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CarbonFiberReinforcedPolymer JRMCo
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properties of being very strong yet extremely lightweight. One vital application of CFRP is in the
field of civil engineering, particularly in the retrofitting of buildings and other infrastructures such
as bridges. In the Philippines, the strengthening of bridges has been a thrust of the government in
recent years for the reason that many bridges are already dated and were not previously designed
to carry the amount of loads they are presently experiencing. Moreover, retrofitting is necessary
for the old bridges to comply with new design guidelines, criteria, and specifications that take into
account seismic considerations. In this paper, a case study is presented on the application of CFRP
in the repair of two bridges namely: New Panaderos Bridge and Delpan Bridge to assess the
industry’s current capacity in implementing strengthening works. Field inspections and validation
were conducted to check the actual construction in relation to the approved plans and
specifications. Based on the study undertaken, it was observed that local contractors were
knowledgeable and proficient on the different repair procedures however their workmanship can
still be further improved. Some drawings and specifications did not conform to the provisions in
the DPWH/JICA bridge repair manual particularly on the prescribed spacing between carbon fiber
plates that is needed in order to effectively remove entrapped air. Lastly, some tests were lacking
The researcher would like to thank Engr. Mark Reniel D. Reyes and Engr. Christine Ann
Petate of DPWH South Manila District Engineering Office for facilitating the data gathering and
field inspection at New Panaderos Bridge. Likewise, the researcher expresses his appreciation to
Engr. Mark Davis Monteroso of DPWH NCR Regional Office for supplying information on
Delpan Bridge repair project. Lastly, the researcher is grateful to Dr. Jason Maximino C. Ongpeng
i
Table of Contents Page
I. Problem Setting
1.1 Introduction 1
1.3 Objectives 5
III. Methodology 10
References 37
ii
List of Tables Page
List of Figures
Figure 4.7 (a) Spot Detail A thru Section 1-1, (b) Spot Detail A thru Section 2-2 16
Figure 4.11 Cracking at side of concrete sidewalk applied with epoxy coating 18
iii
Figure 4.12 Spalling/disintegration of concrete 18
Figure 4.21 Typical Arrangement of Carbon Fiber Sheet bonding to Deck Slab 23
iv
CHAPTER I
PROBLEM SETTING
1.1 Introduction
Global demand for Carbon Fiber Reinforced Polymer (CFRP) continues to rise based on the
latest market trends.1 Various industries share the demand for this product including aerospace
engineering, automotive engineering, and civil engineering due to the fact that CFRP has a
very high strength-to-weight ratio2 and in these particular sectors a lower weight makes all the
CFRP in Retrofitting
In the civil engineering field, research on the use of CFRP for structural
discussed the research done at King Faisal University’s Department of Civil and
Environmental Engineering in Saudi Arabia. 3 In their research, they applied CFRP on beams
using adhesive in different configurations – i.e. bottom and underside, and in varying CFRP
ratios to test the performance in both flexure and shear. To summarize the result of their
findings, the effectiveness of transferring the strain to the CFRP relies on the existing
In another related news, a team of experts in Turkey represented by both industry and academe,
demonstrated the ability of CFRP material in preventing the collapse of structures in the event
of an earthquake.4 DowAksa, a joint venture of The Dow Chemical Company and Aksa Akrilik
1
Kimya Sanayii, partnered with Istanbul Technical University in creating a real-life earthquake
simulation. In the experiment that used hydraulic actuators to mimic a seismic event, it clearly
showed how one building reinforced with CFRP can survive an earthquake as opposed to the
The strengthening of bridges in the Philippines has been a trend in recent years owing to the
circumstance that these bridges are now dated and have not been initially designed to carry the
for the bridges to pass the new design guidelines, criteria, and specifications now used that
In a DPWH news article issued last July 19, 2018, it says about 1 Billion pesos will be allotted
retrofitting of 26 bridges, P 323.753 million will be used for the rehabilitation of 9 bridges, and
P 25 million for the replacement of 1 bridge. 5 Some of the works done in strengthening are
epoxy injection of cracks and retrofitting using carbon fiber as in the case of Malibay Bridge
in Pasay City.6
Pipe Retrofitting
Aside from the retrofitting of structural elements in bridges and buildings, another trend in the
use of CFRP is in retrofitting of pipes. The US company QuakeWrap, which regards itself as
a pioneer in the field of FRP development and installation for infrastructure repair, recently
2
announced that one of its patented products, PipeMedic® CFRP laminates, was successfully
As shown in the both industry related paper and journal papers, the adhesive quality has a high
impact on the success of the CFRP in strengthening the desired elements.3,8 In order for the
CFRP to work to strengthen the structure, it must be completely intact to the concrete so that
they would act together as one composite structure. Failure of the structure mostly happens
that more research be undertaken concerning the epoxy matrix to be used consistent with the
Country Standard
3
ASTM D7205 / D7205M - 06(2016)
Standard Test Method for Pull-Off Strength for FRP Laminate Systems
This paper presents a case study on the application of CFRP in the retrofitting of two bridges
particularly New Panaderos Bridge in Sta. Ana, Manila and Delpan Bridge in Port Area,
4
1.3 Objectives
1. To check the implementation of retrofitting projects based on their conformity to plans and
specifications.
3. To evaluate whether the plans and specifications are in accordance with the different
5
CHAPTER II
Carbon Fiber Reinforced Polymer or CFRP has been used in various structural elements of a
Beams
Ferrari et al.16 developed an innovative procedure for the retrofitting of beams by incorporating a
transition layer of high performance fiber reinforcement cement-based composite. The application
Leung17 was also concerned with the debonding of FRP and experimented on the placing of FRP
Figure 2.1. (a) The FRP “stirrup” section view, (b) Placement of FRP “stirrup” in front view
6
Breña et al.18 tested concrete beams that were improved through the application of carbon fiber-
reinforced polymer in various configurations with the aim of determining which particular setup
Slab-Column Connection
Theodorakopolous and Swamy (2008)19 developed a model relating the punching shear resistance
in the connection between slab and columns of FRP-reinforced concrete. Different formulas and
theories in computing the punching shear were reviewed such as in ACI and British Standards in
order to come up with their own design equation which gives excellent predictions.
Columns
Oreta and Ongpeng (2011)20 applied artificial neural networks to model the confined compressive
strength of hybrid reinforced concrete columns. Their models used the following parameters:
lateral steel ratio and FRP volumetric ratio. They were able to present good estimates of the
Masonry Walls
In Fedele et al.21 the performance of three historical bricks from a 17 th Century building used as
masonry pillars that was reinforced with a single strip of CFRP was tested by a single-lap shear
test. The movements were tracked using point sensors (LVDTs and clip gauge) and was further
enhanced through 2D Digital Image Correlation. Ultimately, the results were used to create a 3D
7
Cement-based matrix vs Epoxy Matrix
Some studies note that the use of epoxy resin to bond the carbon fiber to structural elements during
repair, strengthening or retrofitting has negative consequences particularly to the health of workers
involved in its manual application. Badanoiu and Holmgren (2003)8 proposed the use of a cement-
based matrix as a better alternative. In their study they experimented on combining Portland
cement with polymer and silica to develop a new product that will replace epoxy matrix.
Concrete panels are reinforced with fiber-reinforced polymer (FRP) to increase tensile strength
In Anggawidjaja et al.23, the researchers tested new types of materials: polyethylene terephthalate
(PET) fiber and polyethylene naphthalate (PEN) fiber on RC piers in lieu of CFRP to avert the
negative effect of brittle mode of failure due to low fracturing strain. Figure 2.2 displays the stress
and strain relationships of various materials. Based on their study, the use of PET and PEN
8
Figure 2.2 Stress and strain relationships of various materials
9
CHAPTER III
METHODOLOGY
Project information and other background statistics pertinent to the project were gathered using
3.2 Inspection/Validation
Visual inspection was conducted to check the actual construction in relation to the plans and
specifications of the given projects. Cracks observed were measured using a crack gauge as
shown in Figure 3.1. Defects were also noted and appropriate measures to be taken were
recommended.
The ongoing as well as undertaken repair works were assessed on their effectiveness based on
10
CHAPTER IV
Based on the DPWH Atlas24, the New Panaderos Bridge (B02294LZ) with length of
14.20 l.m. is rated in “Poor” condition as of December 31, 2018. The contractual data
on the repair and retrofitting of New Panaderos Bridge is shown in Table 4.1.
Original Contract:
Project Component: Bridge
Province: Metro Manila
Region: NCR
Location: Sta. Ana, Manila
Source of Fund: GAA 2018
Mode of Contract: Public Bidding
Implementing Office: JICA-TCP III, DPWH South Manila DEO
Date of Bidding: 9/12/2018
Contractor: St. Matthew Gen. Contractor & Development
Corporation
As Awarded:
Cost: P 9,406,652.06
Duration: 120 c.d.
Effectivity Date: 10/15/18
Expiry Date: 1/11/19
Project Started: 10/26/18
Contract Status:
As of: 2/15/19
Actual Accomplishment: 52.26%
11
Table 4.2 lists the equipment deployed on site.
12
4.1.2 Plans and Specifications
The general plans and spot details in the repair of New Panaderos Bridge are shown
in this section.
13
Figure 4.3 Detail of Asphaltic Plug Joint
14
15
Figure 4.5 Typical Bridge Section
16
Figure 4.9 Lapping of Carbon Fiber Sheet
The researcher observed cracking at the sides of the concrete bridge sidewalk with
widths measuring between 0.3 to 1.00 mm spaced at 200 to 500 mm on both directions.
The repair measure applied by the contractor was epoxy coating shown on Figure 4.11.
17
Figure 4.11 Cracking at side of concrete sidewalk applied with epoxy coating
Spalling and disintegration of concrete was observed near the slab soffit with width of
150 to 300 mm. and depth of 25 to 50 mm as shown in Figure 4.12. Type A patching
is recommended.
18
Figure 4.13 shows the two types of patch repair described in the bridge repair manual.
Type A patching is used when there is no exposed rebar while Type B patching is
Spalling and disintegration was also noted affected a large portion of Abutment B with
19
Unidirectional cracks were observed at the slab soffit as shown in Figure 4.15. For this
Based on the plans, CFRP sheets will be installed at the slab soffit and at the sides of
the girders located at L/4 from the supports while CFRP plates will be used at the
bottom of the girders located in the middle as shown in Figures 4.16 and 4.17.
Five carbon fiber plates 50 mm wide were bonded to the underside of the girders using
epoxy resin as shown in Figure 4.18. This is in accordance with the detail in the
approved plans shown in Figure 4.7. However, it can be observed that some portions
of the carbon fiber strips overlap with one another and only half of the first strip is fully
21
According to the bridge repair manual, it is recommended to put a space of 20 mm. in
between the CFRP plates for easy handling and installation and to effectively remove
entrapped air during application (see Figure 4.19). Since the CFRP strips in Figure
4.18 are overlapping, there is a tendency that the strength of bonding to the girder
surface is reduced.
The activity of CFRP sheet bonding onto the slab soffit was not observed at the time
of visit. Although the surface was already prepared using epoxy primer in a grid
22
The grid configuration used for the project is also in accordance with the prescribed
arrangement in the bridge repair manual to easily squeeze out air (see Figure 4.21).
Figure 4.21 Typical Arrangement of Carbon Fiber Sheet bonding to Deck Slab
Epoxy putty was also used to even out the surface of the slab (see Figure 4.22)
23
The matrix used for bonding both the CFRP sheet and CFRP plate onto the structural
elements is epoxy resin shown in Figure 4.23. This is the prescribed bonding material
in the DPWH and JICA Bridge Repair Manual with material specifications shown in
Table 4.3. However, based on other researches, a cement based matrix performs better
24
4.1.4 Quality Control Tests
The Quality Control Program (QCP) for the New Panaderos bridge repair project is
shown in Figures 4.24 and 4.25. Based on this document, it can be seen that there is
one quality test (Q-1) each for the Carbon Fiber Sheet, Carbon Fiber Plate, and Epoxy
Injection to check if the materials used meet the required specifications. However, the
QCP lacks tests that validate the performance of the conducted repair work such as
pull-out test for the carbon fiber sheet in at least two locations, as well as Ultrasonic
Pulse Velocity (UPV) Test to determine if the cracks were completely sealed.
25
Figure 4.25 Quality Control Program of New Panaderos Bridge (Page 2 of 2)
26
4.2 Delpan Bridge
Based on the DPWH Atlas25, the Delpan Bridge (B02291LZ) with length of
150.00 l.m. is rated in “Fair” condition as of December 31, 2018. Nevertheless, the
Delpan Bridge was included in the repair of bridges in preparation for the “Big One”
magnitude 7.2 earthquake that may hit Metro Manila in the future. The contractual
Original Contract:
Project Component: Bridge
Province: Metro Manila
Region: NCR
Location: Port Area, Manila
Source of Fund: GAA 2018
Mode of Contract: Public Bidding
Implementing Office: DPWH NCR Regional Office
Contractor: ARN Builders, Inc. / Flordes Construction &
Trading Corporation (JV)
As Awarded:
Cost: P 101,580,775.73
Duration: 210 c.d.
Effectivity Date: 7/26/18
Expiry Date: 2/20/19
27
Table 4.5 lists the equipment requirements.
28
The Delpan Bridge services heavy 10-wheeler trucks due to its proximity to the Port
Area where many goods are shipped into the country. It is apparent in Figure 4.27 that
some of these trucks park on top of the bridge sometimes due to congestion within the
29
4.2.2 Plans and Specifications
The general plans and spot details in the rehabilitation of Delpan Bridge are shown in
this section.
30
Figure 4.29 Flat Slab Cross Section and Detail
31
4.2.3 Defects and Repair Works Undertaken
One layer of carbon fiber sheet (CFS) was installed to the underside of the flat slab
from Abutment A to Pier 1 as shown in Figure 4.31. No debonding was observed, and
overlapping detail of 150 mm. was followed. However, it can be seen that the drain
pipes are almost flush to the surface of the CFS which may cause water intrusion. Thus,
it is recommended to replace the pipes and install with at least 100 mm. clearance.
A portion of the installed CFS was scraped/damaged by the passing trucks because of
the low vertical clearance as shown in Figure 4.32. This segment is recommended to
32
Figure 4.32 Damaged portion of carbon fiber sheet
A portion of the contract showing the Items of Work of the project is shown in
Figure 4.33. One of the inclusions is Item 400(22) for Load Test, Hammer Test and
Seismic Analysis. These tests are done in order to gauge the improvement in strength
after the conducted retrofitting work. However, based on the interview with the Project
Inspector of DPWH, these tests will no longer be performed by the contractor due to
33
its high cost. The actual cost may reach an estimated P 12 million which is way below
the bidded amount of P 1,576,953.00. As such, they will have a variation order and
Figure 4.33 Portion of Contract for Delpan Bridge Repair showing Items of Work
34
CHAPTER V
5.1 Conclusion
Based on the case study undertaken, it was observed that local contractors have enough
knowledge and proficiency in conducting retrofitting works particularly on carbon fiber sheet
and carbon fiber plate installation by following the correct methodology. However, quality
and workmanship can be further improved through project supervision by the engineers in both
contractor and government side. In terms of plan review, some drawings and specifications
were not in accordance with the provisions in the DPWH/JICA bridge repair manual
particularly on the prescribed spacing between carbon fiber plates in order to effectively
remove entrapped air. Measurements should also be rechecked on site since some dimensions
are incorrect. Furthermore, some tests included in the Quality Control Program needed to
check the efficacy of the conducted repair were unperformed and will be removed from the
contract.
5.2 Recommendations
1. Strict implementation and checking during the project timeline should be undertaken by
the Project Inspector / Project Engineer to ensure that there are no deviations in the plan.
Repair Manual as an alternative bonding agent in lieu of epoxy resin based on the result of
studies that this can prevent the premature debonding of CFRP plate when applied to the
substrate.
35
3. Pull-out tests should be conducted to determine the bonding strength of the carbon fiber
sheet and ultrasonic pulse velocity should be used to test the effectiveness of epoxy
4. Load test, hammer test, and seismic analysis are recommended to be included in the
contract and subsequently performed in order to check the improvement after the
36
References
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37
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38