Water Cooled Centrifugal Chiller Training (June 30, 2017)

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BENEFIT OF A WATER COOLED CHILLER

• Energy Saving
• High Efficiency
• Maintenance Accessibility
• Low Maintenance Cost
• Minimal Manpower
BASIC CHILLER ARRANGEMENT

Cooling
85° Tower
95°

Condenser
86° 124°
Refrigerant
Loop
37° Evaporator 41°

54° 44°

Coil 72°
55°
HOW CENTRIFUGAL CHILLER WORKS
Vapor Refrigerant
enters to the suction
elbow.

Liquid Refrigerant
traps in the
evaporator mesh
eliminator to protect
the compressor from
liquid refrigerant
carry-over.

Liquid Refrigerant
starts to boil as it
absorbs the heat
from the water.

Warm Water from


the building side
passes through the
Evaporator Tubes.
HOW CENTRIFUGAL CHILLER WORKS
Compressor Vapor Refrigerant
compresses the enters to the IGV or
vapor refrigerant to PRV and into the
increase the Compressor Impeller
temperature and Inlet Eye.
pressure that travels
from the impeller,
diffuser and
compressor
discharge.
HOW CENTRIFUGAL CHILLER WORKS
PRE-ROTATION VANES OPERATION
Fully Open
HOW CENTRIFUGAL CHILLER WORKS
PRE-ROTATION VANES OPERATION

Partially Closed
HOW CENTRIFUGAL CHILLER WORKS
PRE-ROTATION VANES OPERATION
Fully Closed
HOW CENTRIFUGAL CHILLER WORKS
From the Discharge
line the high
pressure refrigerant
flows through the
babble plate to
evenly distribute the
refrigerant in the
entire condenser
shell.

The cooled water


from the Cooling
Tower passes
through the
condenser tubes to
absorb the heat
from the refrigerant
and condense.

Some of the Chiller


is equip with sub-
cooler tube to
increase the chiller
efficiency.
HOW CENTRIFUGAL CHILLER WORKS
COOLING TOWER

Condenser Water
(95°)

Outdoor Outdoor
Air Air

Condenser Water
(85°)
HOW CENTRIFUGAL CHILLER WORKS

Liquid Refrigerant Low Pressure Low


enters the fix orifice Temperature
plate or modulating Refrigerant enters
valve to control the the evaporator to
volume of repeat the cycle
refrigerant entering
the evaporator.
HOW CENTRIFUGAL CHILLER WORKS

Modulating Valve Liquid Level Control


HOW CENTRIFUGAL CHILLER WORKS
OPERATING PARAMETER
• Actual Chiller Tonnage = GPM x TF
24
• PSID = FT. Of Head
2.31
• Discharge Superheat = Discharge Temperature – Condenser Saturation
Temperature
• Condenser Approach = Condenser Saturation Temperature – Condenser Leaving
Water Temperature
• Evaporator Approach = Evaporator Leaving Water Temperature – Evaporator
Saturation Temperature

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