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MELCOR Code Development Status
MELCOR Code Development Status
New Modeling
MELCOR
SQA
Utilities
Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed
Martin Corporation, for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-AC04-94AL85000. 2
MELCOR Code Development
CORQUENCH
User Defined
Functions
Animated Plots
PTFREAD
Utilities Formatting Templates
User Coded
Functions
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MELCOR New Modeling
Current Code Development
Tasks
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New Modeling
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*Murata, et al, “Code Manual for CONTAIN 2.0: A computer Code for Nuclear Reactor Containment Analysis”, NUREG/CR-6533, December 1997. 5
New Modeling
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Test Case
Control Volume
Tatm = 355 K
Disable heat transfer to pool
Volume = 5.0E4 m^3
N2 = 80%, O2 = 20%
Fan Cooler (MARCH &
mechanistic)
QRAD = 0.818E5 Watt
Tcool=293 K
Mdot = 19.57 kg/sec
Results
MELCOR & CONTAIN mechanistic models give nearly same results over full range of
relative humidity (RH)
CONTAIN MARCH model significantly underestimates cooling
MELCOR Extended MARCH model not far off
MELCOR partitions heat transfer coefficient into convection and condensation components
– noncondensible gases and superheated atmosphere 7
MELCOR New Modeling
Mechanistic Fan Cooler Model
Input
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MELCOR 2.1
and recommended
implementation changes to
PSI. Identical without
breakaway
MELCOR 1.8.6
MELCOR 2.1 and tested
against Quench-16
experiment.
Results appear to show
more hydrogen after
quench in 2.1 with
breakaway model active.
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New Modeling
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New Modeling
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MELCOR New Modeling
Radiative Exchange Factors
Model
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MELCOR New Modeling
Geometric Radiative Exchange
Factors
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1.2
F0=(AF)/Acell
0 L2
A
F0=(AF)/Acell
A 1F12 dx 1A cell e 1x1 dx 2 2 e ex 2 0.6
L1 V 1 0
Not Validated Yet
0.4
dy1e 1
L L
A1F12 A cell
y
dy 2 e y 2 A cell 1 e 1 1 1 e 2 2
V 1 1L1 2L2 V 1
0
0 2 4 6 8 10
By reciprocity A1/Acell
A 2F21 A 2F21 AF A cellF0 A cellK 1 e 1L1 1 e 2L2 where i Li
Ai
KAcell
In limits (reasonable therefore to assume K = 1)
Both cells large AF A cellK
Utilities
Simple geometric
radiation exchange
factors compared to
Monte Carlo evaluated
view factors.
Simple model is adequate
for A/Acell > 10
Monte Carlo utility was
created for calculating
both FCELR and FCELA
exchange factors from
fuel rod arrays.
Partially implemented as
an option for PWR at
MELGEN
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MELCOR New Modeling
Effective Radiative Exchange
Factors
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1L1 2L 2
1L 1 2L 2
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New Modeling
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Code Developers
provide the necessary guidance in developing and improving models
Desirable to have validation test at time of model implementation
Code Users
Increased confidence in applying code to real-world application
Improved understanding of modeling uncertainties
New Modeling
Historical Assessments
MELCOR
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Gauntt, R. O., Cash, J.E., Cole, R. K., Erickson, C. M, Humphries, L.L., Rodriguez, S.
B., Young, M. F., 2005, “MELCOR Computer Code Manuals, Vol. 1: Primer and
User’s Guide, Version 1.8.6,” NUREG/CR 6119, Vol. 1, Rev. 3, U.S. Nuclear
Regulatory Commission, Washington, DC.
• Validations should Tills, J, Notafrancesco, A.,Longmire, P., “An Assessment of MELCOR 1.8.6:
Design Basis Accident Tests of the Carolinas Virginia Tube Reactor
be performed by (CVTR) Containment (Including Selected Separate Effects Tests)”,
SAND2008-1224 (2008).
both Souto, F.J., Haskin, F.E., Kmetyk, L.N., “MELCOR 1.8.2 Assessment: Aerosol
Experiments ABCOVE AB5, AB6, AB7, and LACE LA2,” SAND94-2166 (1994),
o Developers Tautges, T.J., “MELCOR 1.8.2 Assessment: The MP-1 and MP-2 Late Phase Melt
Progression Experiments,” SAND94-0133 (1994)
More intimate Kmetyk, L.N., “MELCOR 1.8.3 Assessment: CSE Containment Spray Experiments,”
understanding of SAND94-2316 (1994).
Tills, J., Notafrancesco, A, Longmire, P., “An Assessment of MELCOR 1.8.6: Design
the model nuances Basis Accident Tests of the Carolinas Virginia Tube Reactor (CVTR) Containment
(Including Selected Separate Effects Tests),” SAND2008-1224 (2008).
o Code Users Tautges, T., “MELCOR 1.8.2 Assessment: The DFI-4 BWR Damaged Fuel Experiment,”
Greater knowledge SAND93-1377 (1993).
Tautges, T., “MELCOR 1.8.3 Assessment: GE Large Vessel Blowdown and Level Swell
of real-world Experiments,” SAND94-0361 (1994).
applications Kmetyk, L.N., “MELCOR 1.8.2 Assessment: IET Direct Containment Heating Tests,”
SAND93–1475 (1993).
Validations should Kmetyk, L.N., “MELCOR 1.8.1 Assessment: LACE Aerosol Experiment LA4,” SAND91–
1532 (1991).
focus on what can Kmetyk, L.N., “MELCOR 1.8.1 Assessment: LOFT Integral Experiment LP-FP-2,”
be learned from the SAND92–1373 (1992).
Kmetyk, L.N., “MELCOR 1.8.1 Assessment: Marviken-V Aerosol Transport Tests ATT-
exercise 2b/ATT-4,” SAND92–2243 (1993).
Gross, R.J., “PNL Ice Condenser Aerosol Experiments,” SAND92–2165 (1993).
Should avoid trying Kmetyk, L.N., “MELCOR 1.8.1 Assessment: FLECHT SEASET Natural Circulation
Experiments,” SAND91-2218 (1991).
to ‘tune’ results Kmetyk, L.N., “MELCOR 1.8.1 Assessment: ACRR Source Term Experiments ST-1/ST-
2", SAND91-2833 (1992).
MELCOR New Modeling
Selection of Validation Test
Cases
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Coolant Boil-off
MELCOR
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Modeling
Standard heat transfer coefficients
Equation of state for water
Inclusion of non-condensible gases
Bubble separation model assumes that the volume flow of bubbles varies
linearly along a CV, from zero at the bottom and a maximum at the top
Does not account for bubbles flowing from adjacent CVs
Challenges/Findings
Level swell is better predicted by a single control volume than from a
finely subdivided stacked volume
Model for bubble rise and phase separation needs to be modified for
multiple CVs
Validation Cases
NEPTUN 5006, 5007, GE Level Swell, Bethsy-6.9c
MELCOR New Modeling
Oxidation – Hydrogen
Generation
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Modeling
Standard parabolic kinetics, with appropriate rate constant expressions
Zircaloy
– Urbanic-Heidrich constants
Steel
For very low oxidant concentrations, gaseous diffusion may limit reaction
rate.
Challenges
Difficult or impossible to discriminate between Zr and Steel oxidation in
experiments
Differences in oxidation can be masked by differences in core degradation
Validation Cases
Phebus B9, FPT1, FPT3, CORA-13, LOFT-FP2, PBF SFD, Quench-6
MELCOR New Modeling
Oxidation – Hydrogen
Generation
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Modeling
MAEROS
Multisection (size), multicomponent (type of aerosol)
Agglomeration
Deposition
– Gravitational, Brownian diffusion, thermophoresis, diffusiophoresis
Condensation and Evaporation at surfaces
Decoupled from MAEROS
TRAP-MELT2 code
Validation Cases
Simple geometry: ABCOVE (AB5 & AB6), LACE(LA4),
Multi-compartment geometry: VANAM (M3), DEMONA(B3)
Deposition: STORM, LACE(LA1, LA3)
New Modeling
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Test
MELCOR New Modeling
Fission Product Retention in
Pools - Pool Scrubbing
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SPARC 90 Model
Thermodynamics of bubble interactions with a pool
Scrubbing and retention radionuclides by pool
Original SPARC 90 model only accounted for scrubbing of aerosols and Iodine vapor
– Species such as CsOH and CsI sometimes are released at high temp in vapor form
– Such vapors would not have been condensed and scrubbed
Code Versions
Implemented in MELCOR 1.8.4
MELCOR 1.8.6 - extended to include scrubbing of vapors
Observations
A deeper pool resulted in more aerosol capture and a larger DF
Having no steam in the carrier gas led to less capture and a smaller DF
Larger particles combined with greater steam content in the carrier gas led to
more capture and a larger DF
MELCOR tends to overestimate DFs for deep pools and large particle sizes.
Validation Cases
ACE Pool Scrubbing Tests
PSI Poseidon Experiments (PA06, PA07, PA08, PA12 and PA17)
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New Modeling
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Modeling
Only Atmosphere
sonic flux at the minimum section
in the flow path
Only Pool
Subcooled water
– Henry-Fauske
Two-phase water
– Moody
Atmosphere & Pool
weighted average for the two
phases
Observations
Atmosphere and subcooled
conditions well-predicted
Two-phase water predicts higher
critical flow rates
Experiments
MARVEKIN CFT-21 & JIT-11
GE Level Swell,
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MELCOR New Modeling
Critical Flow: Only
Atmosphere
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JIT-11 Test
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MELCOR calculation
matches closely for sub- MARVIKEN CFT-21
cooled conditions at exit
(extended Henry-Fauske
critical flow)
MELCOR over-predicts
flow for two-phased
conditions
Moody multiplier, CM, of
0.6 for area ratio = 0.5 & P
= 5 MPa consistent with
other data*
Moody model always over
estimates critical flow.
Rapid formation of high
vapor concentrations at
inlet to exit pipe
Moody theory
overestimates flow *Ardron,
K.H., A STUDY OF THE CRITICAL FLOW MODELS
rates for stagnation USED IN REACTOR BLOWDOWN ANALYSIS, Nuclear
quality > 1%. Engineering & Design 39 (1976) 257-266.
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New Modeling
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Model
Based on HECTR 1.5 code
Effects of burning on a global basis without modeling the actual reaction
kinetics or tracking the actual flame front propagation
– Ignition criteria based on LeChatlier’s formula
– Combustion completeness based on LeChatelier formula
– Burn duration calculated from user-specified characteristic dimension
Deflagration (no detonation)
Code Versions
Implemented in MELCOR 1.8.0
Diffusion flame model added to 1.8.5
Observations
MELCOR adequately predicts peak pressures
MELCOR consistently predicts higher peak pressure and peak
temperatures
Validation Cases
Nevada Test Site (NTS) Hydrogen burn (1984): NTSP01, 12, 15, & 20
New Modeling
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Model
Based on the HECTR 1.5
Assumptions
Spray droplets are spherical and isothermal
User specified size distribution
Droplets fall with their terminal velocity
Spray droplets fall through a volume atmosphere at rest
Sprays are fully mixed with atmosphere in volume
Observations
Pressure reduction trends predicted well by code
Excellent agreement between CONTAIN and MELCOR
Validation Cases
Containment Spray Experiments (A-4, A-6, A-7, A-8, A-9, A-10, A-12)
CVTR (CVTR-4, CVTR-5)
JAERI Spray Tests (PHS-6, PHS-1)
MELCOR New Modeling
Containment Spray Pressure
Response
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Modeling – CORCON-MOD3
Uses CCM3 routines for phenomenological models
Geometry, heat transfer, chemistry, concrete ablation
Obtains boundary condition and source data from other MELCOR packages rather
than user input
Stand-alone options available (in MELCOR format)
Interface to VANESA preserved
VANESA is fission product release model
– Implemented as part of the RN package
– Separate scrubbing model replaced by general SPARC model
Observations/challenges
Extremely difficult to model some experiments
SURC (no radial ablation), CCI (non-axisymmetric geometry)
Ray treatment is challenging, results may be sensitive to ray origin
No treatment of melt cooling via surface eruptions
No precursor heating (no dryout)
Validation Cases
SURC (1 & 2), CCI (1 & 2)
MELCOR New Modeling
Molten Core / Concrete
Interactions (MCCI)
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Ablation Map
0.00E+00 • CCI-2
Axial Ablation Depth Sidewall ablation
2.00E-01 depth, 30cm
Basemat, 30cm
4.00E-01
• MELCOR
6.00E-01
Max axial depth =
30.8cm
t=0
8.00E-01 Max radial depth =
t=423min 36.1cm
1.00E+00
t=210min
Axial rate = 4.4cm/h
Radial rate = 3.8cm/h
1.20E+00
1.40E+00
1.60E+00
0 0.2 0.4 0.6 0.8
SURC-1 CCI-2
MELCOR New Modeling
MELCOR Volume III: Code
Assessment Report
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MELCOR Documentation
Volume I: User Guide
Volume II: Reference Manual
Volume III: Code Assessment Report
Volume IV: Modeling Guide
Currently completing the Volume III Assessment report
Reviewing and re-running historic assessments
Adding new assessments for un-assessed physics
POSEIDEN (Pool scrubbing – SPARC-90)
MARVIKEN CFT-21 & JIT-11 (Critical Flow)
LACE LA1 & LA3 (Turbulent Deposition)
LHF, OLHF (Lower Head Failure)
New Modeling
PTFREAD-Animated Charts
MELCOR
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Animation of
multiple plots
and BMPs on a
single worksheet
History plots
Profile plots
COR
degradation
images
CAV images
Comparison of
multiple MELCOR
runs
Simple to
generate
Copy and paste
to AVI page
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MELCOR New Modeling
PTFREAD Formatting
Templates
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Primary Template
When creating a new chart
with PTFREAD, the final
dialog asks the user selects a
formatting template from a
list of available templates
that can be applied to the
Goulash Template
newly created chart.
A default template will be
used by PTFREAD if a
template is not selected.
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Managing Formatting Templates
Modify Chart Formatting
Make changes to the active chart and
optionally to apply a template to the
plot. Some formatting changes can be
made to the template at this time
Extract Template
Read the formatting from the
activechart and apply this formatting to
a saved format template
Export Formatting Template
Write the formatting information from
a formatting template to a file
Import Formatting Template
Read the formatting information from a
text file an save as a formatting
template.
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Modify Chart Formatting (Templates)
‘Chart’ Tab
Make changes to chart units,
select alternate formatting
template, and mofify axis
min/max
‘Series Tab’
Make changes to formatting for
plot series , i.a., line color, line
style, and line thickness
‘Legend’ Tab
Make changes to the legend.
Currently only placement of
legend is changed here
‘Advanced’ Tab
Currently not active
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MELCOR New Modeling
User-Coded Control Functions
(1)
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User Defined
Functions
Animated Plots
PTFREAD
Utilities Formatting Templates
User Coded
Functions
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