CSM Manual

Version 2.0

Copyright 
Kalmar Industries Oy Ab
P.O.Box 387 FIN-33101 Tampere
Finland
VERSIONS

Version Date Author Description

1.0 30.3.2012 VKo Started to make this
1.1 10.4.2012 VKo Update
2.0 26.4.2012 VKo Final version
CONTENT

1 FOREWORD ........................................................................................................................................................................................................................... 4
2 SCREENS ................................................................................................................................................................................................................................ 5
2.1 RTG ................................................................................................................................................................................................................................... 6
2.2 Hoist .................................................................................................................................................................................................................................. 7
2.3 Gantry................................................................................................................................................................................................................................ 8
2.4 Trolley ............................................................................................................................................................................................................................. 10
2.5 Spreader .......................................................................................................................................................................................................................... 11
2.6 Power Supply .................................................................................................................................................................................................................. 12
2.7 AGGS .............................................................................................................................................................................................................................. 13
2.8 Alarms ............................................................................................................................................................................................................................. 14
2.9 Trends.............................................................................................................................................................................................................................. 15
2.10 Performance................................................................................................................................................................................................................. 16
2.11 Maintenance ................................................................................................................................................................................................................ 17
3 RUN CONDITIONS ............................................................................................................................................................................................................. 18
4 SENSOR STATE AND INFORMATION ............................................................................................................................................................................ 20
5 ALARM SCREEN DETAILS ............................................................................................................................................................................................... 21
5.1 Alarm Reports ................................................................................................................................................................................................................. 21
6 TREND SCREEN DETAILS ................................................................................................................................................................................................ 23
6.1 Control button bar ........................................................................................................................................................................................................... 23
6.2 Historic Trends ................................................................................................................................................................................................................ 24
7 IPC START AND SHUTDOWN .......................................................................................................................................................................................... 25
7.1 Normal operation ............................................................................................................................................................................................................ 25
7.2 Abnormal operation ........................................................................................................................................................................................................ 25
8 BACKUP SYSTEM .............................................................................................................................................................................................................. 26
8.1 How to make backup....................................................................................................................................................................................................... 26
8.2 How to restore ................................................................................................................................................................................................................. 28
9 STEP 7 ................................................................................................................................................................................................................................... 29
10 STARTER.............................................................................................................................................................................................................................. 30
11 EE-HOUSE LAYOUT .......................................................................................................................................................................................................... 31
12 MAINTENANCE .................................................................................................................................................................................................................. 32
1 FOREWORD

This manual gives you information about CMS (CCMS) system. All the features that are taken from Siemens touch panel are not described in this document,
because functionality is the same.

All new function, information, etc. is described in this document.

ABBREVIATIONS:

- CMS = Crane Management System and CCMS = Crane Control Management System ( Both means the same system.)
- AGSS = Automatic Gantry Steering System
- IPC = Industrial PC ( Computer )
2 SCREENS

Many screens are similar to operator cabin touch panel.

 Change language. If only
Newest fault that has come. English, then no flags visible.
2.1 RTG

Status of safety circuit.

Events and warnings.

2.2 Hoist

Look point 3.

Page selection button is also red, if

running conditions not true. Sensor state and information,
Look point 4.
2.3 Gantry
By pressing FRONT button, opens new screen where detail information about frames. Same principle in both frames.
 Fuses/breakers state and
2.4 Trolley information.
2.5 Spreader
2.6 Power Supply
2.7 AGGS

OPTION, Not in this project.

 You can select, if you want to see only faults or Active screen.
2.8 Alarms both faults & warning. Light green is activated.

Historical screen.

Selection of starting point.

Colors:
RED = Fault
LIGHT BLUE = Event
GREEN = System info
BLUE = “Selected”

Look point 5.
 “Group 1”, choose what you want to
trace. Light green selected
2.9 Trends

Ruler
“Group 2”, choose what values from
selected group 1 you want to trace.

More info, look point 6.

Value, date and time shows where

ruler is. It’s movable.

What colour is what variable.

2.10 Performance
2.11 Maintenance

Look point 9.

You can open different manuals

from here at pdf-format.
3 RUN CONDITIONS

This example is from HOIST page:

RUN CONDITION button is GREEN, when running conditions are OK and red when they are NOT.

When pressing button, following screen will open.

In this condition group,

there is 2 condition.

From every line square’s has to be green, but if there is “or” text that means only one condition group from that line has to be true.
By pressing square you can see detail information about certain condition.

1 line: PLC address.

2 line: PLC symbol.

3 line: PLC comment.

4 SENSOR STATE AND INFORMATION

This example is from HOIST page. In this system you will see all important sensors of the RTG.

Sensor is green, when PLC state is “1” and gray when it’s “0”.

1 line: PLC symbol.

By pressing square you can see detail information about certain sensor. TR = Trolley
I46.0 = PLC address
S626 = Device designation
7C = Page of circuit diagram

2 line: PLC comment.

5 ALARM SCREEN DETAILS
( About chapter 2.8 Alarms )

5.1 Alarm Reports

You can choose START date and time and END date and time. After that press Print report button.
Next you have to choose document saving location and name.
PDF-file looks like this.
6 TREND SCREEN DETAILS

Go to end. Zoom in / out.

(Present time) (Timescale)
6.1 Control button bar

Ruler enable, right and left.

Start / stop. Move forward / reverse. One

press is 30 min.
 This date and time is start
6.2 Historic Trends (end) point of trend.
7 IPC START AND SHUTDOWN

7.1 Normal operation

When operator select CRANE ON ”state” and PLC goes to RUN mode, after that IPC starts automatically.

When operator select CRANE OFF “state”, after some minutes PLC first gives command to shutdown WinCC Flexible and after that command to shutdown
IPC.

7.2 Abnormal operation

You can also start / Shutdown IPC like normal computer if power supply to IPC is on.
8 BACKUP SYSTEM

Cargotec recommend this to be done every 3 months.

This procedure copies all alarm and trend data to USB-hard disk. View from files that are copied.

8.1 How to make backup

1. Connect USB-hard drive to IPC. ( No other USB memory devices can’t be connected at same time. )

2. Check from Windows Explorer that USB-hard drive is named as (E:\).

(You can open this by pressing Windows button + E )
 Windows button

After this view should be like this:

Check that Backup is ( E:)
 3. Press BACKUP button from MAINTENANCE screen. ( Point 2.11 )
4. Wait 30 seconds.
5. Disconnect USB-hard drive from IPC.

8.2 How to restore

1. When IPC is running, shutdown all programms.

2. Start Windows Explorer.
3. Connect USB-hard disk.
4. Check that Backup is (E:).
5. You have to find right machine folder, example : E:\CCMS\RTG1 ( if crane name is RTG1)
6. Copy logs folder.
7. Paste logs folder to C:\CCMS. ( Answer : Yes to all)
8. Restart IPC.
9 STEP 7

By pressing “Windows” key from keyboard and then go to

->Start
->All programs
->SIMATIC
->SIMATIC Manager

So you have easy access to RTG’s PLC program.

10 STARTER

By pressing “Windows” key from keyboard and then go to

->Start
->All programs
->STARTER
->STARTER

So you have easy access to RTG’s drive parameters.

11 EE-HOUSE LAYOUT CMS monitor.

CMS keyboard and

mouse platform.

CMS industrial PC.

12 MAINTENANCE

IPC filter need to change once every year!

More information from CEF-liteX user guide.