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    BMFP 3423 Lean P3a - May2021

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    Idham Nasrul
    The document discusses Lean Manufacturing tools and techniques, including Jidoka which involves stopping machines from producing defects continuously through auto-detection. Andon signals are used to promote immediate action through light/lamp signals that indicate production status using standard colors like green, yellow, red, and white. Continuous flow aims to avoid stopping production lines by applying techniques like Jidoka, Andon signals, and Poka Yoke which identifies defects without stopping production.

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    BMFP 3423 Lean P3a - May2021

    Uploaded by

    Idham Nasrul
    8 views11 pages
    The document discusses Lean Manufacturing tools and techniques, including Jidoka which involves stopping machines from producing defects continuously through auto-detection. Andon signals are used to promote immediate action through light/lamp signals that indicate production status using standard colors like green, yellow, red, and white. Continuous flow aims to avoid stopping production lines by applying techniques like Jidoka, Andon signals, and Poka Yoke which identifies defects without stopping production.

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    BMFP 3423 Lean P3a_May2021

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    The document discusses Lean Manufacturing tools and techniques, including Jidoka which involves stopping machines from producing defects continuously through auto-detection. Andon signals are used to promote immediate action through light/lamp signals that indicate production status using standard colors like green, yellow, red, and white. Continuous flow aims to avoid stopping production lines by applying techniques like Jidoka, Andon signals, and Poka Yoke which identifies defects without stopping production.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    8 views11 pages

    BMFP 3423 Lean P3a - May2021

    Uploaded by

    Idham Nasrul
    The document discusses Lean Manufacturing tools and techniques, including Jidoka which involves stopping machines from producing defects continuously through auto-detection. Andon signals are used to promote immediate action through light/lamp signals that indicate production status using standard colors like green, yellow, red, and white. Continuous flow aims to avoid stopping production lines by applying techniques like Jidoka, Andon signals, and Poka Yoke which identifies defects without stopping production.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 11

    Lean

    Manufacturing
    TOOLS AND TECHNIQUES
    PART 2
    3- Continuous Flow
    1- Jidoka

    2- Andon

    3- Poka Yoke

    4- Gemba

    5- Preventive Maintenance
    Continuous
    Flow

    Auto detection on defect or error. The machine will be stopped


    immediately.
    Purpose : to avoid machine produce defects continuously.
    Continuous
    Flow
    Continuous
    Flow
    Continuous
    Flow

    Signal using light/lamp.


    Purpose :
    1- to promote immediate action by responsible personnel.
    2- to indicate current production status.
    Continuous
    Flow
    Standard colours for ANDON
    Continuous
    Flow
    Standard colours for ANDON
    GREEN
    Production is running correctly and will move to the next level.

    YELLOW
    Problem detected, the operator needs to take assistance from an expert to fix the problem.

    RED
    Production stopped, since the solution for the problem is not identified and needs further investigation.

    White
    Production run completed, next run could be scheduled if needed.

    BLUE
    Defective unit, this need not stop the process, even count of defective units could be displayed.
    Continuous
    Flow
    Continuous
    Flow

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