An analysis on Green Manufacturing: It's

Importance, Methodology and its Application.

Suyog Sanjay Sanap Bineeta Chaudhary

Sankalp Satish Salunke
Chemical Engineering
SMT Geeta D Tatkare Polytechnic
Alibag , India
sankalpsalunke03@gmail.com
Chemical Engineering
SMT Geeta D Tatkare Polytechnic
Roha, India
suyogsanap71@gmail.com
Chemical Engineering
SMT Geeta D Tatkare Polytechnic
Roha, India
bineetachaudhary03@gmail.com

Abstract— The paper gives the survey of due to industries. The cost of energy and resources

green manufacturing, what is green are constantly increasing due to rising demand and

manufacturing why it is needed and methods of limited supply. Furthermore, price trends can

green manufacturing that reduces the waste hardly be forecasted, so companies aim to

and even pollution. The paper focus on the successfully produce within large price ranges of

green design for environment of green energy and resources. One strategy to

manufacturing system, energy conservation, accommodate price fluctuations consists of

development of product with less wastage. The passing mark ups to the customer. However, a

paper also highlights the use of green price mark-up may require that improvements be

manufacturing to form a sustainable product made to the product. Alternatively, stable prices

and to reuse the product, shorter life cycle. may be facilitated with increased production
efficiency, which can be achieved by reducing
resource consumption and improving the
Keywords—green manufacturing, less organization of the manufacturing system Nancy
wastage, energy conversation, sustainable Diaz-Elsayed.,et.al.(2013)
product This paper main objective is to bringing the
attention of the manufacturer who are
I. INTRODUCTION
manufacturing the product with the mass
In the global world environment, resource and production. We have seen that a lot of energy is
population are major problems. Environment is using day by day and lots of waste is available, the
crucial one with and change in climate at any point waste are hazardous and can lead the human being
leads to imbalance of earth. ISO has proposed the to a termination point. Toxic hazards are really
new quality management system for products and crucial for human being.
even for environment management system. The
Nowadays, environmental consequence are
main era is to minimize the environmental damage
considered strategically essential for business o

perations with the aim to reduce costs and
develop quality products. Every company when it
comes to green manufacturing should
conserving natural resources for future generations.
Reduction of wastage has also helped in the cost
reduction in the long-term perspective. Wastage
reduction directly deals with the minimization of
residuals. In today’s world the e-waste the major
issue, green technology is the application of one or
more of environmental science, green chemistry,
environmental monitoring and electronic devices
to monitor, model and conserve the natural
environment and resources, and to curb the
negative impacts of human involvement. The term
is also used to describe sustainable energy
generation technologies such as photovoltaics,
wind turbines, bioreactors, Biofiltration,
Bioremediation, Desalination etc. We don't always
have time, or take time, to learn more, read fine
print, complex ingredients, and seek alternatives.
The word "natural" has become an over-used
and inaccurately-used BUZZWORD in today's
marketing; it's practically lost all value. Christina
W.Y.Wong,
II CONTENT
2.1 Why Green Manufacturing
be
Due to the recent global climate, humans have
started to realize the vulnerability of nature and
the disaster it may bring as response of our
negligence. The recents stresses on our
environment. More ominous, global crises such as
ozone depletion, greenhouse warming,
deforestation and loss of biodiversity. As much
fresh water has been withdrawn in the last 30
years as in the last 3 centuries. Carbon emission
have increased by more than 1.5 times since 1970.
Industrial waste has been also increased since
1970.
Essentially, it is the “greening” of manufacturing,
in which workers use fewer natural resources,
reduce pollution and waste, recycle and reuse
materials, and moderate emissions in their
processes. Green manufacturing is a commitment
to using fewer environmental pollutants and
natural resources. Green facilities also make every
effort to produce less waste, carbon emission and
try to have as little impact on the environment as
possible. Small manufactures need to upgrade
production methods and obtain training and
equipment with low profit margins. The focus on
both green and sustainability is helpful in the
productive world. Throughout the “larger picture”,
the benefits of an environmental emphasis are
optimised, but specific changes may benefits the
firms as for factories, energy and water expenses plastics but there is an alternative. One way is to
constitute a significance problem. use recyclable polycarbonate resins. Product must
be designed for disassembly and manufacturing
2.1 Research Objectives and Move from the traditional end-of-pipe control
to new technologies.
Production processes environmental effect has
become increasingly known to consumers and
businesses. Manufacturing is ready for innovation
for all public relation concern. The primary
research objectives are given below:-
RO1:- to brief green manufacturing and its need
for developing a sustainable environment;
RO2:- to brief Implementation (Production
Process) of Green manufacturing towards
developing a sustainable environment;
RO2-: to identify and discuss benefits for Green 2.3 Future Scope

Manufacturing for a sustainable environment.

The global economy is built around production

2.2 Implementation (Production process) and consumption, significantly affecting our

worlds future. Safeguarding our resources, both

It involves the product design and process design. naturally and humanely, means protecting that

To develop greener product design:-such as use of future. While population expansion is increasing

virgin materials, virgin materials can be defined as the load on our ecosystems, the search in

unused raw materials that have never been automation and artificial intelligence is putting

subjected to any processing other than for its additional stress on employees. There is an

production. While using recycled material is increased need for openness thorough the whole

cheaper and better for the environment. The value chain from producers. The primary

example of virgin plastic is for the manufacturing motivators in this area are sustainability and

of machine parts, machine housing and so on. ethical factors because an increasing proportion of

Biodegradable, Non-toxic and recyclable customer are reluctant to promote fraud, slavery

materials should be used such as bamboo is or environmental damage. Companies are

becoming increasingly popular for making the adopting more automation, IOT based

casing of computers and peripherals. Many manufacturing, where systems and products may

computers are constructed from non recyclable communicate and regulate their production,
thereby decreasing the need of human assembling
personnel. Meanwhile, manufacturers will use
virtual reality to enhance efficiency and involve
staff and clients in sustainable manufacturing.
2.4 Benefits
 Safe, Healthy quality working lives of our
people.
 Products that accelerates more sustainable
lifestyles.
 Products creates sustainable infrastructure.
 Efficient use of resources and high recycling
rates.
 Responsible Energy user that helps creates a
lower carbon future.
 Reducing pollution and waste by minimizing
the use of natural resources.
2.5 Green Manufacturing agenda for India
India’s Green challenge:- India’s rapid and
industrial growth,coupled with urbanization, has
come at the high cost of increasing GHG emission,
rising demand for scarce resource like water and
increasing waste generation, particularly from
urban centres. Today, india is the fourth-largest
economy and the fifth largest GHG emitter in the
world .
Rapid urbanization and industrialization generate
massive amount of waste. For example, India
generate close to 4 million tonnes of hazardous
waste from industrial and biomedical sources.
Apart from hazardous industrial waste and
effluents which cause water and land pollution.
Product portfolio is terms of the energy intensity
of their manufacture and in-life use, recyclability
and waste generation.
2.6 Goals of Green manufacturing
Te goal of sustainability:-
Even company when it comes to green
manufacturing should be conserving natural
resources future generations.
Reducing waste and maximizing resource
efficiency.
2.7 Applications
2.7.1 Consumption of materials:-
The environment is directly and indirectly
affected by the production of items. Green
manufacturing is helpful for the consumption of
materials. This includes emissions created by the
transit of materials and the disposal of products.
With the growth in urbanisation and the new
goods it calls for, the production plays a vital role
in the community's physical and economic well-
being. Green Manufacturing also has economic
benefits and profitability. Traditional ways of
production are disturbed by sustainable methods.
Individuals who want to apply this in practice
need a new way of thinking.
2.7.2 Reuse of products
This requires the "circularisation" of return loops
for repairs and re-use of products, collection,
restoration and redistribution of components, and
recovery. reprocessing and recycling of materials.
It depends on manufacturing in all splendour to do
everything "round and round" by removing
material from the life cycle and reinserting it
advantageously. Automation can do its part to
ensure this is productive, but that requires
rethinking the "system" and re calibrating the
business model to make it economically feasible.
2.7.3 Cost reduction
In the quest for cost reduction, the circular
economy internalize costs to pursue excellent
sales and low risks. Linear point sales terminates
liability, whereas circular takes the company's
obligation beyond the point of sale into account.
To handle and cycle waste streams, linear creates
waste streams for towns, people, and society and
instead generates value streams. Linear
emphasises uniformity to increase efficiency and
simplicity of use, whereas circular fosters a
standardisation of parts and processes, which
promotes repair, rehabilitation, and reuse. Whilst
humanity has tremendously benefitted from the
Industrial Revolution, the repercussions, including
pollution and loss of resources, have also been
long- term. Today, companies and consumers
recognise that activities must be evaluated to
assess their sustainability.
2.7.4 Sustainable Development
Increasing demands drive manufacturers to focus
on sustainable development. Practices in all
industries, notably manufacturing, are governed
by sustainability principles. Sustainable
manufacturing employs techniques that limit
adverse environmental effects, maximize energy
conservation, decrease waste and provide
communities with security. It is vital not just for
the world but also for those who produce and
consume the product. Technologies will further
change manufacturers' production of products and
service delivery and assist in getting a deeper
understanding of the product lifecycle. GPS
Satellite technology allows manufacturers to
optimize their performance in real-time and to
ensure rapid identification and resolution of any
problems within the supply channel.
2.7.5 Reduce pollution
Green manufacturing is a manufacturing strategy
that reduce pollution. This system aims to
systematically and continously remove waste
from the system. Operation teams balance
expenses and revenues to obtain the highest net
result.
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