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ELinsMegaduct Brochure 2020
ELinsMegaduct Brochure 2020
ELinsMegaduct Brochure 2020
CONTENT
Page No.
2
OUR BACKGROUND
ELINS SWITCHBOARDS
ELINS SWITCHBOARDS PVT. PVT. LTD.,
LTD.,who are pioneers
pioneers in thein
manufacturingof
manufacturing MVLV&&LVMV
Switchboards,
Switchboards,complying to latest
which comply
IEClatest
to the Standards, have entered
IEC Standards intoentered
- have a technical
into collaboration
a technical
with LINKKwith
collaboration BUSWAY
LINKK SYSTEMS
BUSWAY (M)SYSTEMS
SDN BHD; MALAYSIA,
(M) SDN BHD;to
manufacture Busduct
MALAYSIA(MEGADUCT) Systems. LINKKhi-quality
to manufacture is a leading designer
Sandwich
Busductand manufacturer
Systems for Indianofmarket.
busduct trunking systems in Asia
Pacific.
LINKK, is Established
a leading in 1992,
designer they have expanded
and manufacturer their
of Busduct
Trunkingoperation
Systems &innow supply
Asia busduct
Pacific. trunking systems
Established in 1992,to the
over
company 30 has
countries worldwide.
expanded its operations and it now supplies
Our focusSystems
Busduct Trunking on product R&D
to over 30 and manufacturing
countries worldwide.standards
Our focus ensures that we
on product R&Dare
andable to continually
adoption of latest improve product
manufacturing
practices design
ensure & our
performance.
Sandwich In providing
Busducts a product
meet critical line that
design
complies expectations
and performance with latest international standards,
by our customers. we are
Our product
constantly
line complies upgradingStandards
to International ourselves
such with
as ASTA, renowned
KEM &
UL, etc,.certification bodies like ASTA, KEM & UL, etc,.
OUR VISION
e linsMEGADUCT offers comprehensive and reliable pre
and post sales customer support. We have executed many
• We aim to become the leading prestigious projects for some of the reputed private and
busduct manufacturer in the world. Government organisations. This is testimony to our ability to
• To meet customer needs in a deliver large scale projects on-time.
professional manner and provide
prompt services.
elins MEGADUCT - your reliable partner
for Sandwich Busducts
• Committed to produce uniform
product quality and achieve total
customer satisfaction.
VISION STATEMENT
We aim to design and manufacture the
most reliable busduct system and provide
custom engineering solutons to our clients.
OUR MISSION
• Improving our quality by benchmarking
our products and processes.
COMPANY • Expanding our range of products and
QUALITY POLICY services
3
TECHNICAL FEATURES
elins MEGADUCT is a new series of busduct systems developed in
collaboration with LINKK BUSWAY SYSTEMS (M) Sdn Bhd.(MEGADUCT).
It is designed for efficient commercial and industrial electrical
distribution.
PRE-GALVANIZED
PRE-GALVANIZED,, POWDER
POWDER
COATED
COATEDSHEET
SHEETSTEEL
STEEL
ENCLOSURE
ENCLOSURE
MYLAR
NOMEX
CONDUCTOR
ee
lins MEGADUCT
lins BUSDUCT
MEGADUCT INSULATION
BUSDUCT
eelins
linsMEGADUCT
MEGADUCTBUSDUCT
BusductSystem
systemprovides
providesClass
classF F- -155
o
155 °CCclass
classofofinsulation and
insulation it is
and
is water resistant with high mechanical strength. It has been tested in accordance
water resistant with high Mechanical strength. It has been tested in accordance with
with IEC 61439-6 Standard.
IEC 61439-6 standard.
Advantages of special process of insulation are as under:
• Advantages of special process
Design to withstand of insulation
glitch and as under: system
spikes in electrical
• Design to cater for expansion and contraction during peak and
off-peak hours
• Capable of withstanding heat shock
• High reliability under static conditions
• High mechanical strength against impact
• High thermal conductivity
5
OTHER INSULATION TYPE
Wealso
We also provide
provide otherother
classesclasses of insulation
of insulation as below: as below:
JOINT TYPE
/IP66
6
TAP-OFF UNITS(PLUG-IN UNITS)
4 8
Outlet design
7
IP BUSDUCT
Outdoor Busduct
Indoor Busduct
8
IP (INGRESS PROTECTION RATING GUIDE)
9
CONFIGURATION
CONFIGURATION OFOF ELINS
elins MEGADUCT
MEGADUCT BUSWAY BUSWAY
TRUNKING TRUNKING
Electrical Characteristics for Copper & Aluminium Busbars at 50Hz
Copper Busbars at 50Hz
Rated Impedance Line to Line Voltage drop(μV/m) at Rated Current(I) STC kA for
Current (A) (μΩ/m) at various Power Factors 1 Sec
o o
I R20 C R95 C X Z 1.00 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10
400 114.67 149.37 66.72 163.59 103.48 113.28 110.52 105.45 99.07 91.77 83.76 75.14 131.74 56.34 25
630 71.67 93.35 41.70 102.24 101.86 111.51 108.79 103.80 97.52 90.34 82.45 73.96 129.68 55.46 40
800 57.33 74.68 33.36 81.80 103.48 113.28 110.52 105.45 99.07 91.77 83.76 75.14 131.74 56.34 50
1000 40.95 53.35 23.83 58.43 92.39 101.14 98.68 94.15 88.45 81.94 74.78 67.09 117.63 50.30 50
1250 28.67 37.34 16.68 40.90 80.84 88.50 86.34 82.38 77.40 71.70 65.44 58.70 102.92 44.02 65
1600 22.93 29.87 13.34 32.72 82.79 90.63 88.42 84.36 79.25 73.42 67.01 60.11 105.39 45.07 80
2000 16.38 21.34 9.53 23.37 73.92 80.92 78.94 75.32 70.76 65.55 59.83 53.67 94.10 40.24 80
2500 12.46 16.24 7.25 17.78 70.30 76.96 75.08 71.64 67.30 62.34 56.90 51.05 89.50 38.27 100
3200 11.47 14.94 6.67 16.36 82.79 90.63 88.42 84.36 79.25 73.42 67.01 60.11 105.39 45.07 100
4000 8.19 10.67 4.77 11.69 73.92 80.92 78.94 75.32 70.76 65.55 59.83 53.67 94.10 40.24 100
5000 6.23 8.12 3.63 8.89 70.30 76.96 75.08 71.64 67.30 62.34 56.90 51.05 89.50 38.27 100
6300 5.46 7.11 3.18 7.79 77.61 84.96 82.89 79.09 74.30 68.83 62.82 56.35 98.81 42.26 100
Aluminium Busbars at 50Hz
Rated Impedance Line to Line Voltage drop(μV/m) at Rated Current(I) STC kA for
Current (A) (μΩ/m) at various Power Factors 1 Sec
o o
I R20 C R95 C X Z 1.00 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10
400 119.71 155.93 41.70 161.41 108.03 109.82 103.76 96.25 87.93 79.03 69.69 59.97 131.17 39.55 25
630 79.81 103.96 27.80 107.61 113.43 115.31 108.95 101.07 92.33 82.99 73.17 62.97 137.73 41.53 40
800 59.85 77.97 20.85 80.71 108.03 109.82 103.76 96.25 87.93 79.03 69.69 59.97 131.17 39.55 50
1000 47.88 62.37 16.68 64.57 108.03 109.82 103.76 96.25 87.93 79.03 69.69 59.97 131.17 39.55 50
1250 38.31 49.90 15.16 52.15 108.03 111.53 106.12 99.06 91.08 82.44 73.29 63.72 132.23 43.46 65
1600 27.36 35.64 9.53 36.89 98.77 100.41 94.87 88.00 80.39 72.26 63.72 54.83 119.93 36.16 80
2000 20.82 27.12 7.25 28.07 93.94 95.50 90.23 83.70 76.46 68.73 60.60 52.15 114.06 34.39 80
2500 15.96 20.79 5.56 21.52 90.03 91.52 86.47 80.21 73.28 65.86 58.08 49.97 109.31 32.96 80
3200 13.68 17.82 4.77 18.45 98.77 100.41 94.87 88.00 80.39 72.26 63.72 54.83 119.93 36.16 100
4000 10.41 13.56 3.63 14.04 93.94 95.50 90.23 83.70 76.46 68.73 60.60 52.15 114.06 34.39 100
5000 7.98 10.40 2.78 10.76 90.03 91.52 86.47 80.21 73.28 65.86 58.08 49.97 109.31 32.96 100
Feeder Busduct
Feeder Busuct Plug-In Busduct
Plug-in Busduct
)
UM
0
60
M
INI
)
(M
M
U
00
IM
), 5
IN
D
(M
AR
00
ND
10
TA
),
D
(S
R
000
A
D
3
N
TA
(S
00
30
MAXIMUM PLUG-IN OPENING
MAXIMUM PLUG-IN
-4 (FRONT OPENING
ONLY)
- 4 (FRONT
-8 ONLY)
(FRONT & BACK)
- 8 (FRONT & BACK)
PLUG-IN OPENING INTERVAL
-600mm (STANDARD)
PLUG-IN OPENING INTERVAL
- 600mm (STANDARD)
11
D D
11
170 D D
11
COPPER BUSDUCT
FLANGE END
Ampere Mounting Cut out(mm) Interval End feed box size(mm) Fig
(A) A B C D E F G H
400 35 57
630 50 72
800 60 82
1000 80 280 102 65 80
1250 110 132
1600 135 157
2000 185 207
2500 240 262 330 L2-1
3200 294 316
500
4000 394 416 650 450
L2-2
5000 504 526
6300 603 340 625 95 100
ALUMINIUM BUSDUCT
FLANGE END
Ampere Mounting Cut out(mm) Interval End feed box size(mm) Fig
(A) A B C D E F G H
400 50 72
630 70 92
800 90 280 112 65 80
1000 110 132
1250 135 157
1600 185 207
2000 240 262 330 L2-1
2500 344 366
3200 394 416 500 650 450
4000 504 526
5000 678 340 700 95 100 - - L2-2
-
12
FLATWISE ELBOW
Ampere COPPER ALUMINIUM
(A) Standard dimension (mm) AxB
400 330 x 330 335 x 335
630 335 x 335 345 x 345
800 340 x 340 355 x 355
1000 350 x 350 365 x 365
1250 365 x 365 380 x 380
1600 380 x 380 405 x 405
2000 405 x 405 430 x 430
2500 430 x 430 480 x 480
3200 455 x 455 505 x 505
4000 505 x 505 560 x 560
5000 560 x 560 650 x 650
6300 615 x 615 -
FLATWISE OFFSET
Ampere COPPER ALUMINIUM
(A) Standard dimension (mm) AxBxC
400 330 x 300 x 330 335 x 300 x 335
630 335 x 300 x 335 345 x 300 x 345
800 340 x 300 x 340 355 x 300 x 355
1000 350 x 300 x 350 365 x 300 x 365
1250 365 x 300 x 365 380 x 300 x 380
1600 380 x 300 x 380 405 x 300 x 405
2000 405 x 300 x 405 430 x 300 x 430
2500 430 x 300 x 430 480 x 300 x 480
3200 455 x 300 x 455 505 x 300 x 505
4000 505 x 300 x 505 560 x 300 x 560
5000 560 x 300 x 560 650 x 300 x 650
6300 615 x 300 x 615 -
FLATWISE TEE
Ampere COPPER ALUMINIUM
(A) Standard dimension (mm) AxBxC
400 330 x 330 x 330 335 x 335 x 335
630 335 x 335 x 335 345 x 345 x 345
800 340 x 340 x 340 355 x 355 x 355
1000 350 x 350 x 350 365 x 365 x 365
1250 365 x 365 x 350 380 x 380 x 380
1600 380 x 380 x 350 405 x 405 x 405
2000 405 x 405 x 405 430 x 430 x 430
2500 430 x 430 x 430 480 x 480 x 480
3200 455 x 455 x 455 505 x 505 x 505
4000 505 x 505 x 505 560 x 560 x 560
5000 560 x 560 x 560 650 x 650 x 650
6300 615 x 615 x 615 -
13
COMBINATION ELBOW
Ampere COMBINATION
COMBINATION
COPPER ELBOW
ELBOW ALUMINIUM
Ampere
(A)
Ampere COPPER
COPPER ALUM
Standard dimension(mm) INIUM
ALUMINIUM
AxBxC
400(A)
(A) Standard
x 300dimension
Standard
310 (mm)310
dimension(mm)
x 330 AAxBxC
xxB300
x Cx 335
400 400 310
630 310x300x330
310xx 300
300 xx 335
330 310x300x335
310 x 300
310 x 300xx335
345
630
800 630 310x300x335
310 x 300 x 335
310 x 300 x 340 310x300x340
310 x 300 x 345
310 x 300 x 355
800
1000
800 310x300x340
310 x 300 x 340
310 x 300 x 350
310x300x350
310 x 300
310 x 300xx355
365
1000
1250
1000 310x300x350
310
310xx 300
300 xx 365
350 310x300x360
310310
x 300
x 300xx365
380
1250
1600
1250 310x300x360
310 x 300 x 365
310 x 300 x 380
310x300x370
310 x 300 x 380
310 x 300 x 405
1600 1600 310 310x300x370
x 300 x 380 310x300x390
310 x 300 x 405
2000 310 x 300 x 405 310 x 300 x 430
2000 2000 310x300x390
310 x 300 x 405 310x300x415
310310
x 300 x 430
2500 310 x 300 x 430 x 300 x 480
25002500 310 310x300x405
x 300 x 430 310x300x440
310 x 300 x 480
3200 310 x 300 x 455 310 x 300 x 505
32003200 310 310x300x440
x 300 x 455 310x300x480
310 x 300 x 505
4000 310 x 300 x 505 310 x 300 x 560
40004000 310 310x350x480
x 300 x 505 310x350x530
310 x 300 x 560
5000 310 x 300 x 560 310 x 300 x 650
50005000 310 310x350x530
x 300 x 560 310X350x625
310 x 300 x 650
6300 310 x 300 x 615 -
6300 6300 310x350x590
310 x 300 x 615 -
END COVER
END COVER
Ampere COPPEREND COVER ALUMINIUM
Ampere COPPER ALUMINIUM
Ampere
(A)
(A)
COPPER ALUM INIUM
Standard dimension(mm) AxB
Standard dimension(mm) A x B
400(A) Standard
60 x dimension
65 (mm) AxB 75 x 80
400 60 x 65 75 x 80
630 400 60x65
75 x 80 75x80
95 x 100
630 75 x 80 95 x 100
800 630 75x80
85 x 90 85x90
115 x 120
800 85 x 90 115 x 120
1000 800 85x90
105 105x110
1000 105 xx 110
110 135135 x 140
x 140
1250
1000 105x110
135 x 140
125x130
160 x 165
1250 135 x 140 160 x 165
1600
1250 125x130
160 x 165
145x150
210 x 215
1600 160 x 165 210 x 215
2000
1600 145x150
210 x 215
185x190
265
2000 210 x 215 265 x x270
270
2000 185x190 235x240
2500
25002500 265 xx 270
265 270 370370x x375
375
220x225 290x295
3200
3200 320 xx 325
320 325 420420x x425
425
3200 290x295 370x375
4000
4000 420 xx 425
420 425 530530x x535
535
4000 370x375 470x475
5000
5000 530 x 535
530 x 535 705 x
705 x 710 710
5000 470x475 660X665
6300
6300 630 xx 635
630 635 --
6300 585x590
WALL FLANGE
WALL FLANGE
Ampere COPPER ALUMINIUM
Ampere WALL COPPER
FLANGE ALUMINIUM
(A) Standard dimension(mm)
Ampere (A) COPPER ALUM INIUM
Standard dimension(mm) A Ax xBBxxCC
(A) 400
Standard
400 70xx 115
115 xx 155
dimension
70 85 85
155 (mm) AxBxC x 130x x170
x 130 170
400 630 70x115x155
630 8585xx 130
130 xx 170
170 85x130x180
105105 x 150x x190
x 150 190
630 800 85x130x170
800 9595xx140
140 xx 180
180 95x140x190
125125 x 170x x210
x 170 210
800 1000
1000 95x140x180
115xx 160
115 160 xx 205
205 115x160x210
145145 x 190x x230
x 190 230
1000 1250115x160x200
145 x 190 x 230 135x180x230
170 x 215 x 255
1250 145 x 190 x 230 170 x 215 x 255
1250 135x180x220 155x200x250
1600
1600 170xx 215
170 215 xx 255
255 220220 x 265x x305
x 265 305
1600 155x200x240 195x240x290
2000
2000 220xx 265
220 265 xx 305
305 275275 x 320x x360
x 320 360
2000 195x240x280 245x290x340
2500
2500 275
275xx 320
320 xx 360
360 380380
x 425
x 425x x465
465
2500 230x275x315 300x345x395
3200 3200
3200 330
330
300x345x385 xx 375
375 x
x 415
415 430 x 475
380x425x475515
430 x 475x x515
4000 4000
4000 430
430xx 475
380x425x465 475 xx 515
515 540540
x 585
480x525x575 x 585x x625
625
5000 5000
5000480x525x565
540
540xx 585
585 xx 625
625 670x715x765
715715
x 760
x 760x x800
800
6300 6300
6300595x640x680
640
640xx 685
685 xx 725
725 --
14
Note: *Edgewise Elbow = Horizontal Elbow
*Flatwise Elbow = Vertical Elbow
*Refer to manufacturer for any SPECIAL Elbow requirement
15
16
17
BUSDUCT LAYOUT DESIGN CONSIDERATION
H
H
H
18
BUSDUCT LAYOUT DESIGN CONSIDERATION
H H H
H
H
H
H H H H
19
MEASUREMENT GUIDELINE
20
ILLUSTRATION OF eLINS MEGADUCT TRUNKING SYSTEM
ILLUSTRATIONS OF eLINS MEGADUCT TRUNKING SYSTEM
21
INSTALLATION
22
GENERAL PRECAUTION
Storage
1. Verify the type and quantity of all parts of Busduct as per delivery order. Inspect for any damage or scratch
during transportation.
2. Keep Busduct away from wet and moisture area. Cover with water proof material for extra prtotection of
busduct.
4. To prevent the joint of the Busduct from being soiled, wrap them with vinyl sheets until the time of installation.
installation
Megger
23
elinsMEGADUCT
INFRASTRUCTURE
CNC Machine Shop at e linsMegaduct consists of CNC Turrent Punch Presses, CNC Press Brake, CNC
Shearing and Bending Machines, 60Ton Power Press among others. To ensure hi-quality surface finish
and long life of the Sandwich Busducts, we are equipped with Automated Pre-treatment and Wagner
Automated Powder Coating Line. The Powder Coating line is an eco-friendly line as it recycles the used
powder.
24
elinsMEGADUCT
INFRASTRUCTURE
e linsMegaduct is equipped with state-of-the-art manufacturing facility, which includes advanced
machinery, testing equipment and well trained personnel. Our team is well prepared to meet any
customised requirement for Sandwich Busducts. We also follow well laid industrial safety norms in the
manufacturing of Sandwich Busducts.
25
elinsMEGADUCT
INFRASTRUCTURE
26
elinsMEGADUCT
QUALITY CONTROL
27
CERTIFICATES
28
CERTIFICATES
29
STANDARD & TESTING
elins MEGADUCT provides a good structure short circuit protection design which has been
certified by ASTA, KEMA & UL.
e lins MEGADUCT Busduct is capable of carrying full rated Current continuously in ambient
o
condition of 95%
relative humidity relative
and also humidity
ambient and
temperature also
of 40°C ambient temperature of 40 C.
30
PROJECT REFERENCES
31
PROJECT REFERENCES
32
PROJECT REFERENCES
33
CONTINUOUS BUSDUCT MONITORING SYSTEM(CBMS)
34
Marina 101 Dubai, is one the tallest residential buildings in the World, which
is 425m (1394ft) tall. There are total 16 runs of Busways (3400m) in the building
from 1200A to 4000A. The first 33 floors of the skyscraper haS a 5-Star Hotel
with 281 rooms, while the floors from 34 to 100 have residential apartments.
The 101st floor of the skyscraper features a club lounge, restaurant and
merchandise store.
OUR COLLABORATORS:
ELINS SWITCHBOARDS PVT. LTD LINKK BUSWAY SYSTEMS (M) SDN BHD (1018052-D)
No. 65A1, 3rd Cross, Bommansandra Industrial Area, Lot 3226, Jalan Perindudstrian Mahkota Utama,
Bengaluru - 560 099. INDIA. Taman Perindudstrian Mahkota, 43700 Beranang,
Marketing: +91-94482-72685 Selangor, Darul Ehsan, Malaysia.
Tel: +91-80-6187 9000 Fax: +91-80-2296 7112 Tel: +603 8727 6080; F: +603 8727 8081
Email: mails@elinsswitchboards.com Email: marketing@linkk.com.my
Website: www.elinsswitchboards.com Website: www.linkk.com.my
©2020 - ELINS MEGADUCT/BROCHURE VERSION 2.0