E Eng-Calculations

Key(s) for shaft hub connection

b

h
D
D
h
t

Key(s) for shaft hub connection

r1
h
r1

l
b

Key

Values for calculation

T i ti t
Twisting moment
MT 2100 Nm

Diameter of the shaft

D 75 mm

Diameter of the hub

Dh 121 mm

The minimum yield strength of the shaft

Sy − shaft 600 MPa

The minimum yield strength of the hub

Sy − hub 300 MPa

The minimum yield strength of the key

Sy − key 305 MPa

Length key

l 100 mm

Number of keys

i 1

Coefficient according to load

Cc 1

Safety factor

SF 1.1

Bending moment

MB 3450 Nm

Radial force

FR 60.2 kN

Axial force

FA 0 kN

Width key

b 20 mm
Height key

h 12 mm

Depth in the shaft

t 7.5 mm

Tolerance of the groove height in the shaft

tt 0.2 mm

Depth in the hub

t 1 4.9 mm

Tolerance of the groove height in the hub

t 1 t 0.2 mm

Max. rounding the key

r 1 0.8 mm

Groove rounding

r 2 0.4 mm

Tolerance of key length

lt 0.5 mm

Calculation
Allowable axial stress the shaft
0.45 ⋅ Sy − shaft 0.45 ⋅ 600
σall − A−shaft = ⋅ Cc = ⋅ 1 = 245.5MPa
SF 1.1

Allowable bending stress the shaft

0.6 ⋅ Sy − shaft 0.6 ⋅ 600
σall − B−shaft = ⋅ Cc = ⋅ 1 = 327.3MPa
SF 1.1

Allowable shear stress the shaft

0.4 ⋅ Sy − shaft 0.4 ⋅ 600
τall − S −shaft = ⋅ Cc = ⋅ 1 = 218.2MPa
SF 1.1

Allowable bearing stress the shaft

0.9 ⋅ Sy − shaft 0.9 ⋅ 600
Pall − B−shaft = ⋅ Cc = ⋅ 1 = 490.9MPa
SF 1.1
Allowable bearing stress the hub
0.9 ⋅ Sy − hub 0.9 ⋅ 300
Pall − B−hub = ⋅ Cc = ⋅ 1 = 245.5MPa
SF 1.1

Allowable combined stress the shaft

Sy − shaft 600
σall − C −shaft = ⋅ Cc = ⋅ 1 = 545.5MPa
SF 1.1

Allowable shear stress the hub

0.4 ⋅ Sy − hub 0.4 ⋅ 300
τall − S −hub = ⋅ Cc = ⋅ 1 = 109.1MPa
SF 1.1

Allowable shear stress the key

0.4 ⋅ Sy − key 0.4 ⋅ 305
τall − S −key = ⋅ Cc = ⋅ 1 = 110.9MPa
SF 1.1

Allowable bearing stress the key

0.9 ⋅ Sy − key 0.9 ⋅ 305
Pall − B−key = ⋅ Cc = ⋅ 1 = 249.5MPa
SF 1.1

Coefficient BT
2

0.1 0.1 0.1

BT = 1.953 + 0.1434 ⋅ ( ) − 0.0021 ⋅ ( ) = 1.953 + 0.1434 ⋅ ( ) − 0.0021
r /D
2 r /D
2 0.4/75

0.1
⋅ ( ) = 3.903
0.4/75

Torsion stress in the shaft

3 3
16 ⋅ 10 ⋅ MT ⋅ BT 16 ⋅ 10 ⋅ 2100 ⋅ 3.903
τT − shaft = = = 99MPa
π⋅D 3
π ⋅ 75 3

τT − shaft ≤ τall − S −shaft → 99 ≤ 218.2

 Does suit.

Shear stress key

3 3
2 ⋅ MT ⋅ 10 2 ⋅ 2100 ⋅ 10
τS − key = = = 29.41MPa
π⋅b 2
π ⋅ 20 2

D ⋅ i ⋅ ((l − b − lt ) ⋅ b + ) 75 ⋅ 1 ⋅ ((100 − 20 − 0.5) ⋅ 20 + )

4 4
 τS − key ≤ τall − S −key → 29.41 ≤ 110.9

 Does suit.

The height of the key in the shaft

D D −1
b 75 75
−1
20
hs = t− + ⋅ cos(sin ) = 7.5 − + ⋅ cos(sin ) = 6.14mm
2 2 D 2 2 75

Bearing stress in the key and shaft

3
2 ⋅ MT ⋅ 10
PB − key−shaft =
D ⋅ i ⋅ ((l − b − lt ) ⋅ (hs − t 1 t − ( t+t 1 − h) − r 1 ))

3
2 ⋅ 2100 ⋅ 10
= = 148.5MPa
75 ⋅ 1 ⋅ ((100 − 20 − 0.5) ⋅ (6.14 − 0.2 − (7.5 + 4.9 − 12) − 0.8))

PB − key−shaft ≤ min ( Pall − B−key , Pall−B−shaft ) → 148.5 ≤ 249.5

 Does suit.

The height of the key in the hub

hh = t+t 1 − hs = 7.5 + 4.9 − 6.14 = 6.26mm

Bearing stress in the key and hub

3
2 ⋅ MT ⋅ 10
PB − key−hub =
D ⋅ i ⋅ ((l − b − lt ) ⋅ (hh − t 1 t − ( t+t 1 − h) − r 1 ))

3
2 ⋅ 2100 ⋅ 10
= = 145MPa
75 ⋅ 1 ⋅ ((100 − 20 − 0.5) ⋅ (6.26 − 0.2 − (7.5 + 4.9 − 12) − 0.8))

PB − key−hub ≤ min ( Pall − B−key , Pall−B−hub ) → 145 ≤ 245.5

 Does suit.

Torsion stress in the hub

3 3
16 ⋅ 10 ⋅ MT ⋅ BT 16 ⋅ 10 ⋅ 2100 ⋅ 3.903
τT − hub = ⋅ D= ⋅ 75 = 17.14MPa
π ⋅ (D h − D 4 4
)
π ⋅ (121 4
− 75 )
4

τT − hub ≤ τall − S −hub → 17.14 ≤ 109.1

 Does suit.
Coefficient BB
2

0.1 0.1 0.1

BB = 1.426 + 0.1643 ⋅ ( ) − 0.0019 ⋅ ( ) = 1.426 + 0.1643 ⋅ ( ) − 0.0019
r /D
2 r /D
2 0.4/75

0.1
⋅ ( ) = 3.839
0.4/75

Bending stress in the shaft

3 3
32 ⋅ 10 ⋅ MB ⋅ BB 32 ⋅ 10 ⋅ 3450 ⋅ 3.839
σB − shaft = =
3
= 319.8MPa
π⋅D 3
π ⋅ 75
σB − shaft ≤ σall − B−shaft → 319.8 ≤ 327.3

 Does suit.

Shear stress in the shaft

3 3
10 ⋅ FR 10 ⋅ 60.2
τS − shaft = = = 14.11MPa
π⋅D 2
π ⋅ 75 2

− b⋅t⋅i − 20 ⋅ 7.5 ⋅ 1
4 4

τS − shaft ≤ τall − S −shaft → 14.11 ≤ 218.2

 Does suit.

Coefficient BA
BA = 1.6

Axial stress in the shaft

3 3
4 ⋅ 10 ⋅ F A ⋅ BA 4 ⋅ 10 ⋅ 0 ⋅ 1.6
σA − shaft = =
2
= 0MPa
π⋅D 2
π ⋅ 75
σA − shaft ≤ σall − A−shaft → 0 ≤ 245.5

 Does suit.

Combined stress in the shaft

2 2 2 2 2 2 2 2
σtresca − shaft = √ σB − shaft + σA − shaft + 4 ⋅ ( τT − shaft + τS − shaft ) = √319.8 + 0 + 4 ⋅ (99 + 14.11 )

= 377.1MPa

σtresca − shaft ≤ σall − C −shaft → 377.1 ≤ 545.5

  Does suit.

Requirements
2 2
√( D+2⋅t 1) + b < Dh → 87.1 < 121

 Does suit.