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HI-TECH laser cutting for electric motors

development: Aussafer Due
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Aussafer Due is partner of excellence for the development and

manufacturing of laser cut
laminations and of stator/rotor core stacks, by means of 10
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fiber laser machines (the biggest subcontracting division in
Italy), providing a highly customized service upon customers’
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precise needs, besides offering a range of additional services.

Technology, innovation, precision and a highly

specialized technical team represent the highlights that ! !"#$%&'($)!*+!*,)
have always characterized Aussafer Due. A strategic asset that -).%/)**)'

has allowed the company to become a national and

international reference reality in the metalworking sector, with
specific focus on the electric motor enabled by a business
unit fully dedicated to the realization of prototypes, preseries, The magazine

and special rotor and stator cores, through laser cutting of

electrical steel laminations. The cores are realized by standard
welding processes, or BACKLACK bonding.
The advantages of BACKLACK technology is better precision,
stiffness and vibration performance, and the possibility of very 6<=%/ 6<@%/%B,C 6<D%/%B,)4E
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complex shapes. Aussafer Due can deliver to its customer both @A@@
loose laminations and rotor/stator cores.
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A customized service that permits to collaborate with
customers in the product development phase, directly
dialoguing with technical and R&D offices, Universities, Find your TAG
Research and Development Centres, for the implementation of
the realistic prototype. &$)"39,4$ %,5*"#,*+"6
Aussafer Due also supports its customers in repairing and
refurbishment of big rotating electrical machines, like
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,5*"#"*+($%+6'53*)C
alternators, hydro and wind generators.
For these activities, its customers can rely on Aussafer Reverse ?,**$)+$3 %2E+6,

Engineering Service, that enables the acquirement of the 4"#9"6$6*3 %2"(+'/DH

drawing from a physical part.
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Laser Technology advantages compared to traditional methods
B,658,4*5)+67%+6'53*)C

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• no stamping tool required
• cost effectiveness and short lead times for geometry
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and product changes
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• short time to market for realizing a functional
prototype 9)"*"*C9$ %9)"*"*C9$3
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Aussafer Due added value and competitive edge )$3$,)4E

Strongly oriented to innovation, Aussafer Due avails itself of N$3$,)4E%,6'
state-of-the-art process technologies, in compliance with '$($-"9#$6*
Industry 4.0, with 10 fiber laser cutting machines (i.e. 3$#+4"6'54*")3 %3+#5-,*+"6

the biggest subcontracting laser cutting department in Italy), >*,)*/59 %353*,+6,?+-+*C

customized on its own specifications. As outstanding is the
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broad range of warehoused materials available in stock: silicon
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steels in thicknesses from 0.1 to 1 mm, with magnetic
properties and grades from M230 to M800, also NO (NO10,
NO20 etc.), on different insulations (C3, C5, C6), BACKLACK,
cold rolled and hot rolled pole sheets (TF and TG), too.

Outstanding level quality for the most demanding sectors

ISO 9001:2015-certified and with its own quality system,

Aussafer Due guarantees final quality and accuracy with in-
process tests and checks carried out by its entrusted in-house
laboratory, equipped with 3 innovative coordinate measuring
machines (CMM).
The in-depth experience and the competences gained allow the
company to manufacture several motor typologies:
asynchronous motors (IM), internal permanent magnet
synchronous motors (IPMSM) also with rotor cage, surface
mounted permanent
magnet synchronous motors (SM-PMSM), synchronous
reluctance motors (SynRM), linear motors, alternators and
generators, also segmented. Executions manufactured for
numerous customers spread worldwide, operating in various
sectors, for applications in automotive and racing ambit (hydro
and wind generators), traction motors, CNC machine
tools, CNC spindles, renewable energies, automation, naval and
aerospace industry, oil & gas.

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