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International Journal of Thermofluids: Algirdas Kaliatka, Mindaugas Vai Snoras, Mindaugas Valin Cius, Tadas Kaliatka
International Journal of Thermofluids: Algirdas Kaliatka, Mindaugas Vai Snoras, Mindaugas Valin Cius, Tadas Kaliatka
A R T I C L E I N F O A B S T R A C T
Keywords: The water hammer phenomenon investigations employing RELAP5 code with one-dimensional two-fluid six-
Water hammer phenomenon equation models of water and steam flow were performed and the main results shared in this paper. The
Piping systems capability of RELAP5 code to simulate transients leading strong pressure pulses was investigated employing the
Modelling of thermal-hydraulic processes
measurement results of three test facilities for different water hammer types: PPP at UMSICHT, CWHTF at FZR
Dresden and PMK-2 at AEKI. Based on the benchmarking results the recommendations for the modelling of
piping systems, which could be affected by different types of water hammer were developed and tested. The
recommendations cover selection of thermal-hydraulic system conditions, parameters of modelling and RELAP5
code correlations. These recommendations have enabled to develop a detail RELAP5 models for the simulation of
water hammer effects in further research works. The applications of RELAP5 code for water hammer analysis in
different thermal-hydraulic systems (RBMK-1500 reactor main circulation loop, targets cooling/heating circuit in
Wendelstein 7-X experimental stellarator facility and pipelines in district heating system) are presented in this
paper. The performed analyses of transients demonstrated that the pressure pulsations could appear in all these
systems as results of check valve closures. However, pressure surges are not so strong due to specific of such
systems and integrity of pipelines remains not violated.
* Corresponding author.
E-mail address: algirdas.kaliatka@lei.lt (A. Kaliatka).
https://doi.org/10.1016/j.ijft.2022.100154
Received 8 March 2022; Received in revised form 24 April 2022; Accepted 28 April 2022
Available online 30 April 2022
2666-2027/© 2022 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154
Nomenclature ρ [kg/m3]Density
υ [m/s]Velocity
A [m2] Flow cross-sectional area
Bx [m/s2] Body force in x coordinate direction Subscripts
C [-] Coefficient of virtual mass 1, 2 boundaries 1 and 2
DISS [W/m3] Energy dissipation function atm ambient
Dx [m] Cell size f liquid
F [N] Reaction force g gas
FIF [s− 1] Interface drag coefficient (liquid) m mixture
FIG [s− 1] Interface drag coefficient (gas) w wall
FWF [s− 1] Wall drag coefficient (liquid) wf “wall to liquid”
FWG [s− 1] Wall drag coefficient (gas) wg “wall to gas”
g [m/s2] Gravitational constant s saturation
h’ [J/kg] Enthalpy, associated with wall interface mass Abbreviation
transfer BWP Bottom Water Pipes in RBMK cooling circuit
h* [J/kg] Enthalpy, associated with bulk interface mass CCFL Counter Current Flow Limit
transfer CWHTF Cold Water Hammer Test Facility
HIG [-] Volumetric interfacial heat transfer coefficient for gas DHS District Heating Systems
phase ECCS Emergency Core Cooling System in RBMK
HIF [-] Volumetric interfacial heat transfer coefficient for GDH Group Distribution Header in RBMK cooling circuit
liquid phase GRS Gesellschaft Fuer Reaktorsicherheit (German society on
L [m] Length of straight pipe section safety of installations and reactors)
m [kg/s] Mass flow HEM Homogeneous Equilibrium Model
P [Pa] Pressure LEI Lithuanian Energy Institute
Q [W/m3] Volumetric heat addition rate MCC Main Cooling Circuit
t [s] Time MCP Main Circulation Pump
U [J/kg] Specific internal energy PMK Paks Model Experiment
v [m/s] Phasic velocity RBMK Russian abbreviation for “Large-power channel-type
x [m] Spatial coordinate reactor”
T [oC] Temperature RELAP Reactor Excursion and Leak Analysis Program
Δt [s] Time elapsed from the beginning of the condensation PPP Pilot Plant Pipework
implosion SUSA Software for Uncertainty and Sensitivity Analyses
Special characters UMSICHT Fraunhofer Institute for Environmental, Safety and
x, α [-]Volumetric gas fraction Energy Technology
Γ [kg/m3s]Volumetric mass exchange rate
selected test facility. The scientific novelty of the work presented in this Mass conservation (for gas and liquid phase, respectively):
manuscript – developed and tested recommendations for the modelling
∂( ) 1 ∂( )
of piping systems (filled with single or two-phase coolant), which could αρ + αg ρg vg A = Γg (1)
∂t g g A ∂x
be affected by different types of water hammer.
Lithuanian Energy Institute (LEI) has been employing RELAP5 code ∂( ) 1 ∂( )
[3] for justification of Ignalina Nuclear Power Plant safety since 1992. αρ + αf ρf vf A = Γf (2)
∂t f f A ∂x
RELAP5, as the other similar one-dimensional system code, is describing
Momentum conservation (for gas and liquid phase, respectively):
the flow of water and steam using six-equation system (mass, mo
mentum and energy conservation equations for gas and liquid phase)
[3]:
∂vg 1 ∂v2 g ∂P ( ) ( ) ( )
αg ρg A + αg ρg A = − αg A + αg ρg Bx A − αg ρg A FWG vg + Γg A vgl − vg −
∂t 2 ∂x ∂x
[ ( ) ] (3)
( ) ( ) ∂ vg − vf ∂vg ∂vf
− αg ρg A FIG vg − vf − Cαg αf ρm A + vf − vg
∂t ∂x ∂x
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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154
∂vf 1 ∂v2f ∂P ( ) ( ) ( )
αf ρf A + αf ρf A = − αf A + αf ρf Bx A − αf ρf A FWG vf + Γg A vfl − vf −
∂t 2 ∂x ∂x
[ ( ) ] (4)
( ) ( ) ∂ vf − vg ∂vf ∂vg
− αf ρf A FIF vf − vg − Cαf αg ρm A + vg − vf
∂t ∂x ∂x
Energy conservation (for gas and liquid phase, respectively): pump, pipelines and fast closure valve. After very fast valve closure,
because the water moves on, the pressure downstream the valve de
∂( ) 1 ∂( ) ∂α P ∂ ( )
ρAU + ρ αg Ug v g A = − P g − ρ v A + Qwg + Qig creases to saturation and big steam bubble is created. Since the pressure
∂t g g g A ∂x g ∂t A ∂x g g
′ at the reservoir, which is connected to the piping, is constant, the water
+ Γig h∗g + Γw hg + DISSg flows backwards. As a consequence, the steam bubble condenses
(5) downstream at the closed valve and causes a cavitational hammer
(pressure peak) of approximately 4.5 MPa.
∂( ) 1 ∂( ) ∂α P ∂ ( )
The second type of water hammer (void-induced water hammer) was
ρAU + ρ αf Uf vf A = − P f − α v A + Qwf + Qif
∂t f f f A ∂x f ∂t A ∂x f f investigated in Forschungszentrum Rossendorf CWHTF experimental
− Γif h∗f − Γw h’f + DISSf (6) facility [7, 10]. The test section in this facility consists of “U form” pipe,
The hydrodynamic model of RELAP5 can contain non-condensable with closed end at vertical pipe section in one and water tank at other
components in the steam phase and a soluble component in the water side. The cold-water hammer occurred when movement of water is
phase. The modelling of two-phase flow is a strong side of RELAP5, started and sub-cooled water interacted with condensing steam in the
because the two-fluid model is consistent, stable, and convergent [4]. closed end at the top of vertical pipe. The condensation of steam in
This simulation tool allows users to model the behaviour of the nuclear evacuation area creates pressure difference between the tank and the
reactor coolant system and the core for various operational transients closed end, which accelerates water in the pipe. When this accelerated
and postulated accidents. Because RELAP5 code is widely used for a long water column is suddenly stopped by the closed end of the pipe, the
time, a very detailed code verification was performed for a wide area of void-induced water hammer happens.
processes [5]. As there was wide experience in use of this program tool The experiment of condensation-induced water hammer (third type)
in the Lithuanian Energy Institute, the RELAP5 code was used also for was performed in PMK-2 test facility [8, 11] at Hungarian Atomic En
the investigation of water hammer type transients. The suitability of ergy Institute. The test section consists of horizontal pipe, where hot
RELAP5 code in simulation of water hammer phenomenon was inves steam is connected to the left and cold-water tank – to the right end
tigated employing the experimental investigations performed at accordingly. During the experiment the cold water begins to flow into a
different test facilities. The data from three test facilities: PPP at horizontal pipe section filled with steam. When water penetrates into
UMSICHT [6], CWHTF at FZR Dresden [7] and PMK-2 at AEKI [8] cover the pipe, the steam is condensed and flows over a water surface in the
a wide range of geometries and thermodynamic conditions, and take opposite direction. When the velocity of counter-current flow increases,
into account different void fraction, pressures, temperatures and flow the steam-water surface becomes wavy. Due to the appearance of Kel
rates as well as the mechanisms of water hammers (fast flow transient, vin–Helmholtz instability, the wave becomes unstable and grows to
void or condensation induced water hammer). Based on the comparison block the whole cross-section. When the pipe is blocked with the water
of experimental measurements with calculation results, the recom slug, steam bubble remains closed within water inlet and water slug.
mendations for the model development and modelling of water hammer Finally, the strong water hammer appears due to condensation of such
phenomenon were developed. The developed recommendations were steam bubble.
supported by uncertainty and sensitivity analysis. The main findings are Experiments performed on these three test facilities differ from each
presented in Section 2. The following sections 3 – 5 demonstrate the other by the mechanisms of water hammer, by the range of pressures
suitability of developed recommendations based on the analysis of water and temperatures as well. Because all experimental results give very
hammer in different thermal-hydraulic systems (main circulation loop of precise data regarding thermal hydraulic aspects, they were used by LEI
RBMK-1500 reactor, targets cooling / heating circuit in Wendelstein 7-X scientists for the RELAP5 code validation and establishment of recom
experimental stellarator facility and pipelines in district heating mendations for water hammer phenomenon modelling. The model of
system). UMSICHT facility was developed using RELAP5/Mod3.3 code. The
nodalization scheme is presented in Fig. 1. The water reservoir together
with pump is modelled using two time-dependant volumes (components
2. Development of recommendations for the modelling of water
“500′′ for the modelling of injection and “650′′ – for the water return)
hammer
with specified constant pressures and temperatures to obtain steady
state water velocity in piping system of facility. The water supply line
The recommendations for the modelling of different types of water
after pump is modelled by pipe element “753′′ , the initiator of water
hammer in different piping systems, filled by single or two-phase
hammer – a shut-off valve is represented as component “754′′ . The
coolant, were developed performing modelling of different experi
segment of actual facility piping with the Bridge 1 downstream the valve
ments and analysing influence of different RELAP5 code parameters.
was modelled using the pipe component “755′′ . Last segment of piping
The main findings were supported by uncertainty and sensitivity
with the new pipe Bridge 2 was modelled employing the pipe component
analysis.
“758′′ . The pipe elements are connected together with single junction
components. The detailed description of the UMSICHT experimental
2.1. Modelling of water hammer phenomenon in experimental facilities facility model is provided in paper [12].
Fig. 2(a) shows the measured pressure in the Pilot plant pipework
The most known experimental investigations of first type of water (UMSICHT) experiment (dot line) compared with the calculated
hammer (valve-induced water hammer) are the experiments performed RELAP5/Mod3.3 code data (continuous line). The experiment was
at Fraunhofer Institute for Environmental, Safety and Energy Technol performed at the initial water velocity equal to 4 m/s. Pressure was
ogy, UMSICHT [6, 9]. The experimental facility consists of water tank,
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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154
Fig. 2. Pressure history (a) and average void fraction (b) for a quick shut-off of the valve at steady state water velocity 4 m/s (UMSICHT experiment).
Fig. 3. Pressure history (a) and simulated mass transfer rate per unit volume (b) near the closed end of the pipeline (CWHTF experiment).
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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154
measured downstream the shut-off valve. The calculations showed that Fig. 4).
after the valve has been closed, the pressure downstream the closed The results of UMSICHT test facility experiment calculation per
valve decreases to the saturation pressure. Within the first 3 s the void formed in LEI employing RELAP5 code were compared to MONA and
(steam) fraction in this pipe section increases and reaches a value of over FLOWMASTER codes calculation results, received by other authors. The
0.95, i. e. the pipe is almost completely empty (Fig. 2(b)). Due to created MONA code is a general flow simulator for steam-water/inert gas sys
vacuum, the water flow changes direction, then the very fast conden tems and has been developed with the objective of updating the hy
sation of steam starts, as a result, the steam fraction decreases rapidly. draulic modelling. MONA contains a set of 7 conservation equations,
The collapse of the steam downstream the closed valve causes the based on the modelling of three flow fields: the bulk water or the water
pressure peak. The generated pressure wave travels through the pipe film at the wall, the water droplet field and the gas or steam phase. Thus,
line, is reflected at the entrance into the water storage tank and returns 3 mass conservation equations, 2 momentum and 2 energy equations are
back. Comparing to the first pressure peak, the pressure of reflected solved [14]. The main difference of the cavitation model used in the
wave is smaller. A new cavitation bubble is generated, when the sec software code FLOWMASTER in comparison to the 3-phase-model used
ondary wave reaches the closed valve. This process is repeating for in MONA, is that using the Discrete-vapour-Cavity model, sudden
several times and each time a new water hammer with decreasing changes of gas content in the liquid (e. g. in case of pressure decrease)
amplitude is observed. cannot be calculated using FLOWMASTER code. The comparison of
The RELAP5 code models of Forschungszentrum Rossendorf CWHTF MONA, FLOWMASTER and RELAP5 results with experimental data is
test facility in details are shown in paper [2]. The comparison of presented in Fig. 5. The pressure was monitored / calculated at the
calculated and measured pressures near the closed end of the pipe in position downstream the closed valve. As seen in Fig. 5(a), the first
case of void-induced water hammer analysis is presented in Fig. 3(a). cavitation hammer matches the measured value of pressure very well in
The first pressure peak appears at time moment t= 0.15 s after the water RELAP5 calculation and reasonably well in FLOWMASTER calculation.
movement starts. This first calculated pressure peak match very well the Concerning the following condensation hammers, the pressures calcu
measured first pressure peak as well as in UMSICHT facility test case lated with FLOWMASTER code are too high and the peaks appear with
simulation (see Fig. 3(a)). Unfortunately, the following pressure peaks an accumulating time delay. Simulating with MONA code, the first
are stronger in calculation results and appear with higher frequency. cavitational hammer is too low in comparison with measured data and
However, correct prediction of the first (and the highest) pressure peak RELAP5 calculation, but the frequency agrees quite well in comparison
is the most important analysing the safe operation of the hydraulic with the experimental data (see Fig. 5(b)).
systems. The calculated total mass transfer rate per unit volume at the The comparison of CWHTF experiment measurements with calcula
vapour/liquid interface in the bulk fluid for vapour (steam) gen tions performed in LEI employing RELAP5 code and WAHA code
eration/condensation is presented in Fig. 3(b). The negative steam calculation results [15] is presented in Fig. 6. The mathematical model
generation rate means condensation and the positive – evaporation. The of the WAHA code is a one-dimensional, six-equation, two-fluid model,
figure shows, that the pressure peaks appear at the very end of similar to the models of RELAP, CATHARE or TRAC computer codes. In
condensation process, when it changes into the evaporation. WAHA code, as basic equations, the mass, momentum and energy bal
One of the major difficulties in modelling two-phase flow is the fact ances for vapour and liquid, without terms for wall-to-fluid heat transfer
that the geometry of the interface between the two phases (i.e. steam [16] are used. The graphs in Fig. 6 shows pressure time-history all
and water) is not known a priori, since the way in which the phases are calculated and experimental in a point just near the closed end of the
going to be distributed with respect to each other (i.e. the flow pattern) pipe. As seen in Fig. 6, the WAHA code calculated pressure peaks
is also part of the solution. Investigations [13] have shown that for over-predict the measured pressure peaks and under-predict the damp
subcooled boiling the closure relations are mostly empirical and ing of the system. Probable reason for discrepancy is the presence of the
flow-pattern dependant. The complexity of this type of models makes it dissolved air in the water and in the steam bubble under the closed end
difficult if not impossible to determine cause-effect relationships in the of the pipe. Even a very small fraction of the non-condensable air
results of the simulations. The carried-out investigations using RELAP5 significantly reduces the sharpness and the height of the pressure peak.
code [3] have shown that for the modelling of water hammer phe As WAHA does not contain the option for the simultaneous presence of
nomenon related to subcooled boiling, the Homogeneous Equilibrium the non-condensable gas and steam, the CWHTF experiment cannot be
Model (HEM) could reproduce the pressure peaks reasonably well. The reliably simulated with WAHA code.
HEM option in RELAP5 solution means instantaneous relaxation of heat, Regarding the third type - condensation-induced water hammer – it
mass and momentum transfer, while the simulation of the experiment is necessary to note, that this type of water hammer transients is still not
without HEM options missed the measured pressure time-history (see very well understood and so far, there are no one-dimensional system
codes, which could simulate this type of pressure pulses accurately.
Successful simulation of the condensation-induced water hammer re
quires description of the horizontally stratified and dispersed flow re
gimes and criteria for transition between both flow regimes. In RELAP5
code simulation the steam condensation process occurs slowly, conse
quently the flow regimes change from the horizontally stratified to the
bubbly, without formation of the steam slug. Moreover, the transition
between the flow regimes is smoothed inside the code, in order to avoid
numerical disturbances and fluctuations. This explains why results of
LEI investigations showed that the RELAP5 code couldn’t capture
condensation-induced water hammer phenomenon; i.e., calculation
performed with this code did not predict any pressure peak observed in
test facility experiment.
On the other hand, LEI is performing experimental and theoretical
investigation of condensation implosion events. The special experi
mental facility named “Pulser” [17], which was intended to induce a
controlled rapid condensation even, was developed. The experiments
Fig. 4. RELAP5 code simulation of CWHTF experiment employing HEM op showed that there is a range of specific conditions that are necessary to
tions and without HEM options. obtain a rapid condensation pulse, which is driven by a
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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154
Fig. 5. Comparison of UMSICHT experimental results at steady state water velocity 3 m/s and FLOWMASTER (a) MONA (b) and RELAP5 codes calculation results.
where, Qif and Qig are the volumetric heat addition rate from interphase
surface to liquid and gas, used in energy conservation Eqs. (5 and 6).
Energy transfer rates are evaluated explicitly, as it becomes very small in
a dynamic environment, it lags behind the actual temperature
difference.
Fig. 6. First pressure peak near closed end in RELAP5 code calculation,
To simulate the experiments, performed in “Pulser” facility, RELAP5
compared with CWHTF experimental results and WAHA code calculation.
code has been modified to introduce a time-based function of heat
transfer coefficient during the condensation pulse, and manually trig
gering the initiation of the condensation pulse according to the experi
mental results. A trend for the heat transfer coefficient was found using
iterations, so that experimental data matches the modelling results [17]:
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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154
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A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154
circuit, most important are the events induced due to rapid check valve
closure.
In the case of guillotine break of GDH upstream the check valve, this
valve is closing very fast, causing water hammer effect. The pressure
pulses influence not only the reactor cooling circuit (especially BWP),
but also the pipeline of safety related system (ECCS). Thus, such scenario
is the most dangerous in terms of a water hammer. Analysis of guillotine
breaks of GDH upstream the check valve was performed using RELAP5/
Mod3.3 code. The model of the main circulation circuit consists of two
loops, each of which corresponds to one loop of the actual circuit. All
fuel channels in circulation loops are represented by several equivalent
channels operating at specific power and coolant flow. The injection of
feed water into a steam separators and cold water supply into each GDH
for reactor core cooling in case of break in circuit were simulated
explicitly using the RELAP5 “pipe”, “junction”, “volume” and “pump”
elements. In Fig. 11 only part of nodalization scheme of RBMK-1500 –
modelling of GDHs in loop with break is presented. The pipe component Fig. 13. Dynamic forces generated by the coolant pressure pulses in
“546′′ represents group of 19 real pipes, which are connecting the RBMK-1500.
pressure header (branch element “545′′ ) with GDHs. Flow limiter at the
pressure header outlet is modelled as single junction “444′′ , with defined uncertainty and sensitivity analysis showed, that influence of selected
properties of coolant (one- or two-phase flow) permeability. The 19 real RELAP5 code parameters and models do not exceeds 20%. Based on this
GDHs (branch element “550′′ ) are connected through check valve (valve experience it is recommended to apply the options, where all models
“547′′ ). The main group (760 units) of fuel channels (modelled by pipe (water packing, vertical stratification, modified PV and CCFL) are
“560′′ ) and BWP (pipes “558′′ and “555′′ ), are connected to the GDH actuated.
through individual valves. For this group of pipes, the individual flow The loading (reaction force), affecting the pipes due to sharp change
control valves are simulated using a servo valve component “552′′ . The of velocity of water flow (change of the kinetic energy of water to the
broken GDH is modelled using pipe component “746′′ and three pressure pulse) is calculated according the Eq. (10)
branches “748′′ , “749′′ and “750′′ . To model the guillotine break of GDH,
three break valves “199′′ , ‘201′′ and 202′′ and two time-dependant vol d
∫L
umes “200′′ and “203′′ are used. Before the break the valve “201′′ is F=− mdz (10)
dt
open, while “199′′ and “202′′ – closed. At the break moment, the situa 0
tion is changing – valve “201′′ is closed and valves “199′′ , “202′′ started For a straight pipe section the normal direction of a positive velocity
to open, to release coolant from both sides of broken GDH to the volumes and a positive fluid force is directed from first to second boundary of the
“200′′ and “203′′ with atmospheric pressure, representing compartments section and the fluid force is always parallel to the pipe axis. The
around circulation circuit. The pipe components “760′′ , “758′′ and “755′′ RELAP5 code [3] calculates the values of relevant fluid-dynamic quan
models the group of equivalent fuel channels (40 units) connected to this tities (pressure, temperature, density, velocity, mass flow, gas fraction)
broken GDH. The supply of water from ECCS to GDHs is modelled inside and at the boundaries of each cell for every time step. The values
through pipes component “351′′ and “344′′ . For the modelling of check for temperature, density and velocity are calculated separately for the
valve “747′′ in connection of broken GDH with pressure header, the liquid and gas phase. The fluid forces F acting on the boundaries of a
special ‘‘inertial valve’’ component was used. This component models straight pipe section with constant flow area is calculated with the
the valve behaviour according the diagram presented in Fig. 12. This following equations:
special RELAP5 component model evaluates the motion of the valve ( ) ( )
flapper, assuming that the area between the flapper and the valve seat F1 = − (P1 − Patm )A − (1 − x) ρ1f Av21f − x ρ1g Av21g (11)
behaves as an orifice whose area changes in time as a function of the
inertial valve geometry. At the same time the abrupt area change model ( ) ( )
F2 = (P2 − Patm )A − (1 − x) ρ2f Av22f − x ρ2g Av22g (12)
is used to calculate kinetic form losses through the component. The
energy loss coefficient is assumed to increase from zero at the full
opening up to 0.5 for complete closure [3]. The motion of the flapper where F1, F2 – forces at the boundaries 1 and 2. The resulting (reaction)
about the shaft is calculated according Newton’s second law, taking into force F due to coolant velocity change is calculated as the sum of forces
account flapper mass, gravity vector, moment of inertia, distance from at the boundaries 1 and 2 (F1 and F2):
the hinge pin to the centre of mass, flapper area, pressure difference F = F1 + F2 (13)
across the valve, etc. Also, the minimum and maximum flapper angular
positions are evaluated in such RELAP5 inertial valve model. The calculated according to Eq. (13) dynamic forces are presented in
The recommendations regarding selection of RELAP5 code parame Fig. 13. As it is presented in figure, the maximum value of the force,
ters and models (such as water packing scheme, vertical stratification generated due to the check valve closure, in connection ECCS headers –
model, counter current flow limit model, thermal front tracking model, GDH reaches 27 kN. If we assuming the activated area equal to the ECCS
mixture level tracking model) were based on uncertainty and sensitivity pipe flow area (0.01561 m2), the force, following the fast GDH check
analysis [21]. It was assumed during the performed analysis, that valve closure in case of hypothetical accidents, raises the loading equal
selected RELAP5 code parameters are varied in the area where mainly to 1.730 MPa. Such dynamic load is insignificant, comparing to the
two-phase flow conditions might occur. For the reactor main cooling hydraulic tests (~10 MPa), which are performed at the NPP. Thus, the
circuit model such areas covering: the vertical section before the heated integrity of BWP and ECCS pipelines remains not violated. The received
channels, in the heated channels, above the heated channels, low pressure surges in boiling reactor circulation loop in case of water
steam-water pipes modelling elements, break location, in the area of hammer due to valve closure could be explained by availability of steam
failed check valve and in the ECCS model. Other areas (especially with – water mixture, which very effectively damps the pressure waves.
single-phase conditions) are excluded due to the fact that these param
eters do not have impact on the results in such regions. The results of
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Fig. 14. Scheme of the “Baking” circuit and connection of torus targets cooling / heating module.
Fig. 15. Nodalization scheme of torus module connection in W7-X model for RELAP5/Mod3.3 code.
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4. The application of RELAP5 for pressure surge in Wendelstein outlet from target modules. The motor valve component “198′′ is con
7-X experimental stellarator necting single bottom target module to time dependant volume “199′′ ,
which models plasma vessel. Such valve “198′′ is used for the modelling
Nuclear fusion is the process by which two or more atomic nuclei of pipe guillotine break – the cross section area of this valve is 200% of
merge (or "fuse") together, to form one heavier nucleus. This is usually pipe cross section area. The valve (component “102′′ ) on water supply
accompanied by the release or absorption of large amounts of energy. line from MCC to the torus module is closed, while automatic valve
The scientists of LEI in the frame of European Fusion Development (component “122′′ ) on water supply line from “Baking” circuit is initially
Agreement program, are cooperating with Max Planck Institute for open. The check valve (component “108′′ ), installed at the outlet of torus
Plasma Physics (IPP, Germany) performing safety analysis of fusion module, prevents the loss of coolant in case of target pipe break. In case
device W7-X [22]. of break initiation (opening of “198′′ valve), the coolant flow rate
The plasma vessel in W7-X is in a form of torus. The plasma zone through check valve changes it direction and valve “108′′ closes very
cooling system consists of 5 torus modules. Each torus module is fast, initiating pressure pulse. In developed RELAP5/Mod3.3 model, this
composed from 18 horizontal and 6 vertical target modules (group of check valve was modelled as the static pressure/flow-controlled check
heat exchangers). The horizontal target modules consist from 9 upper valve model with hysteresis effect and without any leakage. Such valve
and 9 lower target modules. All these torus target modules are connected model was selected, because it proved more stable, without less noisy
to the two inter-connected circuits: Main Cooling Circuit (MCC) and so and less oscillations calculation result, comparing to the static pressure-
called “Baking” circuit. During plasma operation the heat from target controlled check valve and static/dynamic pressure-controlled check
modules is removed through MCC. The “Baking” circuit is used during valve models. From other hands, this model gives the most conservative
the preparation for the plasma operation. During this preparatory phase results – it calculates the highest rate of coolant oscillations.
(“baking” mode) the plasma vessel structures are heated up to 150 ◦ C in The reaction forces due to changes of water flow in three different
order to release absorbed gases from the surfaces. Later these gases are sections of straight pipes, calculated according Eq. (13) are presented in
pumped out of the plasma vessel. The “Baking” circuit consists of elec Fig. 16. As it is seen form figure, the highest force is in the biggest
trical heater and pump and supply water to the same torus modules as diameter pipe, connected to check valve. The maximum value of force
MCC (see Fig. 14). reaches 15 kN. This reaction force affects the unit of check valve and the
The analysis of the possible effect of a water hammer was performed branch. If we assuming the activated area equal to the pipe flow area
in the case when the plasma vessel is in the "baking" mode. Several (0.054325 m2), the loading raises 0.276 MPa. Such dynamic load is
possible accidents have been analysed and it has been found that pres insignificant, comparing to pressure in pipelines at hydraulic test and
sure pulsations in the cooling / heating circuit pipelines of the targets integrity of pipes will be not violated. For more details see paper [23].
are only possible in two cases: (a) the automatic valves at the inlet of the
torus modules close very quickly and (b) fast closure of check valve in 5. The application of RELAP5 for valve induced water hammer
torus module outlet. In the last (most dangerous) case the guillotine phenomenon in a district heating system
break of pipe, connecting torus module occurs, which leads to the fast
closure of check valve (see Fig. 14). The thermal-hydraulic model of the In District Heating Systems (DHS) the sub-cooled single-phase water
W7-X for the cooling / heating circuit was developed using RELAP5 / is used as a coolant, therefore only the first type – water hammer due to a
Mod3.3 code. fast valve operation is possible in DHS. The mathematical model of DHS
In Fig. 15 only part of nodalization scheme of W7-X model for was developed using RELAP5/MOD3.3 computer code. RELAP5 code is
RELAP5/Mod3.3 code (nodalization scheme of torus module connec designed for the analysis of accidents in nuclear reactors. However, such
tion) is presented. The pipe component “136′′ , “137′′ , “139′′ and “140′′ complex computer code for system hydraulics, is able to calculate all the
are used for the modelling of upper and bottom horizontal target mod phenomenon observed in DHS network, which uses water as a heating
ules. 6 vertical target modules are modelled using “138′′ pipe compo agent. The RELAP5 computer code has previously been used for the
nent. “136′′ models one single upper horizontal module, while identical analysis of pipe break accident in a DHS [24], that demonstrated the
pipe component “139′′ – bottom horizontal target module. In similar capability of it. In the developed RELAP5 model (see Fig. 17) both
way components “137′′ and “140′′ represents 8 upper and 8 bottom supply and return DHS water lines were modelled using ‘‘pipe’’ ele
horizontal target modules. The pipe component “146′′ , connecting inlet ments. These pipelines were modelled separately. The heating system of
of all target modules is identical to “130′′ element, which collects the each consumer in the DHS model is modelled using valve element,
which connects the supply and return lines in the specified places. The
required amount of heat, which is supplied to consumer is determined
by flow rate of hot water through this valve element. This flow rate was
set by tuning the flow energy loss coefficient for the valve.
Because elevations of different city regions usually are different, the
special pump stations are equipped in the lower-elevated regions. The
pump station is equipped with a throttle valve in supply and a pump in
return line. This ensures water supply for the consumers of region and
keeping the pressure difference between supply and return DHS water
lines at the same acceptable level, as for remaining regions. In case of
pump trip in a station, the water is not pumped, and the pressure in the
water supply and return lines starts to increase. To prevent damage to
consumer heating systems, pressure build-up above the danger limit is
prevented by installing control valves (to reduce the pressure in the
supply line), a check valve (to prevent backflow in the return line) and
safety valves (to prevent excessive pressure in the circuit upstream the
pump in the return line) at the station. After pump trip the check valve,
which is the passive safety system in the pump station, is closing. This
Fig. 16. Reaction force in different pipes (pipes with diameter 0.263 m, 0.0849 prevents back flow in water return line in the section between heat plant
m and 0.0721 m) downstream check valve in guillotine break of pipe, con and pump station. Unfortunately, very fast closure of check valve could
necting torus module, case. lead to the pressure surge in pipelines.
11
A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154
Fig. 17. Principle of DHS model developed using RELAP5 code. Apostrophe (‘) marks a return line.
followed fast closure of check valve. The main reason why the pressure
peaks in DHS are lower comparing to the measured in UMSICHT
experimental facility is that the initial velocities of water in DHS are
significantly lower.
6. Conclusion
12
A. Kaliatka et al. International Journal of Thermofluids 14 (2022) 100154
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