Emergency Batterie Rescue

ECB-1
Maintenance Instruction
AFTER-MARKET INSTALLATION INSTRUCTION FOR SINGLE-

© 2010
AS-11.65.042
ECB-1
All
(-) 2010-03-12
rightsKONE
reserved.
Corporation
PHASE ECB-1 MODULE PACKAGE FOR KDL16 DRIVE SYSTEMS
This document is intended to be used by people who are familiar with elevator maintenance and
installation and have received proper training on methods and safety as specified by KONE.
ECB-1 (386)
ECB-1 (386)
F290:2
F290:1
1066774.wmf
© 2010 KONE Corporation AS-11.65.042

All rights reserved. 1 (30) (-) 2010-03-12
Disclosure prohibited
ECB-1
CONTENTS
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Delivery content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 ECB-1 applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 ECB-1 connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 ENVIRONMENTAL ISSUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Safety measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Safety precautions for KDL16 drive module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5 ECB-1 INSTALLATION FOR ELEVATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1 ECB-1 installation for KONE MonoSpace® and KONE EcoSpace™ elevators . . . . 14
5.2 ECB-1 installation for KONE X-MiniSpace™ and KONE ReGenerate™ elevators . 15
6 INSTALLATION METHOD OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1 Safety measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2 Installing ECB-1 module and cables for MRL elevators . . . . . . . . . . . . . . . . . . . . . . 16
6.3 Installing ECB-1 module and cables for KONE X-MiniSpace™ and ReGenerate™
elevators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 INSTALLATION OF ECB-1 MODULE AND FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1 Moving the car to a suitable working position by using RDF . . . . . . . . . . . . . . . . . . 18
7.2 Measuring voltage from KDL16 drive module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.3 Installing fuse boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.4 Setting the current value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.5 Installing ECB-1 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.6 Connecting drive module cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.7 Finalizing installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.8 Checking ECB-1 module operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8 APPROVALS AND VERSION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

ECB-1
1 INTRODUCTION
This instruction describes how to install ECB-1 module package in after-market situation, as a KDL16L
or KDL16R drive module is already in use in the elevator.
The ECB-1 module is a cost efficient technical solution for KONE low rise elevators, which enables
feeding braking energy back to the mains supply. When elevator is running in regenerating state, the
ECB-1 module supplies regenerative energy to the one phase line.
The ECB-1 module weighs approximately 7 kg.
1.1 Related documents
The following documents are related with maintenance of the ECB-1 module:
• AM-01.03.002 Take 5 - Electrical safety when working on elevators, escalators and autowalks
• AR-10.22.006 Spare parts manual for MonoSpace® electrification
• AR-11.65.035 ECB-1
• AS-01.01.004 Take care, end user safety focal points in elevator maintenance
• AS-01.03.101 On-site maintenance manual
• AS-01.05.001 Instruction manual for counterweight lifting device
• AS-11.65.034 Repair instruction for KDL16L drive module
• AS-11.65.036 Repair instruction for KDL16R drive module
• AS-11.65.037 Replacement instruction for V3F16L drive module with KDL16L drive module
• AS-11.65.038 Replacement instruction for V3F16R drive module with KDL16R drive module
• 972483D01 KDL16 parameter list
• Elevator level instructions
1.2 Delivery content
• KM713862G02 Fixings, shaft trunking

• KM750419G02 Guide rail fixing brackets (guide rail fixing)
• KM750526H02 Packing box for ECB-1 assembly
• KM959589G01 ECB-1 single line regenerative unit
• KM983634G01 Control cable
• KM983937G03 ECB-1 AC-fuse
• KM984631G01 Start permit cable
• KM988985G01 DC-link fuse box with filter (F290:2), includes DC-link cable
• KM1343993G02 ECB-1 AC-supply cable

ECB-1
1.3 ECB-1 applicability
The ECB-1 can be installed in elevators with the following configurations:
Elevator Drive Machinery

KONE MonoSpace®, NoCabinet KDL16L MX05, MX06, MX10
KONE TranSys™ KDL16L MX05, MX06, MX10
KONE FURE™ KDL16L MX05, MX06, MX10
KONE ReGenerate™ MX (1:1, 2:1) KDL16L MX06, MX10
KONE ReGenerate™ (4:1) KDL16R GMX1
KONE S-MonoSpace® KDL16L MX05, MX06, MX10
KONE S-MiniSpace™ KDL16L MX10
KONE X-MiniSpace™ KDL16R MX10
KDL16L
KDL16R
1066416.wmf
1066180.wmf

ECB-1
1.4 ECB-1 connections
KONE MonoSpace® elevator control systems includes either MAP or ReCab cabinet whereas KONE
MiniSpace™ and Regenerate™ elevator controls are in a separate control cabinet.
1.4.1 ECB-1 connections for KONE MonoSpace® elevator with KDL16L
KDL16L ECB-1 (386) MAP ReCab
XS3
XECO1
386
XD1
XECO2
X2
X4
X5
F290:2 X1
X1
D1
F290:1
1068770.wmf
D1 = Danger LED
Description From To ECB-1

Power supply cable / PE MAP or ReCab (220/T3, N, PE) X1
DC-link cable Drive / XECO2 X2
Control cable Drive / XECO1 X4
Start permit cable Drive / XS3 X5
Fuse description
AC fuse (F290:1) DC fuses + filter box (F290:2)

ECB-1
1.4.2 ECB-1 connections for KONE ReGenerate™ elevator with KDL16L
KDL16L ECB-1 (386) Control cabinet
XD1
XS3 386
XECO1
XECO2
X2
X4
X5
X1
F290:2
D1
X1
F290:1
1068772.wmf
D1 = Danger LED

Power supply cable / PE Control cabinet (220/T3, N, PE) X1
DC-link cable Drive / XECO2 X2
Fuse description
AC fuse (F290:1) DC fuses + filter box (F290:2)

ECB-1
1.4.3 ECB-1 connections for KONE MiniSpace™ and ReGenerate™ elevators with KDL16R
KDL16R ECB-1 (386) Control cabinet
XECO1
XD1
D1 386
XECO2
X2
X4
X5
X1
F290:2
XS3 X1
F290:1
1068773.wmf
D1 = Danger LED

Power supply cable / PE Control cabinet (220/T3, N, PE) X1
DC-link cable Drive / XECO2 via filter box (386:1) X2
Fuse description
AC fuse (F290:1) DC fuses (F290:2)

ECB-1
2 ENVIRONMENTAL ISSUES
Hazardous waste material must be taken care of according to the local requirements and KONE
Environment Strategy.
3 SAFETY
For general safety precautions and personal safety, refer to AS-01.03.101, On-site maintenance safety
manual.
Note the following additional safety items related to maintenance work with ECB-1 module:
Prevent the reconnection of the possible emergency power supplies etc.
Check that the drive module is de-energized before starting any work. There must be no voltage (AC or
DC) in the drive module. Check the operation of the multimeter before and after the test.
Each replacement case must be separately assessed for the risks due to site conditions. Replacement
cases must not limit site conditions.
3.1 Safety measures
This section describes how to safely de-energize the AC fuse (F290:1), DC fuse (F290:2) and ECB-1
module (386) before the replacement work. The work order is continuous, so always follow the work
order from the beginning of section 3.1.3 on page 10 (the AC fuse (F290:1) must be de-energized first)
until the destined component is safely de-energized).
WARNING
Inverter drives usually remain energized for about 5 minutes after the power
has been disconnected. DO NOT work on the drive, hoisting motor or braking
resistors until you have verified that this energy has been discharged.
Test equipment must be set to the 1000 VDC range. The test equipment must
be checked before and after the test to ensure that it functions correctly.

ECB-1
3.1.1 KONE MonoSpace® with ECB-1 module (386)
1 MAP
2 THD filter
1 4 3 KDL16
2 3 4 Motor
5 Braking resistors
6 DC fuses
7 ECB-1 module
8 AC fuse
5
B
6
8 A
7
1068432.wmf
A. AC fuse (F290:1) de-energized, see section 3.1.3.

B. DC fuse (F290:2) and ECB-1 module (386) de-energized, see section 3.1.3 and 3.1.4.
3.1.2 KONE ReGenerate™ / KONE X-MiniSpace® with ECB-1 module (386)
4 1 MAP
2 THD filter
1 2 3 3 KDL16
4 Motor
5 Braking resistors
6 DC fuses
5 7 ECB-1 module
B 8 AC fuse
6
A
8
7
1068431.wmf
A. AC fuse (F290:1) de-energized, see section 3.1.3.

B. DC fuse (F290:2) and ECB-1 module (386) de-energized, see section 3.1.3 and section 3.1.4.

ECB-1
3.1.3 De-energizing the AC fuse (F290:1):
1 For MRL elevators: Move the car to suitable working position (see section 7.1).
2 Switch OFF the main switch (220).
3 For elevators equipped with EBD-device: Ensure that EBD-device will not start operation, switch
it OFF if necessary.
4 Disconnect the connector (X1A) of the AC fuse (F290:1) cable near the MAP / ReCab panel.
NOTE! The AC fuse is safely de-energized. Replacement of AC fuse can be started.
L
N
N L
PE
PE
X1A
F290:1 X1A F290:1

1065639.wmf
1065638.wmf
MAP ReCab panel

ECB-1
3.1.4 De-energizing the DC fuse (F290:2) and ECB-1 module (386):
3 Wait for 5 minutes.

4 Open the landing door and keep it open by using door blocking tool. Go to the car roof.
5 Loosen fixing screw on the bottom of the DC fuse box cover. Remove rest of the fixing screws (3
pcs.). Open the cover and let it hang on the fixing screw.
NOTE! Keep the removed fixing screws safe.
6 Set the multimeter range to 1000 VDC. Check that voltage levels of the units’ intermediate circuits
are at safe level:
Drive module:
• Measure between fuse (P) and ground terminal (PE).
• Measure between fuse (N) and ground terminal (PE).
ECB-1 module:
• Measure between terminal (P’) and ground terminal (PE).
• Measure between terminal (N’) and ground terminal (PE).
The measured voltage is in safe level, if the reading is between -20 ... 20 VDC. Check that the test
equipment is set to VDC range.
NOTE! The DC fuse and ECB-1 module are safely de-energized. Replacement of DC fuse and
ECB-1 module can be started.
PE
P’ PE
N’
1068429.wmf

ECB-1
3.2 Safety precautions for KDL16 drive module
WARNING
If the DANGER led (D1) does not illuminate, when the main power is ON, do
not open the drive module. Switch OFF the main switch (220). Lock and tag.
Wait for 5 minutes. Check that there are no AC or DC voltage. Continue with
special caution! Inform your supervisor about the damaged DANGER led in the
drive module.
Refer to AS-11.65.034 and AS-11.65.036 for more information about KDL16.

ECB-1
4 TOOLS
The following tools are required to complete the work:
Part number Tool Illustration/Note

Normal hand tool set
Counterweight lifting tool Refer to AS-01.05.001
Hammer drill If the ECB-1 is installed on the wall
Multimeter Fluke 179 (or equivalent) with insulated test
probes (min. L = 100 mm) specified to 1000
VDC voltage
Work stool Height approximately 700 mm
1007089.wmf
KM871952 Door blocking tool
1052235.wmf
Safety fence Locally delivered

ECB-1
5 ECB-1 INSTALLATION FOR ELEVATORS
5.1 ECB-1 module installation for KONE MonoSpace® and KONE EcoSpace™
elevators
1068918.wmf
!. Braking resistor (306) 3. MAP / ReCab 5. AC-fuse (F290:1)

2. DC-fuse (F290:2) 4. ECB-1

ECB-1
5.2 ECB-1 module installation for KONE X-MiniSpace™ and KONE ReGenerate™
elevators
306
KDL16
F290:2
THD
ECB-1
OPT
F290:1
EBD- A/M
1068919.wmf
1. Braking resistor (306) 5. AC-fuse (F290:1) 9. EBD- A/M

2. DC-fuse (F290:2) 6. KDL16 10. Machine
3. Controller 7. THD
4. ECB-1 8. OPT

ECB-1
6 INSTALLATION METHOD OVERVIEW
6.1 Safety measures
Carry out the safety measures before starting actual work. Refer to section 3.
Step Action Illustration/Note

1 Drive the car to the topmost floor.
2 Take the elevator out of service. Ensure that the car and car roof are empty.
3 Put safety fences around the work place. If needed
6.2 Installing ECB-1 module and cables for MRL elevators

1 Measure length of connection cables.
2 Go to the car roof. Drive the car on inspection.
3 Mark positions for the modules to be
installed.
4 Measure and mark the wire routes. If the cable lengths are not sufficient, change
the module position or cable routing.
5 Install the DC-fuse (F290:2). Refer to section 7.3.
Do not connect the cables!
6 Tie the drive module cables near the drive ECB-1 control cable (XECO1)
module. ECB-1 start permit cable (XS3)
7 Drive the car downwards. Drive in short periods and ensure that the
Route the cables. cables will not stuck or get damaged.
8 Install the AC-fuse (F290:1). Refer to section 7.3.
9 Install the ECB-1 module (386). Refer to section 7.4 and section 7.5.
10 Connect the cables to the ECB-1 module: Refer to section 1.4.1.
• AC- supply cable (X1)
• DC- supply cable (X2)
• Control cable (X4)
• Start permit cable (X5)
11 Drive the car upwards to position with
access to the drive module and topmost
landing.
12 De-energize the drive module. Refer to section 3.1.

ECB-1

13 Connect the cables to the drive module: 
• DC- supply cable (XECO2) 
• Control cable (XECO1) Refer to section 7.6.
• Start permit cable (XS3)
14 Connect the AC- supply cable (X1A) to the
controller.
15 Finalize the installation. Refer to section 7.7.
16 Check the operation of ECB-1. Refer to section 7.8.
6.3 Installing ECB-1 module and cables for KONE X-MiniSpace™ and
ReGenerate™ elevators

1 De-energize the drive module. Refer to section 3.1.
2 Mark positions and install the AC-fuse Refer to section 5.2, section 7.3, section 7.4
(F290:1), DC-fuse (F290:2) and ECB-1 and section 7.5.
module (386).
3 Connect the cables to the ECB-1 module: Refer to section 1.4.2 (if KDL16L) 
• AC- supply cable (X1) or section 1.4.3. (if KDL16R).
• DC- supply cable (X2)
• Control cable (X4)
• Start permit cable (X5)
4 Connect the cables to the drive module: Refer to section 7.6.
• DC- supply cable (XECO2)
• Control cable (XECO1)
• Start permit cable (XS3)
5 Connect the AC- supply cable (X1A) to the
controller.
6 Finalize the installation. Refer to section 7.7.
7 Check the operation of ECB-1. Refer to section 7.8.

ECB-1
7 INSTALLATION OF ECB-1 MODULE AND FUSES
The main phases of installation work for the ECB-1 package are:
• Moving the car to a suitable working position
• Measuring voltage from KDL16 drive module
• Installing the ECB-1 package
7.1 Moving the car to a suitable working position by using RDF

1 Switch ON the RDF.
2 Move the car on RDF to a suitable working
level with access to topmost landing, ECB-1
and drive modules.
3 Switch OFF the main switch (220). When the MAP is located at the second
Lock and tag. topmost floor, the drive module can be
disconnected from the power supplies using
switch (220:1), located in the shaft wall.
4 Close the MAP.
7.2 Measuring voltage from KDL16 drive module
7.2.1 KDL16L drive module

1 Open the MAP / ReCab panel / control
cabinet.
Switch ON the main switch.
Check that the DANGER led (D1) is lit.
WARNING!If the DANGER led (D1)
does not illuminate, when the
main power is ON, do not open
the drive module. Continue with
special caution! Inform your
supervisor about the damaged
1066461.wmf
DANGER led in the drive
D1
module.

ECB-1

2 Disconnect and prevent reconnection of the
possible emergency power supplies.
Lock and tag.
4 Close the MAP / ReCab panel / control
cabinet.
5 Open the landing door. Keep the landing Only KONE MonoSpace® elevators
door open by using door blocking device.
7 Check that the DANGER led (D1) is NOT lit.
8 Loosen fixing screws (5 pcs.).
Slide the cover of the drive module
downwards and pull out (if applicable).
1062797.wmf
9 Ensure that AC voltage is not supplied to the

drive module.
Measure AC voltage from power supply
terminals (A) T1-T2, T1-T3, T2-T3.
10 Ensure that DC voltage is not supplied to
the drive module. A
Measure DC voltage from connector (B)
(XBRE2), between terminals 1 to ground
and 3 to ground. D1
NOTE! Check that the DANGER led (D1) is
not lit (located above the XBRE2
connector (B)). B
1066563.wmf

ECB-1
7.2.2 KDL16R drive module
The following safety measures must be carried out before the actual work:

1 Disconnect and prevent reconnection of the
possible emergency power supplies.
Lock and tag.
Close the control cabinet.
4 Lift up and remove cover of the drive
module.
Disconnect the cover earth wire between
the drive module and the cover.
5 Switch ON the main switch (220).

ECB-1

6 Check that the DANGER led (D1) is lit.
WARNING!If the DANGER led (D1)
does not illuminate, when the
D1
main power is ON, do not open
the drive module. Continue with
special caution! Inform your
supervisor about the damaged
DANGER led in the drive
module.
9 Check that the DANGER led (D1) is NOT lit.
10 Lock and tag the main switch (220).
11 Ensure that AC voltage is not supplied to the A
drive module. B
Measure AC voltage from power supply
terminals (A) T1-T2, T1-T3, T2-T3.
12 Ensure that DC voltage is not supplied to 1066585.wmf
the drive module.
Measure DC voltage from connector (B)
(XBRE2), between terminals 1 to ground
and 3 to ground.
NOTE! Check that the DANGER led (D1) is
not lit.
Check that there is no voltage in the motor
terminals.

ECB-1
7.3 Installing fuse boxes

1 Install the fuse box (F290:2) to the elevator
shaft wall or drive fixing plate beside the
drive.
NOTE! Ensure that the cable reaches the
drive module.
1066431.wmf
2 Open the fuse box (F290:1) cover plate.
Install the fuse box (F290:1) at the power

supply cable to the elevator shaft wall near
to the control panel or MAP.
NOTE! Ensure that the cable reach the

control panel or MAP.
1065714.wmf
1065728.wmf
3 Close the fuse box (F290:1) cover plate.

ECB-1
7.4 Setting the current value

1 Set switch S1 according to the building From the factory all units are set to value “3”
main riser fuses. for 16 A.
1 = 10A
2 = 13,5A
3 = 16 A
NOTE! This setting is limiting the output

current of the ECB-1.
1065307.wmf
7.5 Installing ECB-1 module

1 Mark the fixing points to the wall according 150 80 30
to the picture. Drill the holes.
10
The drilling template defines minimum 33 x D6
D7
distances of the device and a wall or any
other equipment.
This is to ensure that the ECB-1 does not
overheat.
473
20
1066457.wmf

ECB-1

2 Install the ECB-1 to the wall.
1066458.wmf
3 Route and connect cables to the ECB-1

module.
X2
X4
X5
X1
1063083.wmf

ECB-1
7.6 Connecting drive module cables

1 Connect the DC-link cable (XECO2) and
control cable (XECO1) to the drive module.
KDL16L: KDL16R:
XECO1
XECO2
XECO1
XECO2
1065314.wmf 1065641.wmf
2 Connect the start permit cable (XS3) to the

drive module.
KDL16L: KDL16R:
XS3
XS3
1065315.wmf 1065642.wmf

ECB-1

3 Connect X1A connector to MAP or ReCab The cable ends to X1 connector in the ECB-
panel. 1 module.
MAP / MonoSpace: ReCab panel / EcoSpace:
L
N
N L
PE
PE
X1A
F290:1 X1A F290:1

1065639.wmf
1065638.wmf
Connections:
Wire MAP Colour

PE PE Green/Yellow
N N, MonoSpace Blue
262/T3, Recab, EcoSpace
L 220/T3 Black

ECB-1
7.7 Finalizing installation

1 Install the cover of drive module, if Be careful not to damage the cables!
applicable.
KDL16L: KDL16R:
Lift the cover a little.
Tighten fixing screws (5 pcs.).
1065322.wmf
2 In machineroomless elevators: Ensure that landing doors are mechanically

Exit the car roof. Close the landing doors. locked.
3 Switch ON the main switch (220).
4 If the fault codes 0103 and 0105 are active,
wait until they disappear.
5 Check operation of the ECB-1 module
according to section 7.8.
6 Remove all the tools from the work site.
Clean the site.
7 Return the elevator to service. Reconnect possible emergency power
supplies.
Enable doors and landing calls.

ECB-1
7.8 Checking ECB-1 module operation

1 Switch elevator to RDF mode.
2 Select RealTimeDisplay monitor selection
(6_75) to 32 (ECB-1 status).
3 Switch elevator to normal mode.
4 Activate the Real time display. Display must show ‘1’ (connected).
If the display shows ‘0’ (not connected),
check the ECB-1 wiring.
5 Drive the empty car between terminal
floors.
Driving downwards: Real time display must
show ‘1’ (connected).
Driving upwards: Real time display must
show ‘2’ (run).
6 If the Real time display shows ‘3’ (fail)
during the test:
• Check the ECB-1 installation and
wiring.
• Repeat the test.
7 Return the elevator to normal. Enable doors and landing calls.

ECB-1
APPENDIX A.DIAGNOSTIC GUIDE FOR THE ECB-1 MODULE INSTALLATION
Elevator is stuck
Fault Possible cause Checking/Repair
Start permit fault Start permit cable is loose or Check the start permit cable and
(0025) damaged, or the ECB-1 cable connection. Replace the
contactor is stuck. cable, if damaged.
ECB-1 module failed DC-link cable not connected Check the DC-link cable and
(fault 0103_3069) or DC-link fuse damaged. fuse.
ECB-1 module is not working See the table below. Check the ECB-1 module status
properly with real time display. Set (6_75)
(no fault codes) to 32 (shows ‘2’ = running, when
driving the empty car up or ‘1’,
when driving empty car down).
The ECB-1 module is not working properly

Status Possible cause Repair
0 Control cable is loose or damaged, or Check the control cable and cable connection.
X1/X1A supply cable not connected. Replace the cable, if damaged.
0 AC-fuse has burned. Check the AC-fuse type from the spare part
manual. Make sure that the fuse type is correct.
Replace the fuse, if wrong type.
0 AC-fuse has burned. Check the ECB-1 power supply cable. Replace
the ECB-1 power supply cable and AC-fuse, if
damaged.
0 AC-fuse has burned and the ECB-1 Replace the ECB-1 module.
power supply cable is OK.
3 DC-fuses have burned. Check the DC-fuse types from the spare part
manual. Make sure that the fuse types are
correct. Replace the fuses, if wrong type.
3 DC-fuse have burned. Check the DC-link cable. Replace the DC-link
cable and DC-fuses, if damaged.
3 DC-fuses have burned and DC-link Replace the ECB-1 module.
cable is OK.
3 ECB-1 module test fails. Replace the ECB-1 module.
3 Common mode choke cable of the Replace the filter box.
filter box is damaged or cut, causing
power cut.
3 Capacitor of the filter box has burned Replace the filter box.
to short-circuit causing fuse burn and
damaged DC-fuse.
3 Capacitor of the filter box has blown Replace the filter box.
out causing undefined disturbances or
fault current protection of power
supply goes off.

ECB-1
8 APPROVALS AND VERSION HISTORY
Compiled by: Information Product Author Janne Kaskimies

Checked by: Product Change Manager Pasi Raassina
SEB Maintenance Specialist Jukka Lindberg
Approved by: SEB Maintenance Development Manager Seppo Valliovuo
Translation approved by:
Issue Date Description of Change Ref CR Approved by

- 2010-03-12 First issue. S. Valliovuo


Emergency Batterie Rescue

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Emergency Batterie Rescue

Uploaded by

Copyright:

Available Formats

ECB-1

AFTER-MARKET INSTALLATION INSTRUCTION FOR SINGLE-

PHASE ECB-1 MODULE PACKAGE FOR KDL16 DRIVE SYSTEMS

© 2010 KONE Corporation AS-11.65.042

© 2010 KONE Corporation AS-11.65.042

1.1 Related documents

1.2 Delivery content

• KM713862G02 Fixings, shaft trunking

© 2010 KONE Corporation AS-11.65.042

1.3 ECB-1 applicability

The ECB-1 can be installed in elevators with the following configurations:

Elevator Drive Machinery

© 2010 KONE Corporation AS-11.65.042

1.4 ECB-1 connections

1.4.1 ECB-1 connections for KONE MonoSpace® elevator with KDL16L

KDL16L ECB-1 (386) MAP ReCab

Description From To ECB-1

© 2010 KONE Corporation AS-11.65.042

1.4.2 ECB-1 connections for KONE ReGenerate™ elevator with KDL16L

KDL16L ECB-1 (386) Control cabinet

Description From To ECB-1

© 2010 KONE Corporation AS-11.65.042

KDL16R ECB-1 (386) Control cabinet

Description From To ECB-1

© 2010 KONE Corporation AS-11.65.042

3.1 Safety measures

© 2010 KONE Corporation AS-11.65.042

3.1.1 KONE MonoSpace® with ECB-1 module (386)

A. AC fuse (F290:1) de-energized, see section 3.1.3.

3.1.2 KONE ReGenerate™ / KONE X-MiniSpace® with ECB-1 module (386)

A. AC fuse (F290:1) de-energized, see section 3.1.3.

© 2010 KONE Corporation AS-11.65.042

3.1.3 De-energizing the AC fuse (F290:1):

F290:1 X1A F290:1

MAP ReCab panel

© 2010 KONE Corporation AS-11.65.042

3.1.4 De-energizing the DC fuse (F290:2) and ECB-1 module (386):

3 Wait for 5 minutes.

© 2010 KONE Corporation AS-11.65.042

3.2 Safety precautions for KDL16 drive module

Refer to AS-11.65.034 and AS-11.65.036 for more information about KDL16.

© 2010 KONE Corporation AS-11.65.042

The following tools are required to complete the work:

Part number Tool Illustration/Note

Work stool Height approximately 700 mm

KM871952 Door blocking tool

Safety fence Locally delivered

© 2010 KONE Corporation AS-11.65.042

5 ECB-1 INSTALLATION FOR ELEVATORS

!. Braking resistor (306) 3. MAP / ReCab 5. AC-fuse (F290:1)

© 2010 KONE Corporation AS-11.65.042

1. Braking resistor (306) 5. AC-fuse (F290:1) 9. EBD- A/M

© 2010 KONE Corporation AS-11.65.042

6 INSTALLATION METHOD OVERVIEW

6.1 Safety measures

Step Action Illustration/Note

6.2 Installing ECB-1 module and cables for MRL elevators

Step Action Illustration/Note

© 2010 KONE Corporation AS-11.65.042

Step Action Illustration/Note

Step Action Illustration/Note

© 2010 KONE Corporation AS-11.65.042

7 INSTALLATION OF ECB-1 MODULE AND FUSES

7.1 Moving the car to a suitable working position by using RDF