C/L Screw Holes C/L

5/16 1/4 Ensure clearance to adjacent 3/8 5/16

circuit board when screw is
3/8 in place 3/8 3/8
1/4
3/8d 1/4d 1/4d 9/32d 9/32d
5/16d 9/64d
.1 .1

1/8d 3x1/16d
3/8

Back Front
11/16 11/16

Back Panel Front Panel

Inside Bottom

9/64d

1/4
3/8
Parts List: Flat
(These parts fit with the dimensions shown.) Side LED Back of panel view --
_ connect power leads
BC#1 Enclosure -- Hendricks QRP Kits to pads as shown.
3/16 Spacers
Power Jack -- 5.5 x 2.1 mm Mouser # 163-4304 Good intensity with 100k and only
BNC Jack -- Mouser # 161-9323 about 140uA load at 14V
Stereo Jack (2) -- Mouser # 161-3402 + 100k
Push Button (Grn) -- Mouser # 103-1216
Pot, 1 Meg -- Mouser # 313-1210F-1M Crystal Socket
Dab of glue afer
Knob -- Mouser # 450-CE15 Important: soldering wires
LED Super Bright -- Mouser # 604-I.7104SEC/H Verify that there is proper clearance on both sides
Bumpers (4) -- Mouser # 517-SJ-5306CL of the panels. Also, to the adjacent components Gelled
Resistor, 100k 1/4 Watt on the circuit board. Adjustable controls often use Super Glue
Crystal Socket -- 3-pin SIPP much more space behind the panel than in front. Insulate Holes both sides
Manhattan pads (3), 3/16 dia of and in
Jelled Super Glue center hole
BC#1 Enclosure and Rock-Mite
W5USJ 28Nov'06

Crystal Socket/3-Pin SIPP

Carefully drill 3 holes 1/16 dia on 0.1 inch centers.
(Actually 3 pilot holes with a #60 drill first then the
1/16 drill.) The center pin is used as part of the
mechanical support but cut off up to the large diam-
eter part of the pin. The cabinet is painted from both
sides to ensure plenty of paint in the holes for
insulation. The SIPP socket is mounted by putting a
small dab of gelled super glue in the center hole
then inserting the socket. Put another small dab of
glue on the back side of the center pin. Hold the
PB socket in place for a couple of minutes then set it
Volume (R5)
Phones aside to dry overnight. After connecting a couple of
Crystal short flexible wires to the socket pins, put a small
LED dab of glue on the back of each of the remaining
two pins.