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  • Final Job Safety Analysis Pre Assembly

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    Md Danish Raza
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    This document outlines a job safety analysis for the erection and commissioning of an electrostatic precipitator (ESP) at a smelter. It identifies 4 main sub-activities: 1) work start-up preparation and permit obtaining, 2) shifting materials using hydra and trailers, 3) grinding, cutting and welding of structures, and 4) housekeeping and material removal after job completion. For each sub-activity, potential hazards are identified such as falling materials, mechanical failures, improper lifting, fires, explosions, dust inhalation. Control measures are provided including only using certified equipment and trained operators, following hot work and lifting procedures, using proper PPE, and maintaining good housekeeping practices

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    final Job Safety analysis pre assembly

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    This document outlines a job safety analysis for the erection and commissioning of an electrostatic precipitator (ESP) at a smelter. It identifies 4 main sub-activities: 1) work start-up preparation and permit obtaining, 2) shifting materials using hydra and trailers, 3) grinding, cutting and welding of structures, and 4) housekeeping and material removal after job completion. For each sub-activity, potential hazards are identified such as falling materials, mechanical failures, improper lifting, fires, explosions, dust inhalation. Control measures are provided including only using certified equipment and trained operators, following hot work and lifting procedures, using proper PPE, and maintaining good housekeeping practices

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    20 views2 pages

    Final Job Safety Analysis Pre Assembly

    Uploaded by

    Md Danish Raza
    This document outlines a job safety analysis for the erection and commissioning of an electrostatic precipitator (ESP) at a smelter. It identifies 4 main sub-activities: 1) work start-up preparation and permit obtaining, 2) shifting materials using hydra and trailers, 3) grinding, cutting and welding of structures, and 4) housekeeping and material removal after job completion. For each sub-activity, potential hazards are identified such as falling materials, mechanical failures, improper lifting, fires, explosions, dust inhalation. Control measures are provided including only using certified equipment and trained operators, following hot work and lifting procedures, using proper PPE, and maintaining good housekeeping practices

    Copyright:

    © All Rights Reserved
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    of 2

    GEA PROCESS ENGINEERING

    Project Name - ESP erection & commissioning Document No:- HIL/JSA/EHS-01

    Activity- Fabrication & erection of assembly bed


    Rev-0

    JOB SAFETY ANALYSIS


    Location of Work : Smelter -1 ,ESP
    JSA No- 01

    Sr. Sub Activities / Tasks Hazards Impact in case of exposure Risk Control measures (There can be multiple control measure for one hazard) Responsibility
    No.

    1 Work start-up preparation & Un authorized work Physical Injury Must be followed HIL permit system site engineer and
    obtaining work permit Invalid permit Property damage Supervisor must insure that all work activities are carried out by competent Supervisor
    Lack of competency stuck worker in case of person
    Poor communication emergency Conduct tool box talk meeting
    Hast or shortcuts Review the method
    Don’t aware with plant emergency Responsible person will conduct inspection
    Consider all potential hazards: weather, wet or slippery conditions, overhead
    hazards, proximity to trails and/or visitor traffic patterns/volume, slope, loose
    footing, elevation, fatigue, hazardous insects or plants, etc.
    awarness regarding HIL emergency procedure

    2 shifting of materilas from storage Toppling or Falling of material Physical Injury Only competent and approved operator shall be deployed for equipment Rigger and Site
    area to esp area by hydra & trailor Mechanical failure of lifting tools and Property damage operations. engineer and
    tackles pinch point Equipment to be tested and certified by competent person before deployment. Supervisor
    Improper lifting Procedure No overloading allowed.
    using of defective equipment ( Tools and Follow procedures.
    Tackles ) Training and assistance of Banks man / Rigger
    Over loading. Must be followed HILPermit
    traffic accident approved lifting plan must for crane / hydra lifting
    All equipment must be third party certified.
    Operators should be certified and valid license holder Equipment to be
    inspected daily and all defects reported
    3 Grinding cutting & welding of Radiation can damage Must be followed HIL hot work procedure fire watch and Site
    structure platform Burns eyes and skin Use specified shielding devices and other PPE of correct specifications engineer/
    Fire hazard Explosion may occur Move out any leaking cylinder Supervisor/site hse
    Explosion May cause fire Cylinder Keep trolley for transportation of cylinders and chain them
    Tripping may burst Use flash back arresters
    Leaking gas cylinder or hoses Welders cataract Use double stage regulatores
    Rotating equipment sparks Burn Injury Purge regulators immediately and then turn off.
    Damage / burst grinding wheel Lung ailments Never use grease or oil on oxygen line connections and copper fittings on
    Electrocution Dermatitis acetylene lines
    Dust Hit injury / crush injury Work area should be barricated and sigage posted.
    Flying object eye injury Electric ShockFire / only trained and competent person only allowed
    Welding radiates invisible ultraviolet Explosion Asphyxiation use dust mask
    and infrared rays use job specific ppe's
    Improper placement of oxygen and
    acetylene cylinders
    Leakage / cuts in hoses
    Opening – up of cylinders
    Radiation harmful to naked eyes
    Splinters / slag
    Toxic fumes

    4 Housekeeping and material Personal injury Incident / Injury Site Supervisor


    removal after job complete Slip and trip Property Damage. Must be used dust mask
    Dust exposure Followed material handling technique
    ergonomic Proper communication
    Housekeeping awareness program to all employee

    Approved By-

    Prepared & Analysis by :- Danish (HSE),s.mujmdar(site incharge),


    P.chinnamaharaja(site eng)

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