imperative to branch into parameter selection menu to set the data in Switch Assignment), the option “PARAMETERS” in the main menu will be flashing.
conformance with the desired application. In this event it is imperative to branch into parameter selection menu to set the data in
Example: Changing the limit switch assignment from LS1 F / LS2 T to conformance with the desired application.
LS1 F / LS2 F Example: Changing the limit switch assignment from LS1 F / LS2 T to
Effects on LS1 F / LS2 F
parameter data: LS2 ON = 0.00 Effects on
LS2 OFF = end of measuring range (depending on the medium selected) parameter data: LS2 ON = 0.00
Reason: Changing the physical assignment of limit switch 2 will adjust its switch-on and LS2 OFF = end of measuring range (depending on the medium selected)
switch-off values to the new assignment (flow rate). Reason: Changing the physical assignment of limit switch 2 will adjust its switch-on and
An overview of the configuration menu and a summary of the measuring ranges and menus switch-off values to the new assignment (flow rate).
available for the sensor type selected are shown on the following pages. An overview of the configuration menu and a summary of the measuring ranges and menus
available for the sensor type selected are shown on the following pages.
5.14 Configuration menu 5.14 Configuration menu
▲+▼ ▲+▼
See: See:
▲+▼ submenu ▲+▼ submenu
SENSOR SELECT sensor select A SENSOR SELECT sensor select A
M M
CONFIGURATION ▲+▼ CONFIGURATION ▲+▼
submenu submenu
PRESS. RANGE pressure range B PRESS. RANGE pressure range B
M M
▲+▼ ▲+▼
CONFIGURATION submenu CONFIGURATION submenu
OPERAT. MODE operating mode C OPERAT. MODE operating mode C
M M
submenu submenu
GAS SELECT gas selection D GAS SELECT gas selection D
M M
submenu submenu
LIMIT SWITCHES switch combination E LIMIT SWITCHES switch combination E
M M
submenu submenu
FLOW UNIT flow unit F FLOW UNIT flow unit F
M M
submenu G submenu G
TEMP. UNIT temperature unit TEMP. UNIT temperature unit
M M
submenu H submenu H
DISPLAY SELECT display selection DISPLAY SELECT display selection
M M
submenu submenu
ANA OUT FLOW analogue flow I ANA OUT FLOW analogue flow I
M M
submenu submenu
ANA OUT TEMP. analogue temperature J ANA OUT TEMP. analogue temperature J
M M
END OF CONFIG.? END OF CONFIG.?
M→yes ▲ or ▼ → no M→yes ▲ or ▼ → no
M M
▲ or ▼ ▲ or ▼
no no
Config. plausible? ERROR CONFIG. Config. plausible? ERROR CONFIG.
▲ or ▼ ▲ or ▼
yes yes
CONFIG. OK! CONFIG. OK!
PUSH M PUSH M
M M
return (to main menu) return (to main menu)
PARAMETERS PARAMETERS
5.15 Configuration submenus
44
▲ or ▼
▲ or ▼ ▲ or ▼ ▲ or ▼
submenu SENSOR SELECT SENSOR SELECT SENSOR SELECT SENSOR SELECT
A sensor select TYPE CSP-11AM1BV TYPE CSP-11AM1 TYPE CSF-11AM1 TYPE S-No. xxx
M M M
SENSOR CODE SENSOR CODE SENSOR CODE
C xxx C xxx C xxx
M M M
T xxx T xxx T xxx
M M M
BV SIZE SELECT M TYPE SELECT M
PIPE SIZE
DN25 (1 in) TP01 (1/2 in) DIAM. = xxx.x mm
▲ or ▼ ▲ or ▼ M
M TYPE SELECT M
BV SIZE SELECT
DN32 (1.1/4 in) TP02 (3/4 in) Conf.
▲ or ▼ ▲ or ▼

DN40 (1.1/2 in) TP03 (1 in)
Flow Meter FC01-CA
▲ or ▼ ▲ or ▼

DN50 (2 in) TP04 (1.1/4 in)
▲ or ▼ ▲ or ▼
TYPE SELECT M
TP05 (1.1/2 in)
Conf.
▲ or ▼
TYPE SELECT M
submenu xxx.xx bar M
B Conf. TP06 (2 in)
pressure range xxxx.x PSI
▲ or ▼
Conf.
Configuration
Conf.→ return to configuration menu
5.15 Configuration submenus
44
▲ or ▼
▲ or ▼ ▲ or ▼ ▲ or ▼
submenu SENSOR SELECT SENSOR SELECT SENSOR SELECT SENSOR SELECT
A sensor select TYPE CSP-11AM1BV TYPE CSP-11AM1 TYPE CSF-11AM1 TYPE S-No. xxx
M M M
C xxx C xxx C xxx
M M M
T xxx T xxx T xxx
M M M
PIPE SIZE
DN25 (1 in) TP01 (1/2 in) DIAM. = xxx.x mm
▲ or ▼ ▲ or ▼ M
M TYPE SELECT M
BV SIZE SELECT
DN32 (1.1/4 in) TP02 (3/4 in) Conf.
▲ or ▼ ▲ or ▼

DN40 (1.1/2 in) TP03 (1 in)
Flow Meter FC01-CA
▲ or ▼ ▲ or ▼

DN50 (2 in) TP04 (1.1/4 in)
▲ or ▼ ▲ or ▼
TYPE SELECT M
TP05 (1.1/2 in)
Conf.
▲ or ▼
TYPE SELECT M
submenu xxx.xx bar M
B Conf. TP06 (2 in)
pressure range xxxx.x PSI
▲ or ▼
Conf.
Configuration

Configuration submenus (cont’d)
Conf. Conf.
M M
1.01 bar /14.7 PSI xxx.x bar/xxxx PSI

0.0 ϒC / 32.0 ϒF MEASURED TEMP.
Configuration
M M
C submenu OPERAT. SELECT OPERAT. SELECT
operating mode STANDARD FLOW OPERATING FLOW ▲ or ▼
▲ or ▼
Conf. Conf. Conf.

GAS SELECT
OXYGEN
M M CARBON DIOXIDE M
D submenu GAS SELECT GAS SELECT ARGON
gas selection AIR ▲ or ▼ NITROGEN METHANE
▲ or ▼ ▲ or ▼
Conf. Conf. Conf. Conf.
submenu M M M M
LIMIT SWITCHES LIMIT SWITCHES LIMIT SWITCHES LIMIT SWITCHES
E limit switch LS1 → F LS2 → F LS1 → T LS2 → T
combination ▲ or ▼ ▲ or ▼ LS1 → F LS2 → T ▲ or ▼ LS1 → T LS2 → F ▲ or ▼
Flow Meter FC01-CA
M M M M
submenu FLOW UNIT FLOW UNIT FLOW UNIT FLOW UNIT
F flow unit PERCENT (%) METRE/SEC (m/s) FEET/SEC (FPS) BLANK (no unit)
▲ or ▼ ▲ or ▼ ▲ or ▼ ▲ or ▼
Conf. Conf. Conf.
M M M
submenu TEMP. UNIT TEMP. UNIT TEMP. UNIT
G temperature unit CELSIUS (ϒC) FAHRTENHEIT (ϒF) KELVIN (K)
▲ or ▼ ▲ or ▼ ▲ or ▼
45

Conf. Conf.
M M
1.01 bar /14.7 PSI xxx.x bar/xxxx PSI

0.0 ϒC / 32.0 ϒF MEASURED TEMP.
Configuration
M M
C submenu OPERAT. SELECT OPERAT. SELECT
operating mode STANDARD FLOW OPERATING FLOW ▲ or ▼
▲ or ▼
Conf. Conf. Conf.

GAS SELECT
OXYGEN
M M CARBON DIOXIDE M
D submenu GAS SELECT GAS SELECT ARGON
gas selection AIR ▲ or ▼ NITROGEN METHANE
▲ or ▼ ▲ or ▼
submenu M M M M
LIMIT SWITCHES LIMIT SWITCHES LIMIT SWITCHES LIMIT SWITCHES
E limit switch LS1 → F LS2 → F LS1 → T LS2 → T
combination ▲ or ▼ ▲ or ▼ LS1 → F LS2 → T ▲ or ▼ LS1 → T LS2 → F ▲ or ▼
Flow Meter FC01-CA
M M M M
submenu FLOW UNIT FLOW UNIT FLOW UNIT FLOW UNIT
F flow unit PERCENT (%) METRE/SEC (m/s) FEET/SEC (FPS) BLANK (no unit)
▲ or ▼ ▲ or ▼ ▲ or ▼ ▲ or ▼
Conf. Conf. Conf.
M M M
submenu TEMP. UNIT TEMP. UNIT TEMP. UNIT
G temperature unit CELSIUS (ϒC) FAHRTENHEIT (ϒF) KELVIN (K)
▲ or ▼ ▲ or ▼ ▲ or ▼
45

46
H submenu
display selection
DISPLAY SELECT
BARGRAPH
▲ or ▼
DISPLAY SELECT M DISPLAY SELECT M BARGRAPH

LITRE/SECOND POUNDS/SECOND TYPE = FLOW or TEMP.
▲ or ▼ ▲ or ▼ M
submenu
I DISPLAY SELECT M DISPLAY SELECT M BARGRAPH
analogue flow
LITRE/MINUTE POUNDS/MINUTE ZERO = 10,0
▲ or ▼ ▲ or ▼ M
METRE3/HOUR POUNDS/HOUR FS = 20,0 m/s
▲ or ▼ ▲ or ▼ M
Conf.
DISPLAY SELECT M DISPLAY SELECT M
submenu Conf.
J analogue FEET 3/SECOND LITRE
temperature
▲ or ▼ ▲ or ▼
DISPLAY SELECT M DISPLAY SELECT M FREQUENCY OUTPUT?

Flow Meter FC01-CA
ANA OUT TEMP. ANA OUT FLOW FEET 3/MINUTE METRE3 M → yes other → no
OFFSET = (FS) OFFSET = (FS)
▲ or ▼ ▲ or ▼
M M
DISPLAY SELECT M DISPLAY SELECT M ▲ or ▼
ANA OUT TEMP. ANA OUT FLOW KILOGRAM/SECOND FEET 3
ZERO = -10.0 °C ZERO = 0.5 m/s
▲ or ▼ ▲ or ▼ M
M M
DISPLAY SELECT M DISPLAY SELECT M FREQUENCY OUTPUT
ANA OUT TEMP. ANA OUT FLOW KILOGRAM/MINUTE KILOGRAM PULSE / xxxxx (unit)
FS = 85.0 °C FS = 3.5 m/s
▲ or ▼ ▲ or ▼ M
M M
Conf. Conf. KILOGRAM/HOUR POUNDS Conf. Conf.
Configuration
or Conf. or
▲ ▼ ▲ ▼
46
H submenu
display selection
DISPLAY SELECT
BARGRAPH
▲ or ▼

LITRE/SECOND POUNDS/SECOND TYPE = FLOW or TEMP.
▲ or ▼ ▲ or ▼ M
submenu
I DISPLAY SELECT M DISPLAY SELECT M BARGRAPH
analogue flow
LITRE/MINUTE POUNDS/MINUTE ZERO = 10,0
▲ or ▼ ▲ or ▼ M
METRE3/HOUR POUNDS/HOUR FS = 20,0 m/s
▲ or ▼ ▲ or ▼ M
Conf.
submenu Conf.
J analogue FEET 3/SECOND LITRE
temperature
▲ or ▼ ▲ or ▼
DISPLAY SELECT M DISPLAY SELECT M FREQUENCY OUTPUT?

Flow Meter FC01-CA
ANA OUT TEMP. ANA OUT FLOW FEET 3/MINUTE METRE3 M → yes other → no
OFFSET = (FS) OFFSET = (FS)
▲ or ▼ ▲ or ▼
M M
DISPLAY SELECT M DISPLAY SELECT M ▲ or ▼
ANA OUT TEMP. ANA OUT FLOW KILOGRAM/SECOND FEET 3
ZERO = -10.0 °C ZERO = 0.5 m/s
▲ or ▼ ▲ or ▼ M
M M
DISPLAY SELECT M DISPLAY SELECT M FREQUENCY OUTPUT
ANA OUT TEMP. ANA OUT FLOW KILOGRAM/MINUTE KILOGRAM PULSE / xxxxx (unit)
FS = 85.0 °C FS = 3.5 m/s
▲ or ▼ ▲ or ▼ M
M M
Conf. Conf. KILOGRAM/HOUR POUNDS Conf. Conf.
Configuration
or Conf. or
▲ ▼ ▲ ▼
6 Parameter selection (menu option: PARAMETERS) 6 Parameter selection (menu option: PARAMETERS)
After configuration of the FC01-CA in conformance with its application (configuration menu), it After configuration of the FC01-CA in conformance with its application (configuration menu), it
is possible to set parameters (e.g. limit values). is possible to set parameters (e.g. limit values).
During parameter setting, measuring operations are not possible (see Appendix 1). During parameter setting, measuring operations are not possible (see Appendix 1).
The following parameters may be set in the parameter selection submenu: The following parameters may be set in the parameter selection submenu:
6.1 Measuring time (menu option: MEAS. TIME) 6.1 Measuring time (menu option: MEAS. TIME)
The measuring time may be between 1 and 30 sec., referring both to flow rate and medium The measuring time may be between 1 and 30 sec., referring both to flow rate and medium
temperature. temperature.
The effect of the measuring time may be compared to that of a filter; it is used to determine the The effect of the measuring time may be compared to that of a filter; it is used to determine the
average of the last measured values after each measurement. average of the last measured values after each measurement.
The set measuring time does not influence the measuring rate and display up-date. The set measuring time does not influence the measuring rate and display up-date.
6.2 Limit switch 1 - switch-on value (menu option: LS1 ON = ......) 6.2 Limit switch 1 - switch-on value (menu option: LS1 ON = ......)
Limit switch 1 - switch-off value (menu option: LS1 OFF = ......) Limit switch 1 - switch-off value (menu option: LS1 OFF = ......)
Depending on the configuration (see configuration menu) limit value 1 may be set either for flow Depending on the configuration (see configuration menu) limit value 1 may be set either for flow
rate or medium temperature. rate or medium temperature.
The limit value may be set over the entire measuring range and is always related to the display The limit value may be set over the entire measuring range and is always related to the display
value. value.
Limit switch up-date is by measuring rate, independent of the set measuring time. Limit switch up-date is by measuring rate, independent of the set measuring time.
The hysteresis is determined by entering different switch-on and switch-off values. Its magnitude The hysteresis is determined by entering different switch-on and switch-off values. Its magnitude
should be reasonably adjusted to current operating conditions. should be reasonably adjusted to current operating conditions.
A specific definition of the operation (closed-current or open-circuit principle) may be dropped by A specific definition of the operation (closed-current or open-circuit principle) may be dropped by
separately entering the switch-on and switch-off value of the limit switch, because the definition separately entering the switch-on and switch-off value of the limit switch, because the definition
is deducted from the switch-on and switch-off value. is deducted from the switch-on and switch-off value.
Example 1: Switch-on value lower than switch-off value Example 1: Switch-on value lower than switch-off value
switch-on value switch-off value switch-on value switch-off value

measured value measured value
∞ (flow/temperature) ∞ (flow/temperature)
0 0
ON switching condition ON ON switching condition ON

hysteresis hysteresis
OFF switching condition OFF OFF switching condition OFF
fig. 23 fig. 23
Parameter selection 47 Parameter selection 47

Example for ON: Example for ON:

FC01-CA with relay outputs (option R2): FC01-CA with relay outputs (option R2):
• LIM1 - LIM1COM = closed • LIM1 - LIM1COM = closed
/LIM1 - LIM1COM = open /LIM1 - LIM1COM = open
FC01-CA with transistor outputs (option T4): FC01 with transistor outputs (option T4):
• LIM1E - LIM1C = switched • LIM1E - LIM1C = switched
Example 2: Switch-on value higher than switch-off value Example 2: Switch-on value higher than switch-off value
switch-off value switch-on value switch-off value switch-on value

measured value measured value
∞ (flow/temperature) ∞ (flow/temperature)
0 0
ON switching condition ON ON switching condition ON

hysteresis hysteresis
OFF switching condition OFF OFF switching condition OFF
fig. 24 fig. 24
Example for ON: as described in example 1 (fig. 23) Example for ON: as described in example 1 (fig. 23)
With limit switch 1 set for flow rate and a flow volume/time unit selected in menu DISPLAY With limit switch 1 set for flow rate and a flow volume/time unit selected in menu DISPLAY
SELECT, and when setting the switch-on and switch-off value, the pertinent flow volumes will SELECT, and when setting the switch-on and switch-off value, the pertinent flow volumes will
also be indicated. also be indicated.
6.3 Limit switch 2 - switch-on value (menu option: LS2 ON = ......) 6.3 Limit switch 2 - switch-on value (menu option: LS2 ON = ......)
Limit switch 2 - switch-off value (menu option: LS2 OFF = ......) Limit switch 2 - switch-off value (menu option: LS2 OFF = ......)
See limit switch 1! See limit switch 1!
6.4 Scaling factor (menu option: FLOWSCALE) 6.4 Scaling factor (menu option: FLOWSCALE)
The scaling factor influences flow rate indication. The scaling factor influences flow rate indication.
The factor, which may be set between 0.01 and 9.99, allows flow rate indication changes The factor, which may be set between 0.01 and 9.99, allows flow rate indication changes
(increasing or reducing the measured value in the display). (increasing or reducing the measured value in the display).
For example, the scaling factor may be used to indicate the average flow rate in the pipeline For example, the scaling factor may be used to indicate the average flow rate in the pipeline
rather than that available at the sensor. rather than that available at the sensor.en.
48 Parameter selection 48 Parameter selection

6.5 Quitting the parameter selection menu 6.5 Quitting the parameter selection menu
Before the parameter selection menu can be quitted, the controller will conduct a plausibility Before the parameter selection menu can be quitted, the controller will conduct a plausibility
check of the data entered. check of the data entered.
“PARAMETERS OK!” is indicated when the data are found to be correct. The menu may then be “PARAMETERS OK!” is indicated when the data are found to be correct. The menu may then be
quitted by pressing M MODE. quitted by pressing M MODE.
Errors found during the plausibility check are indicated in the following sequence of priority. Errors found during the plausibility check are indicated in the following sequence of priority.
Priority of entry errors in the PARAMETER SELECTION menu: Priority of entry errors in the PARAMETER SELECTION menu:
• ERROR LS1 OUT OF RANGE • ERROR LS1 OUT OF RANGE
switch-on and/or switch-off value for limit switch 1 outside measuring range switch-on and/or switch-off value for limit switch 1 outside measuring range
• ERROR LS2 OUT OF RANGE • ERROR LS2 OUT OF RANGE
switch-on and/or switch-off value for limit switch 2 outside measuring range switch-on and/or switch-off value for limit switch 2 outside measuring range
• ERROR LS1 ON = OFF • ERROR LS1 ON = OFF
switch-on value for limit switch 1 equals switch-off value for limit switch 1 switch-on value for limit switch 1 equals switch-off value for limit switch 1
• ERROR LS2 ON = OFF • ERROR LS2 ON = OFF
switch-on value for limit switch 2 equals switch-off value for limit switch 2 switch-on value for limit switch 2 equals switch-off value for limit switch 2
The menu can only be quitted after correction of the error(s). To do this, return to the beginning The menu can only be quitted after correction of the error(s). To do this, return to the beginning
of the parameter selection menu by pressing ▲ UP or ▼ DOWN and select the menu option of the parameter selection menu by pressing ▲ UP or ▼ DOWN and select the menu option
with the incorrect entry for correction. with the incorrect entry for correction.
An overview of the parameter selection menu is shown on the following page. An overview of the parameter selection menu is shown on the following page.
Parameter selection 49 Parameter selection 49

6.6 Parameter selection menu 6.6 Parameter selection menu
PARAMETERS
PARAMETERS
▲+▼
▲+▼
PARAMETERS
PARAMETERS
MEAS. TIME = 3 sec
MEAS. TIME = 3 sec
M
M
M
M
PARAMETERS
PARAMETERS
LS1 ON = 1.24 m/s
LS1 ON = 1.24 m/s
M
M
PARAMETERS
PARAMETERS
LS1 OFF = 1.50 m/s
LS1 OFF = 1.50 m/s
M
M
PARAMETERS
PARAMETERS
LS2 ON = 73.0 °C
LS2 ON = 73.0 °C
M
M
PARAMETERS
PARAMETERS
LS2 OFF = 68.5 °C
LS2 OFF = 68.5 °C
M
M
PARAMETERS
PARAMETERS
FLOWSCALE 1.12
FLOWSCALE 1.12
M
M
END OF PARAM.?
END OF PARAM.?
M→yes ▲ or ▼ → no
M→yes ▲ or ▼ → no
▲ or ▼
▲ or ▼ M
M
no ▲ or ▼
no ▲ or ▼ Paramet. plausible? ERROR PARAMET.
Paramet. plausible? ERROR PARAMET.
yes
yes
PARAMETERS OK!
PARAMETERS OK!
PUSH M
PUSH M
M
M
return to main menu

return to main menu
LAST ERROR
LAST ERROR
50 Parameter selection 50 Parameter selection

7 Low flow suppression 7 Low flow suppression

The low flow suppression menu option serves to suppress small flow quantities and to detect The low flow suppression menu option serves to suppress small flow quantities and to detect
leakages. Menu settings can be changed during the measuring operation, requiring no additional leakages. Menu settings can be changed during the measuring operation, requiring no additional
heating period. heating period.
7.1 Low flow suppression 7.1 Low flow suppression

The low flow suppression option ranging from 1 to 10 % of the measuring range final value can The low flow suppression option ranging from 1 to 10 % of the measuring range final value can
be used to eliminate false measurements as may arise upon (small) reverse flow quantities, for be used to eliminate false measurements as may arise upon (small) reverse flow quantities, for
example. If flow velocity is less than the value set, the flow velocity and the applicable flow is example. If flow velocity is less than the value set, the flow velocity and the applicable flow is
set at zero. This also applies to all subsequent quantities such as analogue output, bar graph set at zero. This also applies to all subsequent quantities such as analogue output, bar graph
and limit switches which are defined in the other menus. and limit switches which are defined in the other menus.
7.2 Zero adjustment 7.2 Zero adjustment

Although because of its very special characteristic curve in the lower flow range the calorimetric Although because of its very special characteristic curve in the lower flow range the calorimetric
procedure implies a higher resolution than other measuring procedures, it is not possible to procedure implies a higher resolution than other measuring procedures, it is not possible to
exactly measure zero flow, the reason for this being that in the lower flow range (<1 % of exactly measure zero flow, the reason for this being that in the lower flow range (<1 % of
measuring range final value) current flow is superimposed by convection flow around the heated measuring range final value) current flow is superimposed by convection flow around the heated
monitoring head sensor. Convection flow is very difficult to theoretically detect for all measuring monitoring head sensor. Convection flow is very difficult to theoretically detect for all measuring
systems (monitoring head and FC01-CA); it is determined by installation and current pressure systems (monitoring head and FC01-CA); it is determined by installation and current pressure
and temperature, etc. Selecting 0 % will therefore always result in zero adjustment. and temperature, etc. Selecting 0 % will therefore always result in zero adjustment.
To ensure correct zero adjustment, the pipeline should be operated under the desired pressure To ensure correct zero adjustment, the pipeline should be operated under the desired pressure
and temperature conditions, and a waiting period of approx. 2 … 5 minutes should be observed and temperature conditions, and a waiting period of approx. 2 … 5 minutes should be observed
after the pipe system has been closed (zero volume flow) to ensure correct setting. If the FC01-CA after the pipe system has been closed (zero volume flow) to ensure correct setting. If the FC01-CA
indicates flow after pipeline has been opened, there is definitely flow available. indicates flow after pipeline has been opened, there is definitely flow available.
After this adjustment even smallest volume flow quantities can be reliably indicated. After this adjustment even smallest volume flow quantities can be reliably indicated.
Caution! Caution!
No plausibility test to ensure there is no volume flow is conducted for zero adjustment. No plausibility test to ensure there is no volume flow is conducted for zero adjustment.
The volume flow available at that time is set at zero. This should be considered above all The volume flow available at that time is set at zero. This should be considered above all
for untight valves in which case the zero volume flow determined this way may even be for untight valves in which case the zero volume flow determined this way may even be
greater than 1 %. Accuracy in the lower measuring range will decrease then. To be on the greater than 1 %. Accuracy in the lower measuring range will decrease then. To be on the
safe side, the lower limit should therefore be set at 1 % if no reliable zero adjustment can safe side, the lower limit should therefore be set at 1 % if no reliable zero adjustment can
be made. be made.
Low flow suppression 51 Low flow suppression 51

8 Errors 8 Errors
8.1 Test and diagnosis 8.1 Test and diagnosis

The FC01-CA is provided with extensive test and diagnosis functions. The FC01-CA is provided with extensive test and diagnosis functions.
All faults found will be shown in the display with the corresponding error number (e.g. ERROR 10). All faults found will be shown in the display with the corresponding error number (e.g. ERROR 10).
If the FC01-CA is fitted with a T4 option (4 transistor outputs), the output ERROR will additionally If the FC01-CA is fitted with a T4 option (4 transistor outputs), the output ERROR will additionally
be activated. be activated.
The functions may be classified in three priority groups. The functions may be classified in three priority groups.
8.1.1 Priority group I 8.1.1 Priority group I
Priority group I comprises the switch-on test routines (FC01-CA self-test) which are carried out Priority group I comprises the switch-on test routines (FC01-CA self-test) which are carried out
when the system is switched on. when the system is switched on.
Their implementation is indicated. Their implementation is indicated.
Errors No. 1 to 5 do not allow system operation. Errors No. 1 to 5 do not allow system operation.
The test routines may be repeated by pressing any of the switches. The test routines may be repeated by pressing any of the switches.
If even after several trials the switch-on test cannot be conducted without error indication, the If even after several trials the switch-on test cannot be conducted without error indication, the
system should be returned to the supplier for rectification, indicating the error number. system should be returned to the supplier for rectification, indicating the error number.
Priority I errors cannot be rectified by the user! Priority I errors cannot be rectified by the user!
8.1.2 Priority group II 8.1.2 Priority group II
These test functions are continuously carried out during operation. The occurrence of errors These test functions are continuously carried out during operation. The occurrence of errors
No. 10 and 21 will cause measurements to stop, indicating the error and monitoring the source No. 10 and 21 will cause measurements to stop, indicating the error and monitoring the source
of the error. Upon rectification of the error, the system will automatically return to measuring of the error. Upon rectification of the error, the system will automatically return to measuring
operation. operation.
8.1.3 Priority group III 8.1.3 Priority group III
These test routines are also continuously carried out during operation. These test routines are also continuously carried out during operation.
Other than the above priority groups, errors No. 20, 30, 60, 40 and 41 will not cause measurements Other than the above priority groups, errors No. 20, 30, 60, 40 and 41 will not cause measurements
to stop; the error output will indicate and the number of the error will be shown on the display. to stop; the error output will indicate and the number of the error will be shown on the display.
52 Errors 52 Errors
8.2 Potential errors 8.2 Potential errors

Independent of the priority group, all errors found are indicated with their relevant number. Independent of the priority group, all errors found are indicated with their relevant number.
In order to facilitate operation, the last error is stored in a non-volatile memory. The stored error In order to facilitate operation, the last error is stored in a non-volatile memory. The stored error
may be retrieved and deleted in the main menu. may be retrieved and deleted in the main menu.
If a combination of errors occurs simultaneously, they are indicated or stored in the error memory If a combination of errors occurs simultaneously, they are indicated or stored in the error memory
observing the following sequence. observing the following sequence.
Priority group I Priority group I
Error Cause Rectification Error Cause Rectification
No. 1 No system parameter available Return to supplier. No. 1 No system parameter available Return to supplier.
No. 2 Incorrect test sum of parameter Return to supplier. No. 2 Incorrect test sum of parameter Return to supplier.
memory memory
No. 3 Incorrect test sum of program Return to supplier. No. 3 Incorrect test sum of program Return to supplier.
memory memory
No. 4 Incorrect test sum of data memory Return to supplier. No. 4 Incorrect test sum of data memory Return to supplier.
No. 5 Internal controller error Return to supplier. No. 5 Internal controller error Return to supplier.
Priority group II Priority group II

No. 10 Sensor not connected; or cable Check cable or replace sensor. No. 10 Sensor not connected; or cable Check cable or replace sensor.
between FC01-CA and sensor between FC01-CA and sensor
defective; or defective sensor defective; or defective sensor
Sensor selected (configuration) Correct sensor selection in Sensor selected (configuration) Correct sensor selection in
differs from sensor connected configuration menu differs from sensor connected configuration menu
No. 21 Medium temperature too high No. 21 Medium temperature too high
Errors 53 Errors 53
Priority group III Priority group III

No. 20 Medium temperature too low No. 20 Medium temperature too low
No. 30 Over limits of flow rate No. 30 Over limits of flow rate
No. 60 Assignment of quantity per pulse No. 60 Assignment of quantity per pulse
too low * too low *
No. 40 Controller error (oscillator-watchdog) No. 40 Controller error (oscillator-watchdog)
Admissible EMC levels may have Admissible EMC levels may have
been exceeded been exceeded
No. 41 Controller error (watchdog timer) No. 41 Controller error (watchdog timer)
Admissible EMC levels may have Admissible EMC levels may have
been exceeded been exceeded
* Error No. 60 can only occur with version FC01-CA-U1T4. * Error No. 60 can only occur with version FC01-CA-U1T4.
54 Errors 54 Errors
9 Technical data 9 Technical data
9.1 Ambient conditions 9.1 Ambient conditions

rail-mounted surface mounted front panel mounted rail-mounted surface mounted front panel mounted
Storage temperature: -20 … +70 °C -20 … +70 °C -20 … +70 °C Storage temperature: -20 … +70 °C -20 … +70 °C -20 … +70 °C
Ambient temperature: * +10 … +50 °C ** +10 … +50 °C +10 … +50 °C Ambient temperature: * +10 … +50 °C ** +10 … +50 °C +10 … +50 °C
Degree of protection: IP20 IP65 IP65 Degree of protection: IP20 IP65 IP65
* Only if the modules are spaced by at least 10 mm. * Only if the modules are spaced by at least 10 mm.
** The max. ambient temperature of +40 °C applies to all systems fitted with current output C1. ** The max. ambient temperature of +40 °C applies to all systems fitted with current output C1.
9.2 Electrical characteristics 9.2 Electrical characteristics

9.2.1 Power supply 9.2.1 Power supply
DC supply DC supply
Steckerbelegung: Signal name Pin XV Steckerbelegung: Signal name Pin XV
shield 1 shield 1
+UV 2 +UV 2
-UV 3 -UV 3
9.2.1.1 DC voltage supply 9.2.1.1 DC voltage supply
Supply voltage: UVN = DC 24 V * Supply voltage: UVN = DC 24 V *
Input voltage range: UV = DC 19 V to DC 32 V Input voltage range: UV = DC 19 V to DC 32 V
(ripple incl.) (ripple incl.)
Admissible ripple: max. 20 % UV Admissible ripple: max. 20 % UV
Rated current consumption: Ivnk = 170 mA with zero flow Rated current consumption: Ivnk = 170 mA with zero flow
Ivnk = 200 mA with max. flow (end of measuring range) Ivnk = 200 mA with max. flow (end of measuring range)
Power consumption may be up to 300 mA±10 % when analogue output C1 is fitted. Power consumption may be up to 300 mA±10 % when analogue output C1 is fitted.
* DC 12 V possible if the FC01-CA is used without option C1 (analogue output 0/4 … 20 mA). * DC 12 V possible if the FC01-CA is used without option C1 (analogue output 0/4 … 20 mA).
Inrush current: Ip = typ. 3 A (20 µs) Inrush current: Ip = typ. 3 A (20 µs)
Switch-off current: Ikipp = typ. 0.75 A Switch-off current: Ikipp = typ. 0.75 A
Rated power consumption: Pn = 4.1 W with zero flow, voltage outputs Rated power consumption: Pn = 4.1 W with zero flow, voltage outputs
Pn = 4.8 W with max. flow (end of measuring range), Pn = 4.8 W with max. flow (end of measuring range),
voltage outputs voltage outputs
Insulation voltage: supply input - central electronic unit ≥ DC 500 V Insulation voltage: supply input - central electronic unit ≥ DC 500 V
Technical data 55 Technical data 55

9.3 Analogue outputs 9.3 Analogue outputs

The analogue outputs are physically isolated from each other as well as from the electronic The analogue outputs are physically isolated from each other as well as from the electronic
control unit FC01-CA. control unit FC01-CA.
Pin selection for analogue outputs V1, V2 and C1 Pin selection for analogue outputs V1, V2 and C1
Signal name Pin XAO Signal name Pin XAO
NC 1 NC 1
analogue output 1 - flow rate 2 analogue output 1 - flow rate 2
reference ground 1 3 reference ground 1 3
shield 1 * 4 shield 1 * 4
shield 2 * 5 shield 2 * 5
analogue output 2 - temperature 6 analogue output 2 - temperature 6
reference ground 2 7 reference ground 2 7
NC 8 NC 8
NC - not used NC - not used
Analogue output 1 - ANA OUT FLOW (flow output) Analogue output 1 - ANA OUT FLOW (flow output)
Analogue output 2 - ANA OUT TEMP. (temperature output) Analogue output 2 - ANA OUT TEMP. (temperature output)
* Shield ungrounded - apply on one side only. * Shield ungrounded - apply on one side only.
The output is reverse polarity protected. The output is reverse polarity protected.
Insulation voltage: analogue output - analogue output DC 500 V Insulation voltage: analogue output - analogue output DC 500 V
analogue output - central electronic unit DC 500 V analogue output - central electronic unit DC 500 V

9.3.1 Voltage output V1 - 5 V FS 9.3.1 Voltage output V1 - 5 V FS
Signal voltage range: US = 0 V (1 V) to 5 V ±2 % FS Signal voltage range: US = 0 V (1 V) to 5 V ±2 % FS

Max. signal ripple: dUS = 5 % FS Max. signal ripple: dUS = 5 % FS
Min. admissible load resistance: Rl = 1 k Min. admissible load resistance: Rl = 1 k
Max. admissible load capacity: C l = 1 nF Max. admissible load capacity: C l = 1 nF
Max. admissible load inductance: L l = 100 nH Max. admissible load inductance: L l = 100 nH
Short circuit proof: yes (XAO - between all terminals) Short circuit proof: yes (XAO - between all terminals)
9.3.2 Voltage output V2 - 10 V FS 9.3.2 Voltage output V2 - 10 V FS
Signal voltage range: US = 0 V (2 V) to 10 V ±2 % FS Signal voltage range: US = 0 V (2 V) to 10 V ±2 % FS

Max. signal ripple: dUS = 5% FS Max. signal ripple: dUS = 5% FS
Min. admissible load resistance: Rl = 1 k Min. admissible load resistance: Rl = 1 k
Max. admissible load capacity: C l = 1 nF Max. admissible load capacity: C l = 1 nF
Max. admissible load inductance: L l = 100 nH Max. admissible load inductance: L l = 100 nH
Short circuit proof: yes (XAO - between all terminals) Short circuit proof: yes (XAO - between all terminals)
9.3.3 Current output C1 - 20 mA FS 9.3.3 Current output C1 - 20 mA FS
Signal current range: IS = 0 mA (4 mA) to 20 mA ±2 % FS Signal current range: IS = 0 mA (4 mA) to 20 mA ±2 % FS

Max. signal ripple: dIS = 5% FS Max. signal ripple: dIS = 5% FS
Min. admissible load resistance: Rl = 0 Min. admissible load resistance: Rl = 0
Max. admissible load resistance: R l = 250 Max. admissible load resistance: R l = 250

9.4 Signal outputs 9.4 Signal outputs

The signal outputs are physically isolated from each other as well as from the electronic The signal outputs are physically isolated from each other as well as from the electronic
control unit FC01-CA. control unit FC01-CA.
9.4.1 Relay outputs R2 (DC or AC) 9.4.1 Relay outputs R2 (DC or AC)
Pin selection: Signal name Pin XAH Pin selection: Signal name Pin XAH
Limit Switch 1 / shield 1 Limit Switch 1 / shield 1
Limit Switch 1 / N/O 2 Limit Switch 1 / N/O 2
Limit Switch 1 / common 3 Limit Switch 1 / common 3
Limit Switch 1 / N/C 4 Limit Switch 1 / N/C 4
Limit Switch 2 / shield 5 Limit Switch 2 / shield 5
Limit Switch 2 / N/O 6 Limit Switch 2 / N/O 6
Limit Switch 2 / common 7 Limit Switch 2 / common 7
Limit Switch 2 / N/C 8 Limit Switch 2 / N/C 8
Resistive load Resistive load

Max. admissible switching capacity: 50 W Max. admissible switching capacity: 50 W
Max. admissible switching current: 1A Max. admissible switching current: 1A
Max. admissible continuous current: 1A Max. admissible continuous current: 1A
Max. admissible switching voltage: 50 V Max. admissible switching voltage: 50 V
Contact life at 1 A: 3 x 10 5 cycles Contact life at 1 A: 3 x 10 5 cycles
Inductive load - with safety circuit - AC voltage Inductive load - with safety circuit - AC voltage
Max. admissible switching capacity: 125 VA Max. admissible switching capacity: 125 VA
Max. admissible switching current: 1.25 A Max. admissible switching current: 1.25 A
Max. admissible continuous current: 1.25 A Max. admissible continuous current: 1.25 A
Contact life cos ϕ = 0.5: 2.4 x 105 cycles Contact life cos ϕ = 0.5: 2.4 x 105 cycles
Insulation voltage: signal contact - central electronic unit DC 500 V Insulation voltage: signal contact - central electronic unit DC 500 V
signal contact - signal contact DC 500 V signal contact - signal contact DC 500 V

9.4.2 Transistor outputs (DC) 9.4.2 Transistor outputs (DC)
Pin selection: Signal name Pin XAH Polarity Pin selection: Signal name Pin XAH Polarity
/ ERROR emitter 1 - / ERROR emitter 1 -
/ ERROR collector 2 + / ERROR collector 2 +
/ BUSY / PULSE emitter 3 - / BUSY / PULSE emitter 3 -
/ BUSY / PULSE collector 4 + / BUSY / PULSE collector 4 +
Limit Switch 2 emitter 5 - Limit Switch 2 emitter 5 -
Limit Switch 2 collector 6 + Limit Switch 2 collector 6 +
Limit Switch 1 emitter 7 - Limit Switch 1 emitter 7 -
Limit Switch 1 collector 8 + Limit Switch 1 collector 8 +
Voltage level Voltage level

Low level - active: Uce < 0.8 V at IC < 10 mA Low level - active: Uce < 0.8 V at IC < 10 mA
Uce < 1 V at IC < 100 mA Uce < 1 V at IC < 100 mA
High level - passive: Uce < 48 V High level - passive: Uce < 48 V
Uce max = 60 V Uce max = 60 V
max. leakage current ≤ 25 µA max. leakage current ≤ 25 µA
Reverse polarity protection: yes Reverse polarity protection: yes
Short circuit protection: yes Short circuit protection: yes
Resistive load Resistive load

Max. admissible switching capacity: 1.5 W Max. admissible switching capacity: 1.5 W
Max. admissible switching current: 150 mA Max. admissible switching current: 150 mA
Inductive load - L < 100 mH Inductive load - L < 100 mH

(DC voltage - without external safety circuit) (DC voltage - without external safety circuit)
Max. admissible switching capacity: 1.5 VA Max. admissible switching capacity: 1.5 VA
Max. admissible switching current: 40 mA Max. admissible switching current: 40 mA
Capacitive load - C < 20 µF Capacitive load - C < 20 µF
Max. admissible switching capacity: 1.5 VA Max. admissible switching capacity: 1.5 VA
Max. admissible switching current: 1.5 A Max. admissible switching current: 1.5 A
Insulation voltage: signal contact - central electronic unit DC 500 V Insulation voltage: signal contact - central electronic unit DC 500 V
signal contact - signal contact DC 500 V signal contact - signal contact DC 500 V

9.5 Metrological data 9.5 Metrological data

9.5.1 Flow rate measurement 9.5.1 Flow rate measurement
Measuring is possible up to the flow rates indicated in the display range. However, the indicated Measuring is possible up to the flow rates indicated in the display range. However, the indicated
accuracy is no longer guaranteed. The repeatability value remains valid. accuracy is no longer guaranteed. The repeatability value remains valid.
Medium: air Medium: air
9.5.1.1 Monitoring head CSP with sensor adapter type TP-.. 9.5.1.1 Monitoring head CSP with sensor adapter type TP-..
Flow measurement ranges: Flow measurement ranges:
Sensor adapter Measuring range Display range Sensor adapter Measuring range Display range
type in Nm3/h in Nm3/h type in Nm3/h in Nm3/h
TP01 0 … 50 70 TP01 0 … 50 70
TP02 0 … 77 109 TP02 0 … 77 109
TP03 0 … 120 170 TP03 0 … 120 170
TP04 0 … 197 280 TP04 0 … 197 280
TP05 0 … 308 439 TP05 0 … 308 439
TP06 0 … 480 685 TP06 0 … 480 685
Response delay: 3s Response delay: 3s

1) 1)
Accuracy : ± 3% MW ** / ±0.1 % MBE * Accuracy : ± 3% MW ** / ±0.1 % MBE *
Repeatability: ± 1% MW / ±0.5 % MBE Repeatability: ± 1% MW / ±0.5 % MBE
(5 % MBE to 100 % MBE) (5 % MBE to 100 % MBE)
Temperature drift: ± 0.05 %/K/MBE Temperature drift: ± 0.05 %/K/MBE
* MBE - of final value * MBE - of final value

** MW - measured value ** MW - measured value
1) 1)
Please enquire for higher accuracy. Please enquire for higher accuracy.

9.5.1.2 Monitoring head CSF-.. 9.5.1.2 Monitoring head CSF-..

Flow measurement ranges: Flow measurement ranges:
The flow measurement range is determined by the inner pipe diameter (see table). It can be The flow measurement range is determined by the inner pipe diameter (see table). It can be
calculated with the following equation: calculated with the following equation:
Q = VN x a Q = VN x AR
3
Q [Nm /h] - flow quantity Q [Nm3/h] - flow quantity
VN [m/h] - average standard velocity VN [m/h] - average standard velocity
a [m2] - inner pipe cross-section AR [m2] - inner pipe cross-section
Inner pipe diameter Measuring range Display range Inner pipe diameter Measuring range Display range
D in mm in Nm3/h in Nm3/h D in mm in Nm3/h in Nm3/h
20 76 113 20 76 113
30 173 254 30 173 254
40 307 452 40 307 452
50 480 706 50 480 706
60 692 1017 60 692 1017
70 942 1385 70 942 1385
80 1230 1809 80 1230 1809
90 1557 2290 90 1557 2290
100 1922 2827 100 1922 2827
150 4325 6361 150 4325 6361
200 7690 11309 200 7690 11309
250 12016 17671 250 12016 17671
300 17303 25446 300 17303 25446
400 30762 45238 400 30762 45238
500 48066 70685 500 48066 70685
600 69215 101787 600 69215 101787
700 94210 138544 700 94210 138544
800 123049 180955 800 123049 180955
900 155734 229021 900 155734 229021
1000 192265 282743 1000 192265 282743
Setting range for internal pipe diameter: 10.0 mm … 999.9 mm Setting range for internal pipe diameter: 10.0 mm … 999.9 mm
Velocity range: 0 … 68 Nm/s (100 Nm/s) Velocity range: 0 … 68 Nm/s (100 Nm/s)
1) 1)
Accuracy : ± 5 % MW ** / ±0.5 % MBE * Accuracy : ± 5 % MW ** / ±0.5 % MBE *
Repeatability: ± 1 % MW / ±0.5 % MBE Repeatability: ± 1 % MW / ±0.5 % MBE
(5% MBE to 100 % MBE) (5% MBE to 100 % MBE)
Temperature drift: ± 0.05 %/K/MBE Temperature drift: ± 0.05 %/K/MBE

9.5.2 Temperature measurement: 9.5.2 Temperature measurement:
Measuring range: - 40 … +130 °C Measuring range: - 40 … +130 °C

Accuracy: ±1 % MB *** Accuracy: ±1 % MB ***
9.5.3 Electronic control unit FC01-CA 9.5.3 Electronic control unit FC01-CA
Temperature drift: 0.1 %/K/MBE * (CSP-..) Temperature drift: 0.1 %/K/MBE * (CSP-..)
0.05 %/K/MBE * ( CSF-..) 0.05 %/K/MBE * ( CSF-..)
Heating up period until full Heating up period until full
accuracy is reached: 15 min. accuracy is reached: 15 min.
* MBE - of final value * MBE - of final value
** MW - measured value ** MW - measured value
*** MB - measuring range *** MB - measuring range

9.6 Sensor interface 9.6 Sensor interface
9.6.1 Electrical data of the terminal for calorimetric monitoring heads 9.6.1 Electrical data of the terminal for calorimetric monitoring heads
Terminal Mnemonics Data Terminal Mnemonics Data

XSK1 R(HEIZ)-LO Function: terminal for negative pole of heater element XSK1 R(HEIZ)-LO Function: terminal for negative pole of heater element
Drain output of heating current control Drain output of heating current control
Max. sink current: Isink = 88 mA Max. sink current: Isink = 88 mA
Dielectric strength: -0.5 V … +20 V DC Dielectric strength: -0.5 V … +20 V DC
XSK2 R(HEIZ)-HI Function: terminal for positive pole of heater element XSK2 R(HEIZ)-HI Function: terminal for positive pole of heater element
Hi-potential of heater source Hi-potential of heater source
Output voltage range (load dependent) Output voltage range (load dependent)
Ua = 21 V … 24 V DC Ua = 21 V … 24 V DC
Max. current output: Imax = 100 mA Max. current output: Imax = 100 mA
Not short-circuit proof Not short-circuit proof
XSK3 R(Tref)-HI Function: terminal for positive RTD * pole for medium XSK3 R(Tref)-HI Function: terminal for positive RTD * pole for medium
temperature measurement temperature measurement
Input resistance: > 1 G Input resistance: > 1 G
Dielectric strength: -17 V … +30 V DC Dielectric strength: -17 V … +30 V DC
XSK4 R(Tref)-LO Function: terminal for negative RTD * pole for medium XSK4 R(Tref)-LO Function: terminal for negative RTD * pole for medium
temperature measurement temperature measurement
XSK5 AGND Function: analogue ground XSK5 AGND Function: analogue ground
Reference potential of exitation current source for Reference potential of exitation current source for
RTD * operation RTD * operation
XSK6 IS Function: output of exitation current source for XSK6 IS Function: output of exitation current source for
RTD * operation RTD * operation
Exitation current: 1 mA ± 1 % Exitation current: 1 mA ± 1 %
Admissible load range: Rload = 0 … 2 k Admissible load range: Rload = 0 … 2 k
Dielectric strength: ±15 V DC Dielectric strength: ±15 V DC
XSK7 SGND Function: shield ground XSK7 SGND Function: shield ground
XSK8 Terminals for sensor cable shielding XSK8 Terminals for sensor cable shielding
XSK9 R(Tdiff)-LO Function: terminal for negative pole of the heated RTD * XSK9 R(Tdiff)-LO Function: terminal for negative pole of the heated RTD *
XSK10 R(Tdiff)-HI Function: terminal for positive pole of the heated RTD * XSK10 R(Tdiff)-HI Function: terminal for positive pole of the heated RTD *
Dielectric strength: -17 V … +30 V DC
Dielectric strength: -17 V … +30 V DC
* RTD = Resistive Temperature Device
* RTD = Resistive Temperature Device

10 Accessories 10 Accessories
No. Accessory Ordering configuration No. Accessory Ordering configuration
1 Surface mounted housing FC01-CA-FH 1 Surface mounted housing FC01-CA-FH
2 Front mounted housing FC01-CA-ST 2 Front mounted housing FC01-CA-ST
3 Connecting cable for calorimetric monitoring head 3 Connecting cable for calorimetric monitoring head
cable type LifYCY 4 x 2 x 0.2 mm 2 Do+Ka cable type LifYCY 4 x 2 x 0.2 mm 2 Do+Ka
- type 15 / -10 °C … +80 °C highly flexible/paired - type 15 / -10 °C … +80 °C highly flexible/paired
- type 18 / -60 °C … +200 °C non-halogenuous/highly flexible/paired - type 18 / -60 °C … +200 °C non-halogenuous/highly flexible/paired
4 Calorimetric monitoring heads CSP / CSF 4 Calorimetric monitoring heads CSP / CSF
5 Sensor adapter (screw-in or welding type) TP 5 Sensor adapter (screw-in or welding type) TP
6 Ball valve BV 6 Ball valve BV
7 Locking set 01 (for monitoring head CSF-..) 0Z122Z000204 7 Locking set 01 (for monitoring head CSF-..) 0Z122Z000204
64 Accessories 64 Accessories
Index Index
A Seite A Seite
ANA OUT FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 43, 46 ANA OUT FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 43, 46
ANA OUT TEMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 43, 46 ANA OUT TEMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 43, 46
Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 21, 56 Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 21, 56
B B
Ball valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 44 Ball valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 44
BARGRAPH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 46 BARGRAPH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 46
C C
CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 43 CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 43
D D
DISPLAY SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 43, 46 DISPLAY SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 43, 46
E E
ERROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 ERROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
F F
FLOW UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 43, 45 FLOW UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 43, 45
FLOWSCALE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48, 50 FLOWSCALE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48, 50
FREQUENCY OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 26, 40, 46 FREQUENCY OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 26, 40, 46
Front panel mounted version FC01-CA-ST-U1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 56 Front panel mounted version FC01-CA-ST-U1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 56
G G
GAS SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 43, 45 GAS SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 43, 45
I I
Insertion head CSP-.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 44, 60 Insertion head CSP-.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 44, 60
K K
Keypads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Keypads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
L L
LAST ERROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 33 LAST ERROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 33
Leakage measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Leakage measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
LIMIT SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 43, 45 LIMIT SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 43, 45
Low flow suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Low flow suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Index Index
LS1 OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 50 LS1 OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 50

LS1 ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 50 LS1 ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 50
LS2 OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48, 50 LS2 OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48, 50
LS2 ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48, 50 LS2 ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48, 50
M M
Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
MEAS. TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 50 MEAS. TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 50
O O
Operating volume ........................................................3 Operating volume ........................................................3
P P
PARAMETERS, parameter selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 47, 50 PARAMETERS, parameter selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 47, 50
PEAK VALUE MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 33 PEAK VALUE MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 33
PEAK VALUE MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 33 PEAK VALUE MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 33
PIPE SIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 44 PIPE SIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 44
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 20, 55 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 20, 55
PRESS. RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 43, 44 PRESS. RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 43, 44
Push-in monitoring head CSF-11AM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 35, 44, 61 Push-in monitoring head CSF-11AM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 35, 44, 61
R R
Rail-mounted version FC01-CA-U1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 55 Rail-mounted version FC01-CA-U1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 55
Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5, 21, 22, 58 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5, 21, 22, 58
S S
SENSOR CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 44 SENSOR CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 44
SENSOR SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 43, 44 SENSOR SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 43, 44
Sensor adapter TP-.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 60 Sensor adapter TP-.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 60
Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 22, 58 Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 22, 58
STANDARD FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 STANDARD FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Surface mounted housing FC01-CA-FH-U1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 56 Surface mounted housing FC01-CA-FH-U1... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 56
T T
TEMP. UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 43, 46 TEMP. UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 43, 46
TOTALISATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 TOTALISATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Transistor outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5, 21, 24, 59 Transistor outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5, 21, 24, 59
Index Index
X X
XAH - Signal outputs - Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 XAH - Signal outputs - Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
XAH - Signal outputs - Transistor outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 XAH - Signal outputs - Transistor outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
XAO - Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 XAO - Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
XAS - Sekundärstromversorgung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 XAS - Secondary current supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
XSK - Connection of calorimetric monitoring heads type CS_
x . . . . . . . . . . . . . . . . . . . . . 22 XSK - Connection of calorimetric monitoring heads type CS_
x . . . . . . . . . . . . . . . . . . . . . 22
XTF - Keyboard release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 XTF - Keyboard release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
XV - Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 XV - Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Z Z
ZERO SUPP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 33 ZERO SUPP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 33
Index Index
Appendix 1 - Performance of the digital and analogue outputs during the operating and error modes
NOT BUSY and

Duty/ LIMIT LIMIT NO ERROR FREQUENCY ANA OUT ANA OUT
Error status SWITCH 1 SWITCH 2 OUTPUT FLOW TEMP.
Start-up (Reset) ON ON ON ON MAX MAX

Start-up test active OFF OFF OFF OFF MIN MIN
Error No. 1 OFF OFF OFF OFF MIN MIN
Heating period active OFF OFF ON OFF MIN MIN
Normal duty X X ON ON X X
Configuration active OFF OFF ON OFF MIN MIN
Parameter selection active OFF OFF ON OFF MIN MIN
Flow Meter FC01-CA
Error No. 20 X X OFF ON X X

Error No. 60 * X X OFF FA X X
Error No. 40 X X Y ON X X
X = standard performance * When frequency output has been selected.

Y = OFF pulse Note: The occurence of error No. 40/41 will always cause an internal reset.
Appendix 1
FA = frequency output 10 Hz Status of the outputs prior to the error status described → see start-up (reset)
Appendix 1 - Performance of the digital and analogue outputs during the operating and error modes
NOT BUSY and

Duty/ LIMIT LIMIT NO ERROR FREQUENCY ANA OUT ANA OUT
Error status SWITCH 1 SWITCH 2 OUTPUT FLOW TEMP.
Start-up (Reset) ON ON ON ON MAX MAX

Start-up test active OFF OFF OFF OFF MIN MIN
Heating period active OFF OFF ON OFF MIN MIN
Normal duty X X ON ON X X
Configuration active OFF OFF ON OFF MIN MIN
Parameter selection active OFF OFF ON OFF MIN MIN
Flow Meter FC01-CA

Error No. 60 * X X OFF FA X X
X = standard performance * When frequency output has been selected.

Y = OFF pulse Note: The occurence of error No. 40/41 will always cause an internal reset.
Appendix 1
FA = frequency output 10 Hz Status of the outputs prior to the error status described → see start-up (reset)
Flow Meter FC01-CA
Appendix 2 - Menu structure of the FC01-CA (operator dialog)
M
POWER ON!
CODE C xxx
M
HEATING UP *
AIR STANDARD FLOW xx.xx bar / xxx.x PSI TYPE CSP-11AM1BV CODE T xxx
▲+▼ NITROGEN OPERATING FLOW M TYPE CSP-11AM1
DELETE M
12.5 m/s -13.5°C * totalized quantity OXYGEN TYPE CSF-11AM1
M M PIPE SIZE
M CARBON DIOXIDE TYPE So-No. xxx
▲+▼ DELETE xx.xx bar / meas. Temp. 1.013 bar / 0.0 ϒC M
PEAK VALUE MIN
MIN VALUE
M M M
MAIN MENU
▲+▼ DELETE
PEAK VALUE MAX
MAX VALUE
M M
▲+▼ LS1 → F / LS2 → F PERCENT (%) CELSIUS (°C)
CONFIGURATION CODE C xxx
BARGRAPH
LS1 → T / LS2 → F METRE/SEC (m/s) FAHRENHEIT (°F) M
M LITRE/SECOND
▲+▼ LS1 → F / LS2 → T FEET/SEC. (FPS) KELVIN (K)
PARAMETERS LITRE/MINUTE CODE T xxx
LS1 → T / LS2 → T BLANK (no unit)
M METRE3/HOUR →TYPE M
▲+▼ ▲+▼ FEET3/SECOND
ZERO SUPP. M DN25 (1 in)
A SENSOR SELECT FEET3/MINUTE DN32 (1.1/4 in)
M ZERO
M KILOGRAM/SECOND DN40 (1.1/2 in)
LAST ERROR ▲+▼ M
KILOGRAM/MINUTE DN50 (2 in)
B PRESS. RANGE
FS
M KILOGRAM/HOUR
▲+▼ M M
▲+▼ POUNDS/SECOND M
C OPERAT. MODE POUNDS/MINUTE
DELETE
LAST ERROR MIN. FLOW = xx% M POUNDS/HOUR
▲+▼ M
D GAS SELECT LITRE
METRE3 M
M
▲+▼ FEET3
CONFIGURATION MENU
CODE C xxx
MEASURING TIME E LIMIT SWITCHES KILOGRAM M
PARAMETER SELECTION
M M POUNDS
▲+▼ CODE T xxx
LS1 ON F FLOW UNIT M M
M M FREQUENCY OUTPUT?
▲+▼ M → yes other → no TP01 (1/2 in)
LS 1 OFF G TEMP. UNIT TP02 (3/4 in)
MENU
▲ or ▼
M M TP03 (1 in)
▲+▼ M TP04 (1.1/4 in)
LS2 ON H DISPLAY SELECT
FREQUENCY OUTPUT TP05 (1.1/2 in)
M M PULSE/..........(unit)
TP06 (2 in)
▲+▼
LS2 OFF I ANA OUT FLOW M M M
M M
▲+▼
FLOWSCALE J ANA OUT TEMP.*
M M OFFSET OFFSET
END OF PARAM? END OF CONFIG.? M M

▲ or ▼ ▲ or ▼
ZERO ZERO return to configuration menu
M M
M M action
ERROR PARAM. Param. plausible? ERROR CONFIG. Config. plausible?
no no Menues
▲ or ▼ yes ▲ or ▼ yes FS FS
PARAM. OK! CONFIG. OK! ▲ page up
M M
M M ▼ page down
M select and return to config. menu
▲+▼ call menu or delete function
Appendix 2

Flow Meter FC01-CA Flow Meter FC01-CA: User Handbook User Handbook

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Flow Meter FC01-CA Flow Meter FC01-CA

Table of contents Table of contents

2 Installation ...........................................................7 2 Installation ...........................................................7

Table of contents I Table of contents I

3 Operating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 3 Operating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Keypads M MODE, ▲ UP and ▼ DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Keypads M MODE, ▲ UP and ▼ DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

II Table of contents II Table of contents

6 Parameter selection (PARAMETERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 6 Parameter selection (PARAMETERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Table of contents III Table of contents III

IV Table of contents IV Table of contents

1.1 Measuring procedure 1.1 Measuring procedure

Standard volume flow Standard volume flow

1.1.4 Measurements in compressed-air systems 1.1.4 Measurements in compressed-air systems

1.1.4.1 Consumption measurements 1.1.4.1 Consumption measurements

1.1.4.2 Leakage measurements 1.1.4.2 Leakage measurements

1.2 System description 1.2 System description

Power supply DC/DC Power supply DC/DC

1 Input voltage: DC 19 … 32 V 1 Input voltage: DC 19 … 32 V

3 Keyboard/Display: keypads 3 Keyboard/Display: keypads

4 Sensor interface: calorimetric monitoring head type CSx

5 Controller system: signal processing 5 Controller system: signal processing

1.2.1 User interfaces 1.2.1 User interfaces

Power supply: DC 24 V supply Power supply: DC 24 V supply

2.1.1 Selection of material 2.1.1 Selection of material

Stainless steel 1.4571/AISI 316 Ti Stainless steel 1.4571/AISI 316 Ti

Nickel-based alloy (Hastelloy 2.4610) Nickel-based alloy (Hastelloy 2.4610)

2.1.2 Mechanical installation 2.1.2 Mechanical installation

Medium: gases Medium: gases

Styles: G1/2A Styles: G1/2A

Materials of the area Materials of the area

retention slot retention slot

sensor adapter TP-…

sensor adapter TP-…

O ring retention pin O ring retention pin

monitoring head CSP-11.. monitoring head CSP-11..

2.1.2.2.1 Sensor adapter TP-.. 2.1.2.2.1 Sensor adapter TP-..

retention pin retention pin

TP-04M1-SA 32 32 42.4 15 100 50 øD TP-04M1-SA 32 32 42.4 15 100 50

2.1.2.2.2 Ball valve 2.1.2.2.2 Ball valve

round connector round connector

Standard velocity profiles: Standard velocity profiles:

Velocity range at X = 1/8 dia. Velocity range at X = 1/8 dia.

dia. i (internal pipe diameter) dia. i (internal pipe diameter)

Locking set 01 Locking set 01

1 chain 4 x 32 DIN 5685 (approx. 1 m) 1 chain 4 x 32 DIN 5685 (approx. 1 m)

15 …20 x D 5xD 15 …20 x D 5xD

15 …20 x D 5xD 15 …20 x D 5xD

2.1.6 Condensate deposits 2.1.6 Condensate deposits

2.1.7 Electrical connection 2.1.7 Electrical connection

Cable Do + Ka type xx Cable Do + Ka type xx

green green 7 7 R(HEIZ) green green 7 7 R(HEIZ)

red red 4 4 R(Tdiff) red red 4 4 R(Tdiff)

2.2.1 Mechanical installation 2.2.1 Mechanical installation

spring catch spring catch

ø4.5 M16 ø5 to ø8 ø4.5 M16 ø5 to ø8

144 mounting hole 144 mounting hole

2.2.2 Electrical connection 2.2.2 Electrical connection

XV - Power supply XV - Power supply

XTF - Keyboard release XTF - Keyboard release

XV XSK XTF XV XSK XTF

FC01-CA Flow Controller FC01-CA Flow Controller