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Nissan and BMW
Nissan and BMW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Trouble Diagnosis Introduction INFOID:0000000003787653
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
MEF036D
SEF233G
A visual check only may not find the cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on "WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on "Worksheet Sample" should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
SEF234G
cally controlled engine vehicle.
WORK FLOW
Bank 1 Bank 2
A/F sensor 1 terminal ECM terminal A/F sensor 1 terminal ECM terminal
1 35 1 16
2 56 2 75
SEF302U I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause J
P0139 • Harness or connectors
0139 (The sensor circuit is open or shorted)
(Bank 1) Heated oxygen sensor 2 It takes more time for the sensor to respond be- • Heated oxygen sensor 2 K
P0159 circuit slow response tween rich and lean than the specified time. • Fuel pressure
0159 • Fuel injector
(Bank 2) • Intake air leaks
L
NOTE: M
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds. N
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
O
WITH CONSULT-III
TESTING CONDITION:
For better results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30 °C (32 to 86 °F).
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1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C (158°F).
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0222 Throttle position sensor An excessively low voltage from the TP sensor • Harness or connectors
0222 1 circuit low input 1 is sent to ECM. (TP sensor 1 circuit is open or shorted.)
(APP sensor 2 circuit is shorted.)
• Electric throttle control actuator
P0223 Throttle position sensor An excessively high voltage from the TP sensor (TP sensor 1)
0223 1 circuit high input 1 is sent to ECM. • Accelerator pedal position sensor
(APP sensor 2)
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-190, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000003787813
PBIB3459E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• The crankshaft position sensor (POS) signal
is not detected by the ECM during the first
few seconds of engine cranking.
• Harness or connectors
• The proper pulse signal from the crankshaft
P0335 Crankshaft position sen- (The sensor circuit is open or shorted)
position sensor (POS) is not sent to ECM
0335 sor (POS) circuit • Crankshaft position sensor (POS)
while the engine is running.
• Signal plate
• The crankshaft position sensor (POS) signal
is not in the normal pattern during engine run-
ning.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
1. Crank engine for at least 2 seconds and run it for at least 5 seconds at idle speed.
2. Check 1st DTC.
3. If 1st trip DTC is detected, go to EC-204, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000003787826
This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum. EC
If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canister
purge volume control solenoid valve, under the following “Vacuum test” conditions.
The EVAP canister vent control valve is closed to shut the EVAP purge line off. The EVAP canister purge vol-
ume control solenoid valve will then be opened to depressurize the EVAP purge line using intake manifold C
vacuum. After this occurs, the EVAP canister purge volume control solenoid valve will be closed.
PBIB3640E
I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used J
• Fuel filler cap remains open or fails to close.
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve. K
• Foreign matter caught in EVAP canister vent con-
trol valve.
• EVAP canister or fuel tank leaks
• EVAP purge line (pipe and rubber tube) leaks
L
• EVAP purge line rubber tube bent
EVAP control system EVAP control system has a leak, EVAP
P0442 • Loose or disconnected rubber tube
small leak detected control system does not operate prop-
0442 • EVAP canister vent control valve and the circuit
(negative pressure) erly. M
• EVAP canister purge volume control solenoid
valve and the circuit
• Fuel tank temperature sensor
• Drain filter N
• O-ring of EVAP canister vent control valve is
missing or damaged
• EVAP canister is saturated with water
• EVAP control system pressure sensor O
• Fuel level sensor and the circuit
• Refueling EVAP vapor cut valve
• ORVR system leaks
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CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the
MIL may come on.
• If the fuel filler cap is not tightened properly, the MIL may come on.
• Use only a genuine NISSAN rubber tube as a replacement.
F
SEF362Z
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step. L
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
M
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V with ignition
N
switch ON
1. Turn ignition switch ON.
2. Wait at least 10 seconds.
3. Check 1st trip DTC. O
4. If 1st trip DTC is detected, go to EC-323, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000003787980
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1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground screws on the body.
BBIA0364E
PBIB2066E
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up. K
NOTE: N
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds. O
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION: P
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-372, "Diagnosis Procedure".
The electrical load signal (Headlamp switch signal, etc.) is transferred through the CAN communication line
from BCM to ECM via IPDM E/R.
Diagnosis Procedure INFOID:0000000003788061
Condition Indication
Rear window defogger switch: ON ON
Rear window defogger switch: OFF OFF
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
2.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Check “LOAD SIGNAL” indication under the following conditions.
Condition Indication
Lighting switch: ON at 2nd position ON
Lighting switch: OFF OFF
OK or NG
OK >> GO TO 3.
NG >> GO TO 5.
3.CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION
Select “HEATER FAN SW” and check indication under the following conditions.
Condition Indication
Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
4.CHECK REAR WINDOW DEFOGGER SYSTEM
Refer to DEF-47, "Filament Check".
ECU DIAGNOSIS A
ECM
CONSULT-III Reference Value in Data Monitor Mode INFOID:0000000003788078
EC
Remarks:
z Specification data are reference values.
z Specification data are output/input values which are detected or supplied by the ECM at the connector. C
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in spite of the
ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM according to the signals
input from the camshaft position sensor and other ignition timing related sensors. D
MONITOR ITEM CONDITION SPECIFICATION
• Run engine and compare CONSULT-III value with the tachometer indica- Almost the same speed as the
ENG SPEED
tion. tachometer indication.
E
MAS A/F SE-B1 See EC-79.
B/FUEL SCHDL See EC-79.
A/F ALPHA-B1 F
See EC-79.
A/F ALPHA-B2
COOLAN TEMP/S • Engine: After warming up More than 70°C (158°F)
A/F SEN1 (B1) G
• Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 2.2 V
A/F SEN1 (B2)
• Revving engine from idle to 3,000 rpm quickly after the following conditions
HO2S2 (B1) are met. H
0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 (B2) • After keeping engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no load
• Revving engine from idle to 3,000 rpm quickly after the following conditions I
are met.
HO2S2 MNTR (B1)
- Engine: After warming up LEAN ←→ RICH
HO2S2 MNTR (B2)
- Keeping engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load J
• Turn drive wheels and compare CONSULT-III value with the speedometer Almost the same speed as the
VHCL SPEED SE
indication. speedometer indication
BATTERY VOLT • Ignition switch: ON (Engine stopped) 11 - 14V K
• Ignition switch: ON Accelerator pedal: Fully released 0.5 - 1.0V
ACCEL SEN 1
(Engine stopped) Accelerator pedal: Fully depressed 4.2 - 4.8V
L
• Ignition switch: ON Accelerator pedal: Fully released 0.5 - 1.0V
ACCEL SEN 2*1 (Engine stopped) Accelerator pedal: Fully depressed 4.2 - 4.8V
TP SEN 1-B1
• Ignition switch: ON Accelerator pedal: Fully released More than 0.36V M
(Engine stopped)
TP SEN 2-B1 Accelerator pedal: Fully depressed Less than 4.75V
• Selector lever: D
EVAP SYS PRES • Ignition switch: ON Approx. 1.8 - 4.8V
N
START SIGNAL • Ignition switch: ON → START → ON OFF → ON → OFF
EC
O
AABIA0017GB
When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
A
REMOVAL
1. Remove engine room cover using power tool. Refer to EM-24, "Removal and Installation".
EC
2. Remove air duct and resonator assembly. Refer to EM-25, "Removal and Installation".
3. Disconnect intake valve timing control position sensor connector (LH).
4. Remove intake valve timing control position sensor (LH) (1) from C
Intake valve timing control solenoid valve cover (LH) (3).
AWBIA0141ZZ
F
INSTALLATION
Installation is in the reverse order of removal.
CAUTION: G
Replace the O-ring (2) of the intake valve timing control position sensor with a new one, then lubricate
O-ring with engine oil before installing.
H
Intake valve timing control position sensor bolt : 9.6 N·m (0.98 kg-m, 85 in-lb)
AWBIA0143ZZ
INSTALLATION N
Installation is in the reverse order of removal.
CAUTION:
Replace the O-ring (2) of the intake valve timing control position sensor with a new one, then lubricate O
O-ring with engine oil before installing.
Intake valve timing control position sensor bolt : 9.6 N·m (0.98 kg-m, 85 in-lb)
P
Camshaft Position Sensor (PHASE) INFOID:0000000003788101
REMOVAL
1. Remove engine room cover using power tool. Refer to EM-24, "Removal and Installation".
2. Remove air duct and resonator assembly. Refer to EM-25, "Removal and Installation".
3. Disconnect camshaft position sensor connector.
Revision: November 2008 EC-487 2009 Titan