227

MECHANICAL DATASHEET FOR MOGAS STORAGE

TANK TK-6058

Document Number: 1280A4-8430-DS-0001

Project Name: MARINE IMPORT FACILITIES 2 PROJECT, PORT DICKSON, MALAYSIA

Client Name: PETRON MALAYSIA REFINING AND MARKETING BHD

Revision: F1

DSN:

F1 Final Issue 7-Dec-18 Nandha Nizam Anil

A3 Re-Issued for Design 20-Sep-18 Nandha Nizam/Wayne Anil

A2 Re-Issued for Design 4-Jul-18 Nandha Nizam/Wayne Anil

A1 Issued for Design 2-Apr-18 Hafifi Nandha/ Wayne Anil

O1 Issued for Comment 6-Mar-18 Hafifi Nandha/ Wayne Anil

Approved By
Rev No Reason For Issue Issue Date Prepared By Checked By Approved By
PETRON

Confidential Paper copies are uncontrolled. This copy was valid at the time it was
printed. For an up-to-date copy, please vist Project Docstore Page 1 of 5
Owner: Contract No.:
PETRON MALAYSIA REFINING AND MARKETING SDN BHD EC-1280A4
Project: Doc. No.:
MARINE IMPORT FACILITIES 2 1280A4-8430-DS-0001
Contractor: Rev. F1
AMEC FOSTER WHEELER E&C (M) SDN. BHD. Page 2 of 5
Doc. Title: MECHANICAL DATASHEET FOR MOGAS STORAGE TANK TK-6058

Equipment no.: TK-6058 Number required: 1 Rev.

GENERAL

Max Filling Rate 2192 m3/hr Shell material A 283 Gr C/SA516 Gr 70 (Note 42) F1
Max Emptying Rate 1775 m3/hr
Gross / Nett capacity 52585 / 39758 m3 Base annular plate Note 22
Internal Diameter 63,700 mm Base sketch plate A 283 Gr C (Note 42)
Height 16,500 mm Roof plate Aluminium F1
Area classification Class 1, Division 1 (Inside)
Flash Point ≤ ( - ) 40 °C Nozzle flange A 105
Stored Fluid MOGAS (UL 95) (Note 44) Floating roof seal Note 5
Density (Max / Min) 725 / 780 (Note 44) kg/m3 Nozzle necks A 106 Gr B (Seamless) (Note 26)
Density for floating
deck (Max / Min)
720 / 790 (Note 44) kg/m3 Bolts & nuts A 193 Gr B7 & A 194 Gr 2H (Galvanized)
Vapor Pressure at max 0.7 bar(a) Structural bolt & nuts A 307 Gr B & A 563 Gr B (Galvanized) F1
Viscosity < 1 @ 40°C cst Welding fittings A 234 WPB / A105
Operating Temp (Min / Max) 20 - 48 °C Gaskets Spiral wound graphite filled
Design Temp (Max / Min) 80 / 20 °C (SS316 inner ring, Carbon Steel outer ring)
Operating Pressure Atmospheric bar(a) Stairs / handrails / platform A 36 or equivalent, (Galvanised)
Design Pressure (Max / Min) 2.5 / ( - ) 2.5 mbar(g)
Roof construction Geodesic Aluminium Dome Roof F1
Roof Type Note 4
Tank bottom type Cone down to water draw off sump Insulation shell / Roof N/A mm
Roof - Thickness (min) : Shell 6 mm
Slope
Bottom 1:120 Roof 6 mm
Tank Gauging Yes (Radar type) Bottom 8 mm
Code & Standard API 650 Latest Edition
Corrosion Allowance 1.6 (Note 2) mm

FABRICATION AND INSPECTION REQUIREMENTS

Shell design method Variable Design Point Method Hydrotest Yes
Floatation test Yes
Radiography As per code and spec
Stress relieving As per code and spec
Joint efficiency As per code and spec
Inspection As per code and spec
ERECTION &SITE DATA
Erection required Yes Seismic design code Note 21
Design wind speed 32.5 m/s Seismic use group SUG1
Site Class E Sp 0.1g
FITTINGS AND MOUNTINGS PER TANK
Location and description Nozzle No Size / Flange Quantity Drawing number Remarks
Shell
Manway MH1 600 / API 650 1 - c/w Hinge & Davit
Manway MH2 600 / API 650 1 - c/w Hinge & Davit
Manway MH3 750 / API 650 1 - c/w Hinge & Davit
c/w Inlet Flange / Inlet
Inlet N1 500 / 300# WNRF 1 -
Diffuser (Note 16)
c/w Guide vanes and vortex
Outlet (Flush nozzle) N2 750 / 150# WNRF 1 - breaker F1
(Note 16, 47)
Water Draw-off Outlet N3 80 / 150# WNRF 1 - c/w Internal Pipe to Sump F1
Water Draw-off (Hydrocarbon return) N4 100 / 150# WNRF 1 - (Note 49) F1
c/w Blind Flange & Valve
Mogas Circulation out N5 300 / 150# WNRF 1 -
(Note 45)
c/w Blind Flange & Valve
Mogas Circulation in N6 300 / 150# WNRF 1 -
(Note 46)
c/w Blind Flange & Valve
Intertank out N7 300 / 150# WNRF 1 -
(Note 37)
c/w Blind Flange & Valve
Intertank in N8 300 / 150# WNRF 1 -
(Note 37)
c/w Blind Flange & Valve
PDT Terminal supply N9 300 / 150# WNRF 1 -
(Note 38, 47)
c/w Blind Flange & Valve
Spare N10 500 / 150# WNRF 1 -
(Note 39)

600 / 150# WNRF

Mixer Nozzle (HOLD 3) N13 1 - M-6058A (Note 40)
(HOLD 8)
600 / 150# WNRF
Mixer Nozzle (HOLD 3) N14 1 - M-6058B (Note 40)
(HOLD 8)

Level Switch N17A 50 / 150# WNRF 1 -

Level Switch N17B 50 / 150# WNRF 1 -

Spiral stairway - - - - Required (Note 20)

Wind girder, top - - - - Required
Wind girder, intermediate - - - - Required (Note 27)
Holding down bolts with brackets - - - - If Required

Document No
FW No 1280A4-8430-DS-0001 F1
Owner: Contract No.:
PETRON MALAYSIA REFINING AND MARKETING SDN BHD EC-1280A4
Project: Doc. No.:
MARINE IMPORT FACILITIES 2 1280A4-8430-DS-0001
Contractor: Rev. F1
AMEC FOSTER WHEELER E&C (M) SDN. BHD. Page 3 of 5
Doc. Title: MECHANICAL DATASHEET FOR MOGAS STORAGE TANK TK-6058

FITTINGS AND MOUNTINGS PER TANK Rev.

Location and Description Nozzle No Size / Flange Quantity Drawing number Remarks
Dome Roof
Railing around Roof - - - - Required
Railing & thread to Center of Roof - - - - Required
Walkway between Tanks - - - - -
Roof Manway MH4 750 / API 650 1 - With hinge and davit
Roof Manway MH5 750 / API 650 1 - With hinge and davit
HOLD 7 / 150#
Emergency Vent N19 1 - (Note 31, 34)
WNRF
Temperature Transmitter (Part of ATG) N20 50 / 150# WNRF 1 - (Note 41, 48)
Level Transmitter (Radar ATG) N21 200 / 150# WNRF 1 - (Note 41, 48)
Gauge Pole N22 200 / 150# WNRF - - Note 48
As per Vendor Standard
Vent N23 HOLD 7 1
(Note 31, 34)
Inspection Hatch N24 HOLD 7 9 (HOLD 7) (Note 31)
Independent High Level
Level Switch Displacer N25 100 / 150# WNRF 1
Alarm

Location and description Size Size / Flange Quantity Drawing number Remarks
Floating roof
Foam Dam VTA - VTA - F1
Manhole, Pontoon - - - -
As per code and
Manhole, Deck VTA - VTA - F1
specification
Automatic Bleeder Valve VTA - VTA - F1
Rim Vent VTA - VTA - F1

ACCESSORIES PER TANK

Location and description Size Size / Flange Quantity Drawing number Remarks
Safety
Water spray - - - - F1

1280A4-8140-25-
Foam System (NFPA) VTA VTA 7 Rim seal fire protection F1
0001
Pressure /Vaccum vent As per code requirement
Earthing boss - - 7 - Required
Required on Shell (refer to
1280A4-8140-25-
Deluge system fire protection philosophy F1
0001
1280A4-8140-PH-0001
Miscellaneous
Level measurements - - - - Yes (Radar Type)
Heating coil - - - - -
Swing pipe - - - - -
Extension pipe on inlet / outlet - - - - -
Draw off sump - - - - Required
Gauge / theif hatch Required
Electrodes (incl. 10% spare) - - - - -

Hold List :
1. Deleted
2.Deleted
3. 2 Nozzle considered for 2 x 50% mixer configuration.
4. Deleted F1
5. Deleted F1
6. Nozzle orientation is on hold. F1
7. Tank Vendor to advise.
8. Mixer Nozzle size to be confirm by Mixer Vendor.

Document No
FW No 1280A4-8430-DS-0001 F1
Owner: Contract No.:
PETRON MALAYSIA REFINING AND MARKETING SDN BHD EC-1280A4
Project: Doc. No.:
MARINE IMPORT FACILITIES 2 1280A4-8430-DS-0001
Contractor: Rev. F1
AMEC FOSTER WHEELER E&C (M) SDN. BHD. Page 4 of 5
Doc. Title: MECHANICAL DATASHEET FOR MOGAS STORAGE TANK TK-6058

SURFACE PREPARATION AND PRIMING AT MANUFACTURER'S WORKS Rev.

PARTS COMBINATIONS REMARKS ON PREPARATION AND PRIMING
Bottom plates Note 3
Shell plates Note 3
Roof sheets Note 3
Roof trusses Note 3
Pontoons Interior -
Foam Lines Note 3
Stairtreads Note 3
Stairways, Stagings Note 3

GENERAL NOTES
1. Contractor to submit design calculations, fabrication drgs, bill of materials, material test certificates, welding book & NDT procedures, inspection & test plan for approval of Third Party Inspector
and Engineer prior to any procurement / construction.
2. Corrosion allowance is applicable for tank bottom plate, shell plate, nozzles, roof support structures & all appurtenances except Bottom sump and annular plate corrosion allowance shall be
3mm.
3. External painting(full surface painting) as per GP 19-01-01, System 1 Paint and Protective coating for onshore and offshore facilities, paint manufacturer’s instruction and equipment datasheet.
For internal painting(bottom plate and up first shell course)the coating shall be a 2 coat Epoxy with total min Dry Film Thickness (DFT) of 500 µm.
4. Geodesic Dome Roof with full contact heavy duty aluminium floating roof and foam dam. Floating deck details shall meet the requirement of API 650 Appendix H & NFPA 30. Shunting to be
provided for ensuring earthing of the floating deck.Minimum silicone sealing to be used on the Geodesic dome roof. Joint panel to be silicone free and the hub to have a cover. F1
5. Floating deck shall be provided with penetration seals or sleeve to minimize hydrocarbon emission. A mechanical shoe-type seal with pantograph hanger system is acceptable. Primary seal and
seal hanger to be stainless steel. Seal should be suitable for ULG95. The seal or the lightning shunts must not be allowed to rise to the roof support structure of the tank. Floating roof design
including seals and roof support structure shall take into consideration of a free board requirement above floating deck for emergency situations. Rafters / roof support structure to be arranged
such a way that the foam pourer nozzles can be accommodated within the same height.
6. Tank fabricator to provide internal floating roof with chain suspended. It shall be such as that a minimum 6 ft (2 m) clearance is provided underneath the internal floating roof and low position at
the lowest permitted by tank internals.
7. All dimension stated in datasheet are in milimetres
8. Tank fabricator to furnish and install venting for fixed roof and floating deck in accordance with the requirement of Appendix 'H' of API 650. All open vents to be provided with bird screen of
stainless steel 316 L wire mesh. F1
9. All internals & nozzles shall be as per API 650 unless otherwise specified.
10. Nozzle elevations (from bottom of bottom plate to centre line) for nozzles with piping connections to be as per Piping GA and that for other nozzles shall be as per column 8, Table 5-6 of API
650 and column 9 table 5-6 for draw off and stripping nozzles. Contractor to fill in the details and completed Data Sheet to be included in the As-Built dossier.
11. Size, type and rating of flanges / fittings on the nozzles for instruments, gauge hatch and foam pourers shall be to match with the corresponding approved item.
12. Tank fabricator to provide necessary stilling well(s) with seals through the floating roof and support it at bottom of tank.
13. Tank fabricator to provide minimum 7 Nos. of grounding pits. Grounding shall be as per GP 16 - 04 - 01 (Grounding and Overvoltage Protection).
14. Support brackets to be provided on the tank for mechanical level gauge and foam & deluge piping as applicable.
15. Tank fabricator to furnish and install scaffold support and 3 Nos. 2" NB conduit for instrument cable.
16. The accessories as identified in datasheet shall be supplied and installed.
17. All openings on floating deck to be properly sealed.
18. Anti rotation cables to be provided for floating deck.
19. Tank design shall also be comply with the requirements in GP 09 - 04 - 01 (Atmospheric Storage Tanks), GP 09 - 0 7- 04 (Internal Floating Roof for Atmospheric Storage Tanks) and GP 09 -
07 - 01 (Accessories for Atmospheric Storage Tanks).
20. Spiral stairway shall be double stringer type, design shall also be comply with the requirements in GP 09-04-01.
21. Site classification and other factors shall be determined based on API 650 and geotechnical report.
22. Annular plate shall be of same material as of first shell course.
23. If anchor bolt is required it shall also be galvanised.
24. All bolted joints shall be electrically shunted including gauge hatches.
25. Contractor shall provide necessary shell thickness / reinforcement pad to take care of nozzle loads provided by engineer.
26. When shell materials are of group IV or higher, nozzle pipes shall be of A 106 Gr. B, seamless.
27. If required for stability, intermediate girders, increased shell-plate thicknesses, or both shall be used.
28. Overfill protection as per API 2350.
28. Tank shall be designed for storing UL95 (See also Note 44).
29. Stair case, hand rails, steps and support brackets to be hot dip galvanised.
30. Level transmitter for high, high high and low level alarms.
31. 'VTA' - Tank Vendor to advise.
32. VTA internal floating roof landing level.
33. 7 nos of foam chamber with respective nozzle shall be provided.
34. Vendor to confirm size of ERV and vent nozzle.
35. Vendor to confirm the size base top pourer connection flange size
36. The internal floating roof shall be full contact type with foam dam for rim seal fire protection.
37. Future connection for inter tank transfer.
38. Future connection for PDT terminal supply.
39. Future connection for marine import / export.
40. The mixer nozzle size to be confirm by mixer vendor. Mixer is side entry. Tank nozzles are provision for future mixers.
41. Nozzle size to be confirm by instrument vendor.
42. Incase the thickness for plate A283 more than 25.4mm, SA516 Gr 70 shall be used.
43. The flanges for nozzle up to and including DN600 except shell and roof manholes shall be as per ASME B16.5.Flanges for nozzle size over DN600 shall be as per ASME B16.47 Series B. F1
44. The tank shall be designed to store ADO also. ADO fluid property is as per below.
45. Future connection for Recirculation Suction Line.
46. Future connection for Recirculation Return Line.
47. Nozzle for PDT and MPP ingress outlet shall be located at 300 mm from tank bottom.
48. Stilling well shall be provided.
49. Nozzle provided for future connection.

ADO
Description Unit @ 50°C @ 40°C @ 30°C @ 20°C
Viscocity Cp 1.3250 1.8400 2.7210 4.4160
Density kg / litre 0.8252 0.8318 0.8385 0.8451
Vapour Pressure Bar (a) Neg. Neg. Neg. Neg.

Document No
FW No 1280A4-8430-DS-0001 F1
Owner: Contract No.:
PETRON MALAYSIA REFINING AND MARKETING SDN BHD EC-1280A4
Project: Doc. No.:
MARINE IMPORT FACILITIES 2 1280A4-8430-DS-0001
Contractor: Rev. F1
AMEC FOSTER WHEELER E&C (M) SDN. BHD. Page 5 of 5
Doc. Title: MECHANICAL DATASHEET FOR MOGAS STORAGE TANK TK-6058
Rev.

Hold 6

HH2
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HH1
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H
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L
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Document No
FW No 1280A4-8430-DS-0001 F1