Overhaul Procedure for Cargo Oil Pump Turbine

It has been mention about overhaul procedure for Cargo oil pump turbine.
Please be careful and caution the "※" marks.

A) Turbine casing cover

1) Remove the lagging
2) Remove the gland steam drain pipe (Position is labyrinth packing)
3) Remove the taper pin and tightening bolt for turbine casing cover
4) Lifting preparation for turbine casing cover
a) Install the chain block at casing cover eye bolt
b) Install the guide bolt at 2 position bolt hole (Guide bolt is including in tools box)
5) Gradually tighten the jacking up bolts
6) Remove the turbine casing cover
※ Turbine casing cover shall be maintained vertical position and pulling out gradually.
※ Please be carful that the nozzles and labyrinth packing doesn't touch at turbine blade.

B) Reduction gear box cover

1) Remove the thermometer gauge
2) Remove the taper pin and tightening bolt
※ Must be removing the bottom flange bolt for pinion shaft, top flange and main L.O. pump
tightening bolt for wheel gear
3) Disconnect the flexible tube for trip device(2 position)
※ Check whether no remaining bolts.
4) Remove the adjusting liner for gear cover pedestal
※ Some jacking up the both side bolts and remove the adjusting liner,
and jacking up bolts make free after liner removed.
5) Gradually tighten the jacking up bolts and open the gear box cover
6) Disconnect the coupling bolts between wheel and bulkhead stuffing box
7) Remove the axial displacement sensor form bottom flange, and sensor protect by plastic bag
※ Please be careful to touch it and don't damage to sensore.
 2)※

7) 4)

C) Turbine rotor and wheel gear

Please don't touch the coupling bolt(1449) and never remove it.
1) Remove the top bearing housing
2) Remove the all split pin for bearing cap
3) Install the eye nut of turbine rotor lifting tool on rotor top (Eye nut is including the tools box)
4) Install the eye nut for wheel lifting tool on gear top (Eye nut is including the tools box)
5) Prepare the chain block, and lifting perform by using turbine rotor eye nut
and wheel gear eye nut
6) Remove the bearing cap nut and bearing cap for turbine top, pinion upper and lower
※ Nut return to same position and don't mix.
※ Bearing cap use lifting bolt and remove (Lifting bolt is including the tools box)
7) Remove the thrust metal for turbine rotor
a) Remove the thrust metal(2118)
b) Turbine shaft is some lifting up(0.05~0.1mm) by chain block and remove
the thrust metal(2117)
8) Pull out the turbine rotor with pinion gear from casing
Wheel gear is turning slowly when turbine rotor pull out
※ Turbine rotor shall be maintained vertical position during pulling out.
※ Please be carful that the turbine blade doesn't touch at each part(labyrinth packing,
steam guard, oil guard and thrust collar) because those clearance are narrow.
9) Remove the bearing cap nut and bearing cap for wheel upper and lower
※ Nut return to same position and don't mix.
Bearing cap use lifting bolt and remove (Lifting bolt is including the tools box)
10) Remove the thrust metal for wheel gear
a) Remove the thrust metal(2120)
b) Turbine shaft is some lifting up(0.05~0.1mm) by chain block and remove
the thrust metal(2119)
11) Pull out the wheel gear from gear box
※ Wheel gear shall be maintained vertical position during pulling out.
D) Cleaning
1) Cleaning the surface for turbine casing & cover, reduction gear box & cover
(Use sandpaper and scotch bright)
2) Cleaning the turbine casing internal and reduction gear box internal if necessary