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14 (2022) 100154

Contents lists available at ScienceDirect

International Journal of Thermofluids


journal homepage: www.sciencedirect.com/journal/international-journal-of-thermofluids

RELAP5 application for water hammer analysis in different


thermal-hydraulic systems
Algirdas Kaliatka *, Mindaugas Vaišnoras, Mindaugas Valinčius, Tadas Kaliatka
Laboratory of Nuclear Installation Safety, Lithuanian Energy Institute, Breslaujos str. 3, LT-44403 Kaunas, Lithuania

A R T I C L E I N F O A B S T R A C T

Keywords: The water hammer phenomenon investigations employing RELAP5 code with one-dimensional two-fluid six-
Water hammer phenomenon equation models of water and steam flow were performed and the main results shared in this paper. The
Piping systems capability of RELAP5 code to simulate transients leading strong pressure pulses was investigated employing the
Modelling of thermal-hydraulic processes
measurement results of three test facilities for different water hammer types: PPP at UMSICHT, CWHTF at FZR
Dresden and PMK-2 at AEKI. Based on the benchmarking results the recommendations for the modelling of
piping systems, which could be affected by different types of water hammer were developed and tested. The
recommendations cover selection of thermal-hydraulic system conditions, parameters of modelling and RELAP5
code correlations. These recommendations have enabled to develop a detail RELAP5 models for the simulation of
water hammer effects in further research works. The applications of RELAP5 code for water hammer analysis in
different thermal-hydraulic systems (RBMK-1500 reactor main circulation loop, targets cooling/heating circuit in
Wendelstein 7-X experimental stellarator facility and pipelines in district heating system) are presented in this
paper. The performed analyses of transients demonstrated that the pressure pulsations could appear in all these
systems as results of check valve closures. However, pressure surges are not so strong due to specific of such
systems and integrity of pipelines remains not violated.

could occur if hot steam meets large accumulations of condensate in


1. Introduction insufficiently drained pipe, or in case of sub-cooled condensate is fed
into a pipe that is partially filled with flash steam. In both cases the very
Water hammer is a very strong pressure pulses or surges, which can fast changes in volume could occur (in first case - sudden evaporation, in
occur in any system of fluid-conducting pipes. The stresses on the pipes, second - the condensation of flash steam), which cause water hammer
valves and apparatus due to water hammer can be so high that the with strong pressure surges. The other authors all water hammers clas­
equipment concerned is damaged or in extreme cases actually bursts. sifying in three types [2]: (a) rapid valve operation events; (b)
The designers of fluid systems seek to avoid this extremely dangerous void-induced water hammer; (c) condensation-induced water hammer.
phenomenon, investigating possible conditions, which initiate forma­ Such classification of water hammer types is discussed in Section 2.
tion of water hammer. This is especially relevant for the nuclear reactors Extensive studies have been performed to assess the capabilities of
cooling system, because failure of such system due to that phenomenon thermohydraulic computer codes for the simulation of water hammers
could lead to the severe accidents. and pressure surges in piping systems. The customizing of widely-used
In different sources could be found slightly different classification of system thermohydraulic codes (like RELAP5, ATHLET, CATHARE,
water hammer. Some authors are distinguishing two types: (a) hydraulic which models one- and two-dimensional flow and heat transfer pro­
and cavitational water hammer and (b) thermal water hammer type [1]. cesses) for the modelling of water hammer phenomenon looks particu­
In case of hydraulic and cavitational water hammer, abrupt close of larly enticing, because system codes are widely used for the analysis of
valve stops the fluid flow, the kinetic energy is converted to pressure response of nuclear reactor and its cooling system in case of different
energy and a water hammer pulse is produced upstream of the valve. At transients and loss of coolant accidents. Different authors performed
the same time, downstream of the valve, the liquid is moving from applications using different system thermohydraulic codes – the results
inertia, that leads to the drop of pressure, locally evaporation of liquid are discussed in following section of this manuscript. However, all in­
and formation of a "cavitation bubble". The thermal water hammer vestigations were related to the selected type of water hammer and

* Corresponding author.
E-mail address: algirdas.kaliatka@lei.lt (A. Kaliatka).

https://doi.org/10.1016/j.ijft.2022.100154
Received 8 March 2022; Received in revised form 24 April 2022; Accepted 28 April 2022
Available online 30 April 2022
2666-2027/© 2022 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154

Nomenclature ρ [kg/m3]Density
υ [m/s]Velocity
A [m2] Flow cross-sectional area
Bx [m/s2] Body force in x coordinate direction Subscripts
C [-] Coefficient of virtual mass 1, 2 boundaries 1 and 2
DISS [W/m3] Energy dissipation function atm ambient
Dx [m] Cell size f liquid
F [N] Reaction force g gas
FIF [s− 1] Interface drag coefficient (liquid) m mixture
FIG [s− 1] Interface drag coefficient (gas) w wall
FWF [s− 1] Wall drag coefficient (liquid) wf “wall to liquid”
FWG [s− 1] Wall drag coefficient (gas) wg “wall to gas”
g [m/s2] Gravitational constant s saturation
h’ [J/kg] Enthalpy, associated with wall interface mass Abbreviation
transfer BWP Bottom Water Pipes in RBMK cooling circuit
h* [J/kg] Enthalpy, associated with bulk interface mass CCFL Counter Current Flow Limit
transfer CWHTF Cold Water Hammer Test Facility
HIG [-] Volumetric interfacial heat transfer coefficient for gas DHS District Heating Systems
phase ECCS Emergency Core Cooling System in RBMK
HIF [-] Volumetric interfacial heat transfer coefficient for GDH Group Distribution Header in RBMK cooling circuit
liquid phase GRS Gesellschaft Fuer Reaktorsicherheit (German society on
L [m] Length of straight pipe section safety of installations and reactors)
m [kg/s] Mass flow HEM Homogeneous Equilibrium Model
P [Pa] Pressure LEI Lithuanian Energy Institute
Q [W/m3] Volumetric heat addition rate MCC Main Cooling Circuit
t [s] Time MCP Main Circulation Pump
U [J/kg] Specific internal energy PMK Paks Model Experiment
v [m/s] Phasic velocity RBMK Russian abbreviation for “Large-power channel-type
x [m] Spatial coordinate reactor”
T [oC] Temperature RELAP Reactor Excursion and Leak Analysis Program
Δt [s] Time elapsed from the beginning of the condensation PPP Pilot Plant Pipework
implosion SUSA Software for Uncertainty and Sensitivity Analyses
Special characters UMSICHT Fraunhofer Institute for Environmental, Safety and
x, α [-]Volumetric gas fraction Energy Technology
Γ [kg/m3s]Volumetric mass exchange rate

selected test facility. The scientific novelty of the work presented in this Mass conservation (for gas and liquid phase, respectively):
manuscript – developed and tested recommendations for the modelling
∂( ) 1 ∂( )
of piping systems (filled with single or two-phase coolant), which could αρ + αg ρg vg A = Γg (1)
∂t g g A ∂x
be affected by different types of water hammer.
Lithuanian Energy Institute (LEI) has been employing RELAP5 code ∂( ) 1 ∂( )
[3] for justification of Ignalina Nuclear Power Plant safety since 1992. αρ + αf ρf vf A = Γf (2)
∂t f f A ∂x
RELAP5, as the other similar one-dimensional system code, is describing
Momentum conservation (for gas and liquid phase, respectively):
the flow of water and steam using six-equation system (mass, mo­
mentum and energy conservation equations for gas and liquid phase)
[3]:

∂vg 1 ∂v2 g ∂P ( ) ( ) ( )
αg ρg A + αg ρg A = − αg A + αg ρg Bx A − αg ρg A FWG vg + Γg A vgl − vg −
∂t 2 ∂x ∂x
[ ( ) ] (3)
( ) ( ) ∂ vg − vf ∂vg ∂vf
− αg ρg A FIG vg − vf − Cαg αf ρm A + vf − vg
∂t ∂x ∂x

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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154

∂vf 1 ∂v2f ∂P ( ) ( ) ( )
αf ρf A + αf ρf A = − αf A + αf ρf Bx A − αf ρf A FWG vf + Γg A vfl − vf −
∂t 2 ∂x ∂x
[ ( ) ] (4)
( ) ( ) ∂ vf − vg ∂vf ∂vg
− αf ρf A FIF vf − vg − Cαf αg ρm A + vg − vf
∂t ∂x ∂x

Energy conservation (for gas and liquid phase, respectively): pump, pipelines and fast closure valve. After very fast valve closure,
because the water moves on, the pressure downstream the valve de­
∂( ) 1 ∂( ) ∂α P ∂ ( )
ρAU + ρ αg Ug v g A = − P g − ρ v A + Qwg + Qig creases to saturation and big steam bubble is created. Since the pressure
∂t g g g A ∂x g ∂t A ∂x g g
′ at the reservoir, which is connected to the piping, is constant, the water
+ Γig h∗g + Γw hg + DISSg flows backwards. As a consequence, the steam bubble condenses
(5) downstream at the closed valve and causes a cavitational hammer
(pressure peak) of approximately 4.5 MPa.
∂( ) 1 ∂( ) ∂α P ∂ ( )
The second type of water hammer (void-induced water hammer) was
ρAU + ρ αf Uf vf A = − P f − α v A + Qwf + Qif
∂t f f f A ∂x f ∂t A ∂x f f investigated in Forschungszentrum Rossendorf CWHTF experimental
− Γif h∗f − Γw h’f + DISSf (6) facility [7, 10]. The test section in this facility consists of “U form” pipe,
The hydrodynamic model of RELAP5 can contain non-condensable with closed end at vertical pipe section in one and water tank at other
components in the steam phase and a soluble component in the water side. The cold-water hammer occurred when movement of water is
phase. The modelling of two-phase flow is a strong side of RELAP5, started and sub-cooled water interacted with condensing steam in the
because the two-fluid model is consistent, stable, and convergent [4]. closed end at the top of vertical pipe. The condensation of steam in
This simulation tool allows users to model the behaviour of the nuclear evacuation area creates pressure difference between the tank and the
reactor coolant system and the core for various operational transients closed end, which accelerates water in the pipe. When this accelerated
and postulated accidents. Because RELAP5 code is widely used for a long water column is suddenly stopped by the closed end of the pipe, the
time, a very detailed code verification was performed for a wide area of void-induced water hammer happens.
processes [5]. As there was wide experience in use of this program tool The experiment of condensation-induced water hammer (third type)
in the Lithuanian Energy Institute, the RELAP5 code was used also for was performed in PMK-2 test facility [8, 11] at Hungarian Atomic En­
the investigation of water hammer type transients. The suitability of ergy Institute. The test section consists of horizontal pipe, where hot
RELAP5 code in simulation of water hammer phenomenon was inves­ steam is connected to the left and cold-water tank – to the right end
tigated employing the experimental investigations performed at accordingly. During the experiment the cold water begins to flow into a
different test facilities. The data from three test facilities: PPP at horizontal pipe section filled with steam. When water penetrates into
UMSICHT [6], CWHTF at FZR Dresden [7] and PMK-2 at AEKI [8] cover the pipe, the steam is condensed and flows over a water surface in the
a wide range of geometries and thermodynamic conditions, and take opposite direction. When the velocity of counter-current flow increases,
into account different void fraction, pressures, temperatures and flow the steam-water surface becomes wavy. Due to the appearance of Kel­
rates as well as the mechanisms of water hammers (fast flow transient, vin–Helmholtz instability, the wave becomes unstable and grows to
void or condensation induced water hammer). Based on the comparison block the whole cross-section. When the pipe is blocked with the water
of experimental measurements with calculation results, the recom­ slug, steam bubble remains closed within water inlet and water slug.
mendations for the model development and modelling of water hammer Finally, the strong water hammer appears due to condensation of such
phenomenon were developed. The developed recommendations were steam bubble.
supported by uncertainty and sensitivity analysis. The main findings are Experiments performed on these three test facilities differ from each
presented in Section 2. The following sections 3 – 5 demonstrate the other by the mechanisms of water hammer, by the range of pressures
suitability of developed recommendations based on the analysis of water and temperatures as well. Because all experimental results give very
hammer in different thermal-hydraulic systems (main circulation loop of precise data regarding thermal hydraulic aspects, they were used by LEI
RBMK-1500 reactor, targets cooling / heating circuit in Wendelstein 7-X scientists for the RELAP5 code validation and establishment of recom­
experimental stellarator facility and pipelines in district heating mendations for water hammer phenomenon modelling. The model of
system). UMSICHT facility was developed using RELAP5/Mod3.3 code. The
nodalization scheme is presented in Fig. 1. The water reservoir together
with pump is modelled using two time-dependant volumes (components
2. Development of recommendations for the modelling of water
“500′′ for the modelling of injection and “650′′ – for the water return)
hammer
with specified constant pressures and temperatures to obtain steady
state water velocity in piping system of facility. The water supply line
The recommendations for the modelling of different types of water
after pump is modelled by pipe element “753′′ , the initiator of water
hammer in different piping systems, filled by single or two-phase
hammer – a shut-off valve is represented as component “754′′ . The
coolant, were developed performing modelling of different experi­
segment of actual facility piping with the Bridge 1 downstream the valve
ments and analysing influence of different RELAP5 code parameters.
was modelled using the pipe component “755′′ . Last segment of piping
The main findings were supported by uncertainty and sensitivity
with the new pipe Bridge 2 was modelled employing the pipe component
analysis.
“758′′ . The pipe elements are connected together with single junction
components. The detailed description of the UMSICHT experimental
2.1. Modelling of water hammer phenomenon in experimental facilities facility model is provided in paper [12].
Fig. 2(a) shows the measured pressure in the Pilot plant pipework
The most known experimental investigations of first type of water (UMSICHT) experiment (dot line) compared with the calculated
hammer (valve-induced water hammer) are the experiments performed RELAP5/Mod3.3 code data (continuous line). The experiment was
at Fraunhofer Institute for Environmental, Safety and Energy Technol­ performed at the initial water velocity equal to 4 m/s. Pressure was
ogy, UMSICHT [6, 9]. The experimental facility consists of water tank,

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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154

Fig. 1. UMSICHT RELAP5/Mod3.3 code model nodalization scheme.

Fig. 2. Pressure history (a) and average void fraction (b) for a quick shut-off of the valve at steady state water velocity 4 m/s (UMSICHT experiment).

Fig. 3. Pressure history (a) and simulated mass transfer rate per unit volume (b) near the closed end of the pipeline (CWHTF experiment).

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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154

measured downstream the shut-off valve. The calculations showed that Fig. 4).
after the valve has been closed, the pressure downstream the closed The results of UMSICHT test facility experiment calculation per­
valve decreases to the saturation pressure. Within the first 3 s the void formed in LEI employing RELAP5 code were compared to MONA and
(steam) fraction in this pipe section increases and reaches a value of over FLOWMASTER codes calculation results, received by other authors. The
0.95, i. e. the pipe is almost completely empty (Fig. 2(b)). Due to created MONA code is a general flow simulator for steam-water/inert gas sys­
vacuum, the water flow changes direction, then the very fast conden­ tems and has been developed with the objective of updating the hy­
sation of steam starts, as a result, the steam fraction decreases rapidly. draulic modelling. MONA contains a set of 7 conservation equations,
The collapse of the steam downstream the closed valve causes the based on the modelling of three flow fields: the bulk water or the water
pressure peak. The generated pressure wave travels through the pipe­ film at the wall, the water droplet field and the gas or steam phase. Thus,
line, is reflected at the entrance into the water storage tank and returns 3 mass conservation equations, 2 momentum and 2 energy equations are
back. Comparing to the first pressure peak, the pressure of reflected solved [14]. The main difference of the cavitation model used in the
wave is smaller. A new cavitation bubble is generated, when the sec­ software code FLOWMASTER in comparison to the 3-phase-model used
ondary wave reaches the closed valve. This process is repeating for in MONA, is that using the Discrete-vapour-Cavity model, sudden
several times and each time a new water hammer with decreasing changes of gas content in the liquid (e. g. in case of pressure decrease)
amplitude is observed. cannot be calculated using FLOWMASTER code. The comparison of
The RELAP5 code models of Forschungszentrum Rossendorf CWHTF MONA, FLOWMASTER and RELAP5 results with experimental data is
test facility in details are shown in paper [2]. The comparison of presented in Fig. 5. The pressure was monitored / calculated at the
calculated and measured pressures near the closed end of the pipe in position downstream the closed valve. As seen in Fig. 5(a), the first
case of void-induced water hammer analysis is presented in Fig. 3(a). cavitation hammer matches the measured value of pressure very well in
The first pressure peak appears at time moment t= 0.15 s after the water RELAP5 calculation and reasonably well in FLOWMASTER calculation.
movement starts. This first calculated pressure peak match very well the Concerning the following condensation hammers, the pressures calcu­
measured first pressure peak as well as in UMSICHT facility test case lated with FLOWMASTER code are too high and the peaks appear with
simulation (see Fig. 3(a)). Unfortunately, the following pressure peaks an accumulating time delay. Simulating with MONA code, the first
are stronger in calculation results and appear with higher frequency. cavitational hammer is too low in comparison with measured data and
However, correct prediction of the first (and the highest) pressure peak RELAP5 calculation, but the frequency agrees quite well in comparison
is the most important analysing the safe operation of the hydraulic with the experimental data (see Fig. 5(b)).
systems. The calculated total mass transfer rate per unit volume at the The comparison of CWHTF experiment measurements with calcula­
vapour/liquid interface in the bulk fluid for vapour (steam) gen­ tions performed in LEI employing RELAP5 code and WAHA code
eration/condensation is presented in Fig. 3(b). The negative steam calculation results [15] is presented in Fig. 6. The mathematical model
generation rate means condensation and the positive – evaporation. The of the WAHA code is a one-dimensional, six-equation, two-fluid model,
figure shows, that the pressure peaks appear at the very end of similar to the models of RELAP, CATHARE or TRAC computer codes. In
condensation process, when it changes into the evaporation. WAHA code, as basic equations, the mass, momentum and energy bal­
One of the major difficulties in modelling two-phase flow is the fact ances for vapour and liquid, without terms for wall-to-fluid heat transfer
that the geometry of the interface between the two phases (i.e. steam [16] are used. The graphs in Fig. 6 shows pressure time-history all
and water) is not known a priori, since the way in which the phases are calculated and experimental in a point just near the closed end of the
going to be distributed with respect to each other (i.e. the flow pattern) pipe. As seen in Fig. 6, the WAHA code calculated pressure peaks
is also part of the solution. Investigations [13] have shown that for over-predict the measured pressure peaks and under-predict the damp­
subcooled boiling the closure relations are mostly empirical and ing of the system. Probable reason for discrepancy is the presence of the
flow-pattern dependant. The complexity of this type of models makes it dissolved air in the water and in the steam bubble under the closed end
difficult if not impossible to determine cause-effect relationships in the of the pipe. Even a very small fraction of the non-condensable air
results of the simulations. The carried-out investigations using RELAP5 significantly reduces the sharpness and the height of the pressure peak.
code [3] have shown that for the modelling of water hammer phe­ As WAHA does not contain the option for the simultaneous presence of
nomenon related to subcooled boiling, the Homogeneous Equilibrium the non-condensable gas and steam, the CWHTF experiment cannot be
Model (HEM) could reproduce the pressure peaks reasonably well. The reliably simulated with WAHA code.
HEM option in RELAP5 solution means instantaneous relaxation of heat, Regarding the third type - condensation-induced water hammer – it
mass and momentum transfer, while the simulation of the experiment is necessary to note, that this type of water hammer transients is still not
without HEM options missed the measured pressure time-history (see very well understood and so far, there are no one-dimensional system
codes, which could simulate this type of pressure pulses accurately.
Successful simulation of the condensation-induced water hammer re­
quires description of the horizontally stratified and dispersed flow re­
gimes and criteria for transition between both flow regimes. In RELAP5
code simulation the steam condensation process occurs slowly, conse­
quently the flow regimes change from the horizontally stratified to the
bubbly, without formation of the steam slug. Moreover, the transition
between the flow regimes is smoothed inside the code, in order to avoid
numerical disturbances and fluctuations. This explains why results of
LEI investigations showed that the RELAP5 code couldn’t capture
condensation-induced water hammer phenomenon; i.e., calculation
performed with this code did not predict any pressure peak observed in
test facility experiment.
On the other hand, LEI is performing experimental and theoretical
investigation of condensation implosion events. The special experi­
mental facility named “Pulser” [17], which was intended to induce a
controlled rapid condensation even, was developed. The experiments
Fig. 4. RELAP5 code simulation of CWHTF experiment employing HEM op­ showed that there is a range of specific conditions that are necessary to
tions and without HEM options. obtain a rapid condensation pulse, which is driven by a

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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154

Fig. 5. Comparison of UMSICHT experimental results at steady state water velocity 3 m/s and FLOWMASTER (a) MONA (b) and RELAP5 codes calculation results.

unknown and thermal equilibrium is not reached, thus the traditional


heat transfer coefficient definition is of limited use. A possible way to
proceed is to use the measured condensation rate, assume a constant
heat transfer area (e.g. the RELAP code uses V/L, where V is the volume
of the node and L is its length) and to backout an effective heat transfer
coefficient. For implementation in RELAP this parameter must be recast
in terms of the volumetric phasic coefficients (HIF and HIG) used in the
RELAP energy balance:
( )
Qif = HIF T s − Tf (7)
( )
Qig = HIG T s − Tg (8)

where, Qif and Qig are the volumetric heat addition rate from interphase
surface to liquid and gas, used in energy conservation Eqs. (5 and 6).
Energy transfer rates are evaluated explicitly, as it becomes very small in
a dynamic environment, it lags behind the actual temperature
difference.
Fig. 6. First pressure peak near closed end in RELAP5 code calculation,
To simulate the experiments, performed in “Pulser” facility, RELAP5
compared with CWHTF experimental results and WAHA code calculation.
code has been modified to introduce a time-based function of heat
transfer coefficient during the condensation pulse, and manually trig­
gering the initiation of the condensation pulse according to the experi­
mental results. A trend for the heat transfer coefficient was found using
iterations, so that experimental data matches the modelling results [17]:

HIG = 1000(Δt)2 + 5e2.5Δt + 2000 (9)

where Δt is time elapsed from the beginning of the condensation


implosion. The modelling results show that with these modifications, the
whole system response to the condensation pulse fits quite well with the
experimental data (Fig. 7).
The same technique could be used to model the condensation
induced water hammer inside pipes and predict the magnitude of the
resulting pressure peak, or any other system response (e.g. as in [17]).

2.2. Main findings regarding modelling of water hammer phenomenon

The benchmarking calculations presented above demonstrated the


Fig. 7. Modelling of pressure transient in the “Pulser” experimental facility excellent suitability of RELAP5 code for the modelling of water hammer
with the original and modified RELAP5 code versions. due to rapid valve operation events and acceptable suitability for the
void-induced water hammer modelling. The text below discusses the
positive-feedback effect, in an initially stratified two-phase system. Then parameters influencing calculation results and presents the recommen­
LEI performed a study [18] to replicate the experimental results in a dations for model development.
simulation of the same experimental facility, using a system code The influence of parameters of thermal-hydraulic system conditions
RELAP5. As it was mentioned above, the simulation of the rapid (initial liquid flow velocity, pressure, water temperature and flow en­
condensation event appears to be too complicated for the system code: ergy loss coefficient in the piping) also the RELAP5 modelling parame­
the process is extremely dynamic, both the phasic interface and the ters (valve closure time, calculation time step and scheme nodalization)
phasic temperatures change continuously. The investigations showed, for the water hammer due to rapid valve operation events and void-
that the generation and disruption of waves in fluid (above which is induced water hammer were investigated in papers [12, 2]. What
steam) is very important. Since in this case the surface area A is about the influence of liquid flow velocity – the analysis of experiments,

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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154

mentioned above) the time step usually has to be reduced to a rather


small number. Thus, the cell nodalization scheme must be implemented
to give a small length dimension. According the investigations, pre­
sented in [2] the length of one computational cell should not exceed 0.5
m in the modelled pipelines where water hammer is expected. Graphs in
Fig. 8 show the performed analysis to evaluate the influence of cell sizes
in the pipe components. As it is seen from figure, the values of pressure
peaks and the frequencies of cavitational pressure peaks are different in
these investigated cases. The model cell length was decreased to Dx =
0.5 m to obtain the best agreement with measured value. However, finer
nodalization does not affect the value of first pressure peak.
The uncertainty and sensitivity analysis with employing the GRS
methodology [19] together with the statistical package SUSA [20] has
been used in LEI for many years. Such analysis allows not only to
evaluate safety margins, but also could be used for the model
Fig. 8. RELAP5 calculations using different cell sizes in the pipeline improvement. The uncertainty and sensitivity analysis of water hammer
(UMSICHT experiment). experiment, performed at UMSICHT test facility, has allowed to assess
the influence of initial and boundary conditions and RELAP5 code
performed at UMSICHT showed that higher initial fluid velocity corre­ models, assumptions and correlations to the calculation results.
sponds to stronger pressure peaks downstream the closed valve. From Regarding RELAP5 code correlations, were analysed the influence of
another hand, the fluid velocity is dependant on several factors, the most different possibilities for physical description of specific phenomena:
important of which is flow energy loss coefficient. The lowest value of
energy loss coefficient defines higher pressure peaks resulting from • Water packing: it specifies whether the volume filling with water
water hammer. Thus, it is necessary to select initial thermal-hydraulic packing scheme is to be used or not to be used.
system conditions and flow energy loss coefficients in pipelines very • Vertical stratification: it specifies whether the model of two-phase
properly, to obtain correct initial fluid velocity in system. media vertical stratification is enabled or disabled.
The performed analyses showed that another important factor, • Modified PV term in the equations: it specifies whether the modified
which determines water hammer due to rapid valve operation events, is potential pressure energy model is applied or not applied.
valve closing time. The shorter the valve closing time – the greater • Counter current flow limit (CCFL): it specifies whether the model is
pressure peaks occurred. For greater closing time, the reflected pressure applied or not applied.
wave returns to the valve, which is still partially opened, and this re­
duces the maximum pressure in the pipe. Thus, it is very important to However, the performed sensitivity analysis has shown that most
correctly simulate the valve, to describe properly the nature of valve’s contributing uncertain parameters with respect to the maximum pres­
flapper movement. sure values are valve closing rate, the flow energy loss coefficient in the
Performing water hammer analysis using RELAP5 code, the close piping, the pressure at the pump header and the water temperature. The
attention must be paid to the calculation time step. In RELAP5 code the influence of RELAP5 code models, assumptions and correlations to the
Courant limit of acoustic wave is the time required for a wave to travel at calculation results was negligible. Based on the modelling experience it
the sonic velocity through any given model cell. In case of rapid fluid is recommended to apply the options, where all models (water packing,
transients an explicit integration scheme leads to sometimes large nu­ vertical stratification, modified PV and CCFL) are actuated.
merical errors, unless a time step is selected much smaller than the Fig. 9 presents 100 achieved results for the first pressure peak, which
maximum allowed by the Courant condition. The performed bench­ occurs approximately after 3.3 s from the fast valve closure. Results of
marking showed, that the ratio of current time step and current Courant the uncertainty analysis, presented in Fig. 9 have shown that after
time step should not exceed 0.1 at modelling of water hammer transients assessment within the selected range of variation of input parameters
using RELAP5 code. The next parameter, which has significant impact – the peak pressure value of all performed calculations could differ on
the cell size of developed nodalization. In the case of water hammer the approximately 4% (range of values within 3.99 MPa and 4.15 MPa). A
pressure wave is generating fast and propagates in the pipe at the speed more detailed uncertainty and sensitivity analysis of UMSICHT water
of sound. The sonic velocity is usually quite high and (as it was hammer test is presented in the paper [12].
The research analysis of different water hammer transients, sup­
ported by uncertainty and sensitivity analysis, enabled to draw the
following conclusions and to give recommendations on modelling of this
phenomenon using best estimate system analysis code RELAP5:

• Comparison of results of the experimental investigations and


modelling the ranges of RELAP5 code application to simulate water
hammer type transients justified the suitability of code for modelling
of rapid valve operation events and void-induced water hammer.
• As RELAP5 is one-dimensional, therefore this system analysis code
cannot model the three-dimensional phenomenon of condensation-
induced water hammer.

The carried-out investigations both benchmarking and uncertainty


and sensitivity analysis have shown that parameters of thermal-
hydraulic system conditions (valve closure time, flow energy loss coef­
ficient in the piping, pressure, water temperature, initial fluid velocity)
Fig. 9. Comparison of measured pressure peak with the calculations using and the parameters of modelling (calculation time step, scheme nodal­
SUSA generated runs (UMSICHT experiment). ization) may impact calculation results in case of water hammer

7
A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154

Fig. 11. Nodalization scheme of group distribution headers connection in


Fig. 10. Schematic representation of one loop of the RBMK-1500 circulation RBMK-1500 model for RELAP5/Mod3.3 code.
circuit. 1 - steam separator, 2 - downcomers, 3 - suction header, 4 - suction
piping of the MCP, 5 - MCP, 6 - pressure piping of the MCP, 7 - pressure header, water passing through the core is boiled in the fuel channels (12) and
8 - bypass between headers, 9 – ECCS, 10 - GDH with flow limiter, check valve
partially evaporated. The steam-water mixture through the steam-water
and mixer, 11 - BWP, 12 - fuel channel, 13 - steam-water pipes, 14 - steam lines,
pipes (13) then enters large steam separators (1). These steam separators
15 - steam high pressure ring with one steam discharge and six main
safety valves.
are elevated greater than that of the reactor. The water settles there,
while the steam through steam lines (14) proceeds to the turbines. In
parallel to the turbines the high-pressure steam rings with main safety
analysis. Main factors, which should be considered at modelling of water
valves (15) are equipped. Beyond the turbines, low pressure steam is
hammer phenomenon:
condensed in the condenser and supplied into the deaerator. The water,
settled in steam separators (1), is mixed with the deaerated condensate
The ratio of current time step to the current Courant time step should
and trough the downcomers (2) reaches suction header (3). The Main
be selected not higher as 0.1 to obtain the adequate amplitude of
Circulation Pumps (5) supply water into Group Distribution Headers
pressure oscillations;
(10) There are 20 GDHs in each loop of reactor cooling circuit. Each
• The cell nodalization scheme should be implemented to give a small
GDH is equipped with flow limiter, check valve and mixer and distrib­
length dimension size (Dx not exceed 0.5 m) in the pipelines where
utes the coolant into around 40 fuel channels. The mixer is used for the
the pressure wave is expected to have a very fast rate of increase;
connection of cold water from Emergency Core Cooling System (9).
• Initial liquid flow velocity in the system (to this concerns initial
ECCS supplies water to cool the reactor in case of loss of water in main
system pressure and the flow energy loss coefficient in the piping);
circulation loops. The check valve in GDH (10) prevents the flow
• Valve closure time (selection of the proper valve model);
reversal and loss of coolant in the case of break of downcomers (2),
• At modelling of the coolant flow at pressure close to atmospheric for
suction (3) or pressure (7) headers, or suction (4) or pressure (6) pipe­
subcooled boiling conditions water hammer simulation should be
lines of MCP (see Fig. 10). It is necessary to note, that breaks of pipelines
performed using RELAP5 code HEM option.
upstream of check valve may cause very fast closing of the check valves
in GDH. That may generate the pressure pulses. Therefore, investigating
One of the features not covered by RELAP5 code is elasticity of the
occurrence of water hammer in the RBMK-1500 reactor circulation
pipe wall, which affects the propagation of the pressure waves in the
pipe. It is known that pipe elasticity reduces the propagation velocity of
the shock and other pressure waves in the piping systems (it can increase
a pressure pulse in RELAP5 simulation). The simulation results showed
that dumping of the pressure peaks in RELAP5 calculation is stronger
than in experiment. Thus, it gives a more conservative result, which is
important in safety analysis, e.g. for safety justification of facilities.
Achieved value of the first pressure peak is the most dangerous and can
lead to damages of facility’s equipment (valves, pumps and pipe bends)
up to leakage of the pipe system.

3. The application of RELAP5 for water hammer analysis in


RBMK-1500 reactor main circulation loop

The RBMK-1500 reactor in Ignalina NPP from other types of nuclear


reactors distinguishes by complex hydraulic system (with long pipelines
of different diameter having a plenty of the valves). A simplified RBMK
reactor cooling circuit, which consists of two main circulation loops is
provided in Fig. 10. The circulation loops have no connection in water
region (only one loop is presented in this Fig. 10). The reactor cooling
Fig. 12. Diagram of inertial valve.

8
A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154

circuit, most important are the events induced due to rapid check valve
closure.
In the case of guillotine break of GDH upstream the check valve, this
valve is closing very fast, causing water hammer effect. The pressure
pulses influence not only the reactor cooling circuit (especially BWP),
but also the pipeline of safety related system (ECCS). Thus, such scenario
is the most dangerous in terms of a water hammer. Analysis of guillotine
breaks of GDH upstream the check valve was performed using RELAP5/
Mod3.3 code. The model of the main circulation circuit consists of two
loops, each of which corresponds to one loop of the actual circuit. All
fuel channels in circulation loops are represented by several equivalent
channels operating at specific power and coolant flow. The injection of
feed water into a steam separators and cold water supply into each GDH
for reactor core cooling in case of break in circuit were simulated
explicitly using the RELAP5 “pipe”, “junction”, “volume” and “pump”
elements. In Fig. 11 only part of nodalization scheme of RBMK-1500 –
modelling of GDHs in loop with break is presented. The pipe component Fig. 13. Dynamic forces generated by the coolant pressure pulses in
“546′′ represents group of 19 real pipes, which are connecting the RBMK-1500.
pressure header (branch element “545′′ ) with GDHs. Flow limiter at the
pressure header outlet is modelled as single junction “444′′ , with defined uncertainty and sensitivity analysis showed, that influence of selected
properties of coolant (one- or two-phase flow) permeability. The 19 real RELAP5 code parameters and models do not exceeds 20%. Based on this
GDHs (branch element “550′′ ) are connected through check valve (valve experience it is recommended to apply the options, where all models
“547′′ ). The main group (760 units) of fuel channels (modelled by pipe (water packing, vertical stratification, modified PV and CCFL) are
“560′′ ) and BWP (pipes “558′′ and “555′′ ), are connected to the GDH actuated.
through individual valves. For this group of pipes, the individual flow The loading (reaction force), affecting the pipes due to sharp change
control valves are simulated using a servo valve component “552′′ . The of velocity of water flow (change of the kinetic energy of water to the
broken GDH is modelled using pipe component “746′′ and three pressure pulse) is calculated according the Eq. (10)
branches “748′′ , “749′′ and “750′′ . To model the guillotine break of GDH,
three break valves “199′′ , ‘201′′ and 202′′ and two time-dependant vol­ d
∫L
umes “200′′ and “203′′ are used. Before the break the valve “201′′ is F=− mdz (10)
dt
open, while “199′′ and “202′′ – closed. At the break moment, the situa­ 0

tion is changing – valve “201′′ is closed and valves “199′′ , “202′′ started For a straight pipe section the normal direction of a positive velocity
to open, to release coolant from both sides of broken GDH to the volumes and a positive fluid force is directed from first to second boundary of the
“200′′ and “203′′ with atmospheric pressure, representing compartments section and the fluid force is always parallel to the pipe axis. The
around circulation circuit. The pipe components “760′′ , “758′′ and “755′′ RELAP5 code [3] calculates the values of relevant fluid-dynamic quan­
models the group of equivalent fuel channels (40 units) connected to this tities (pressure, temperature, density, velocity, mass flow, gas fraction)
broken GDH. The supply of water from ECCS to GDHs is modelled inside and at the boundaries of each cell for every time step. The values
through pipes component “351′′ and “344′′ . For the modelling of check for temperature, density and velocity are calculated separately for the
valve “747′′ in connection of broken GDH with pressure header, the liquid and gas phase. The fluid forces F acting on the boundaries of a
special ‘‘inertial valve’’ component was used. This component models straight pipe section with constant flow area is calculated with the
the valve behaviour according the diagram presented in Fig. 12. This following equations:
special RELAP5 component model evaluates the motion of the valve ( ) ( )
flapper, assuming that the area between the flapper and the valve seat F1 = − (P1 − Patm )A − (1 − x) ρ1f Av21f − x ρ1g Av21g (11)
behaves as an orifice whose area changes in time as a function of the
inertial valve geometry. At the same time the abrupt area change model ( ) ( )
F2 = (P2 − Patm )A − (1 − x) ρ2f Av22f − x ρ2g Av22g (12)
is used to calculate kinetic form losses through the component. The
energy loss coefficient is assumed to increase from zero at the full
opening up to 0.5 for complete closure [3]. The motion of the flapper where F1, F2 – forces at the boundaries 1 and 2. The resulting (reaction)
about the shaft is calculated according Newton’s second law, taking into force F due to coolant velocity change is calculated as the sum of forces
account flapper mass, gravity vector, moment of inertia, distance from at the boundaries 1 and 2 (F1 and F2):
the hinge pin to the centre of mass, flapper area, pressure difference F = F1 + F2 (13)
across the valve, etc. Also, the minimum and maximum flapper angular
positions are evaluated in such RELAP5 inertial valve model. The calculated according to Eq. (13) dynamic forces are presented in
The recommendations regarding selection of RELAP5 code parame­ Fig. 13. As it is presented in figure, the maximum value of the force,
ters and models (such as water packing scheme, vertical stratification generated due to the check valve closure, in connection ECCS headers –
model, counter current flow limit model, thermal front tracking model, GDH reaches 27 kN. If we assuming the activated area equal to the ECCS
mixture level tracking model) were based on uncertainty and sensitivity pipe flow area (0.01561 m2), the force, following the fast GDH check
analysis [21]. It was assumed during the performed analysis, that valve closure in case of hypothetical accidents, raises the loading equal
selected RELAP5 code parameters are varied in the area where mainly to 1.730 MPa. Such dynamic load is insignificant, comparing to the
two-phase flow conditions might occur. For the reactor main cooling hydraulic tests (~10 MPa), which are performed at the NPP. Thus, the
circuit model such areas covering: the vertical section before the heated integrity of BWP and ECCS pipelines remains not violated. The received
channels, in the heated channels, above the heated channels, low pressure surges in boiling reactor circulation loop in case of water
steam-water pipes modelling elements, break location, in the area of hammer due to valve closure could be explained by availability of steam
failed check valve and in the ECCS model. Other areas (especially with – water mixture, which very effectively damps the pressure waves.
single-phase conditions) are excluded due to the fact that these param­
eters do not have impact on the results in such regions. The results of

9
A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154

Fig. 14. Scheme of the “Baking” circuit and connection of torus targets cooling / heating module.

Fig. 15. Nodalization scheme of torus module connection in W7-X model for RELAP5/Mod3.3 code.

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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154

4. The application of RELAP5 for pressure surge in Wendelstein outlet from target modules. The motor valve component “198′′ is con­
7-X experimental stellarator necting single bottom target module to time dependant volume “199′′ ,
which models plasma vessel. Such valve “198′′ is used for the modelling
Nuclear fusion is the process by which two or more atomic nuclei of pipe guillotine break – the cross section area of this valve is 200% of
merge (or "fuse") together, to form one heavier nucleus. This is usually pipe cross section area. The valve (component “102′′ ) on water supply
accompanied by the release or absorption of large amounts of energy. line from MCC to the torus module is closed, while automatic valve
The scientists of LEI in the frame of European Fusion Development (component “122′′ ) on water supply line from “Baking” circuit is initially
Agreement program, are cooperating with Max Planck Institute for open. The check valve (component “108′′ ), installed at the outlet of torus
Plasma Physics (IPP, Germany) performing safety analysis of fusion module, prevents the loss of coolant in case of target pipe break. In case
device W7-X [22]. of break initiation (opening of “198′′ valve), the coolant flow rate
The plasma vessel in W7-X is in a form of torus. The plasma zone through check valve changes it direction and valve “108′′ closes very
cooling system consists of 5 torus modules. Each torus module is fast, initiating pressure pulse. In developed RELAP5/Mod3.3 model, this
composed from 18 horizontal and 6 vertical target modules (group of check valve was modelled as the static pressure/flow-controlled check
heat exchangers). The horizontal target modules consist from 9 upper valve model with hysteresis effect and without any leakage. Such valve
and 9 lower target modules. All these torus target modules are connected model was selected, because it proved more stable, without less noisy
to the two inter-connected circuits: Main Cooling Circuit (MCC) and so and less oscillations calculation result, comparing to the static pressure-
called “Baking” circuit. During plasma operation the heat from target controlled check valve and static/dynamic pressure-controlled check
modules is removed through MCC. The “Baking” circuit is used during valve models. From other hands, this model gives the most conservative
the preparation for the plasma operation. During this preparatory phase results – it calculates the highest rate of coolant oscillations.
(“baking” mode) the plasma vessel structures are heated up to 150 ◦ C in The reaction forces due to changes of water flow in three different
order to release absorbed gases from the surfaces. Later these gases are sections of straight pipes, calculated according Eq. (13) are presented in
pumped out of the plasma vessel. The “Baking” circuit consists of elec­ Fig. 16. As it is seen form figure, the highest force is in the biggest
trical heater and pump and supply water to the same torus modules as diameter pipe, connected to check valve. The maximum value of force
MCC (see Fig. 14). reaches 15 kN. This reaction force affects the unit of check valve and the
The analysis of the possible effect of a water hammer was performed branch. If we assuming the activated area equal to the pipe flow area
in the case when the plasma vessel is in the "baking" mode. Several (0.054325 m2), the loading raises 0.276 MPa. Such dynamic load is
possible accidents have been analysed and it has been found that pres­ insignificant, comparing to pressure in pipelines at hydraulic test and
sure pulsations in the cooling / heating circuit pipelines of the targets integrity of pipes will be not violated. For more details see paper [23].
are only possible in two cases: (a) the automatic valves at the inlet of the
torus modules close very quickly and (b) fast closure of check valve in 5. The application of RELAP5 for valve induced water hammer
torus module outlet. In the last (most dangerous) case the guillotine phenomenon in a district heating system
break of pipe, connecting torus module occurs, which leads to the fast
closure of check valve (see Fig. 14). The thermal-hydraulic model of the In District Heating Systems (DHS) the sub-cooled single-phase water
W7-X for the cooling / heating circuit was developed using RELAP5 / is used as a coolant, therefore only the first type – water hammer due to a
Mod3.3 code. fast valve operation is possible in DHS. The mathematical model of DHS
In Fig. 15 only part of nodalization scheme of W7-X model for was developed using RELAP5/MOD3.3 computer code. RELAP5 code is
RELAP5/Mod3.3 code (nodalization scheme of torus module connec­ designed for the analysis of accidents in nuclear reactors. However, such
tion) is presented. The pipe component “136′′ , “137′′ , “139′′ and “140′′ complex computer code for system hydraulics, is able to calculate all the
are used for the modelling of upper and bottom horizontal target mod­ phenomenon observed in DHS network, which uses water as a heating
ules. 6 vertical target modules are modelled using “138′′ pipe compo­ agent. The RELAP5 computer code has previously been used for the
nent. “136′′ models one single upper horizontal module, while identical analysis of pipe break accident in a DHS [24], that demonstrated the
pipe component “139′′ – bottom horizontal target module. In similar capability of it. In the developed RELAP5 model (see Fig. 17) both
way components “137′′ and “140′′ represents 8 upper and 8 bottom supply and return DHS water lines were modelled using ‘‘pipe’’ ele­
horizontal target modules. The pipe component “146′′ , connecting inlet ments. These pipelines were modelled separately. The heating system of
of all target modules is identical to “130′′ element, which collects the each consumer in the DHS model is modelled using valve element,
which connects the supply and return lines in the specified places. The
required amount of heat, which is supplied to consumer is determined
by flow rate of hot water through this valve element. This flow rate was
set by tuning the flow energy loss coefficient for the valve.
Because elevations of different city regions usually are different, the
special pump stations are equipped in the lower-elevated regions. The
pump station is equipped with a throttle valve in supply and a pump in
return line. This ensures water supply for the consumers of region and
keeping the pressure difference between supply and return DHS water
lines at the same acceptable level, as for remaining regions. In case of
pump trip in a station, the water is not pumped, and the pressure in the
water supply and return lines starts to increase. To prevent damage to
consumer heating systems, pressure build-up above the danger limit is
prevented by installing control valves (to reduce the pressure in the
supply line), a check valve (to prevent backflow in the return line) and
safety valves (to prevent excessive pressure in the circuit upstream the
pump in the return line) at the station. After pump trip the check valve,
which is the passive safety system in the pump station, is closing. This
Fig. 16. Reaction force in different pipes (pipes with diameter 0.263 m, 0.0849 prevents back flow in water return line in the section between heat plant
m and 0.0721 m) downstream check valve in guillotine break of pipe, con­ and pump station. Unfortunately, very fast closure of check valve could
necting torus module, case. lead to the pressure surge in pipelines.

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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154

Fig. 17. Principle of DHS model developed using RELAP5 code. Apostrophe (‘) marks a return line.

followed fast closure of check valve. The main reason why the pressure
peaks in DHS are lower comparing to the measured in UMSICHT
experimental facility is that the initial velocities of water in DHS are
significantly lower.

6. Conclusion

A benchmarking analyses of three types of water hammer (valve-


induced, cold water hammer and condensation-induced) were per­
formed using one-dimensional system code RELAP5. The results showed
how the parameters of thermohydraulic system, the modelling param­
eters and code correlations may affect the results of the water hammer
analysis. The results of performed computational investigations allowed
to create the set of recommendation regarding model development and
selection of code correlations:

• Because the initial thermal-hydraulic system conditions and flow


Fig. 18. Pressure in the pipe, connected to the check valve in a DHS
energy loss coefficients in pipelines have significant influence on
pump station.
calculation results, these uncertain parameters should be selected
very properly, to obtain correct initial fluid velocity in system. Valve
The analysis of loss of electricity in a one pump station in DHS of closure time has substantial influence also, thus, it is very important
Kaunas city (Lithuania) is discussed below. Kaunas DHS (total installed to correctly simulate the valve, to describe properly the nature of
thermal capacity is about 680 MW) supplies heat to 105 thousand valve’s flapper movement.
apartments and more than 3 thousand companies and organizations. • The modelling parameters (calculation time step, model cell size) are
Loss of electricity not only leads to the pump trip, but the control valves very important during the development of RELAP5 model. The per­
does not work also. The pressure increase will be the sharpest in such formed benchmarking showed, that the ratio of current time step and
case and the water from the DHS supply pipeline is discharged through current Courant time step should not exceed 0.1. The model cell
the relief valve to the environment. To have conservative assessment, length may not exceed Dx = 0.5 m.
the delayed closure of check valve (when the velocity of opposite flow of • The uncertainty & sensitivity analysis allowed to evaluate influence
water is the highest) was assumed. Also, a very fast closure of check of uncertain parameters on calculation results. It showed, that the
valve was assumed – the valve closes in 10 ms. Two possible diameters of influence of RELAP5 code models, assumptions and correlations is
safety relief valves (0.2 and 0.6 m) were analysed. The highest diameter less, comparing to influence of initial thermal-hydraulic system
leads the higher velocity of opposite flow. The calculated pressures in conditions and modelling parameters. Based on the modelling
the pipe, connected to the check valve, for two possible diameters of experience it is recommended to apply the options, where water
safety relief valves are presented in Fig. 18. The results show that the packing, vertical stratification, modified PV and CCFL models are
maximum pressure peak in the case with a safety valve diameter in 0.2 m actuated. At modelling of the coolant flow at pressure close to at­
is about 1.7 MPa and about 2.0 MPa in the case with the 0.6 m diameter mospheric for subcooled boiling conditions water hammer simula­
of a safety relief valve. These pressure peaks are quite high, but the limit tion should be performed using RELAP5 code HEM option.
of hydraulic test pressure (2 MPa) is not exceeded. Thus, DHS pipelines • The RELAP5 code couldn’t capture condensation-induced water
will be not damaged after loss of electricity in a one pump station and hammer phenomenon; i.e., calculation performed with this code did

12
A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154

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de/w7x, 2018 (accessed 28 January 2022).
The paper “RELAP5 Application for Water Hammer Analysis in [23] A. Kaliatka, E. Uspuras, T. Kaliatka, Pressure surge in Wendelstein 7-X
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System Using RELAP5 Computer Code, Energy, ISSN 0360-5442 (2012) Vol. 44,
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2021.

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