Rev 3 October 2014

Appendix 3
CSWIP3 3.1 Training Questions for Copyright G TWI Ltd 2014
Pipe Butt Weld 2
ers
A n s w e r s to be indicated on the
Candidate Answer
Weld Face.
Template.
Maximum excess weld metal height.
matches your assessment and would (highest individual point measured): Which ans
levels? you accept or reject vour findings to the gven ac
aEqual to or less than Omm.
1-4mm.
5-6mm.
7-8mm.
Accept.
Reject.
2 Incomplete fil: Which
answer best matches vour
assessment of the
would you accept or reject your total
findings to the given acceptance levels accumuiu
a None observed
b 30-60mm.
0-25mm.
d 100-120mm.
e Accept.
Reject.
3 Slag inclusions: Which answer best matches your assessment of the total accumulative eng
and would you accept or reject your findings to the given acceptance levels?

60-70mm.
20-30mm.
None observed.
d 8-12mm.
e Accept.
fReject
the imperfection and would you
4 Undercut: Which answer best matches your assessment of
levels?
accept or reject your findings to the given acceptance

25mm in length.
Sharp but less than 1mm deep.
C None observed.
d Sharp but more than 1mm deep.
e Accept.
fReject
9 your assessment of the total accumulative area
5 Porosity in the weld: Which answer best matches levels?
and would you accept reject your findings
or to the given acceptance

a 10-15mm2
b Greater than 100mm2
c None observed.
d 40-65mm
e Accept.
f Reject.
 AppendiX 3
Copyright TW Ltd 2014

6 Cracks: Which answer best matches your assessment of the total accumulative length and would
you accept or reject your findings to the given acceptance levels?

a 2-3mm transverse crack.

15mm longitudinal crack.
C None observed.
d 9-14mm longitudinal crack.
Accept.
Reject.
Lack of fusion: Which answer best matches your assessment of the total accumulative length and
would you accept or reject your findings to the given acceptance levels?

40-90mm
b 30-60mm.
C None observed.
5-10mm.
Accept.
f Reject.
8
Arc strikes: Which answer best matches your assessment of the total number and wauld you
accept or reject your findings to the given acceptance levels?

4
C None observed.
1.
e Accept.
Reject.
9 Sharp areas of mechanical damage: (excluding hard stamping and pop marks): VWhich answer
best matches your assessment of the total number of areas and would
you accept or reject your
findings to the given acceptance levels?

b 1.
C None observed.
d 3
Accept.
Reject.
Weld Root

10 Misalignment: Which answer best matches your assessment of the

maximum value and would
you accept or reject your findings to the given acceptance levels?
1-2mm.
b 3-4mm.
C None observed.
d Greater than 5mm.
e Accept.
Reject
 Rev3October 2014
Appendix
1
netration height: (highest
Root penetratio. Copyright TW LId 2014
and wwould you acceptindividual
essment and
or
point measured). Which
reject your findings to the answer best matches your
given acceptance levels
3-5mm.
1-2mm.

None.
Greater than 5mm.
e Accept

Reject.

12 Lack
tration:. Which answer best matches your
your assessment
asses
tal
of the accumulative tol
length a n d
and would you accept or reject your Cnes
findings to the given acceptance ev
a 65-75mm.

b 45-60mm.

c None observed.
d 110-135mm.

e
Accept.
f Reject.

of the accumulative a
13 Lack
or
root Tuslon: Which answer best matches vour assessment
leveis
and would you accept or reject yourfindings to the given acceptance
a 35-55mm.
b 10-30mm.
c None observed.
d 65-90mm.
e Accept.
f Reject. the

best matches your

assess
root shrinkage: Which
answer
the given aec
14 Root concavity or
or reject your
findings to
total length and would you accept
accumuiatIVe
levels.

a 45-55mm.
73-90mm.
c None observed.
d 60-70mm.
e Accept. and
f Reject. accumulative
total length
assessment of the
matches your
a n s w e r best levels?
undercut: Which the given acceptance
15 Root findings to
or reject your
Would you accept

a 30-40mm.
b 5-8mm.
c None observed.

d 0-2mm.
e Accept.
Reject. accumulative total length
assessment of the
best matches your levels?
Which answer acceptance
the root: to the given
16 Cracks in or reject your
findings
and would you accept

a 10-17mm.

b 0-4mm.
c None observed.

d 5-8mm.
e Accept.
Reject
A3-8
TIWL www.twitraining.co
 Rev 3 October 2014
Appendix 3
Copyright O TM Ltd 2014

weld and parent material (excluding hard

17 Sharp areas of mechanical damage in the root area
assessment of the accumulative
total number of
stamping) Which answer best matches your to the given acceptance levels?
areas and would you accept or reject your findings

2-3
c None observed.
d 4-5.
e Accept
f Reject.
assessment of the accumulative
in the weld root area: Which answer best matches your
18 Porosity acceptance levels?
or reject your findings to the given
total area and would you accept

a Individual pore diameter between 1-2mm.

b Individual pore diameter between 2-3mm.
c None observed.
Individual pore diameter greater than 3mm.
d
Accept.
Reject.
assessment of the accumulative
root Which answer best matches your
19 Burn through in the area:
to the given acceptance
or reject your findings
total number of areas and would you accept
levels?

a 1
b 2.
C None observed.
3.
e Accept.
fReject accept or reject your
assessment and would you
best matches your to the plate edge)?
20 Porosity: Which
answer
from the weld centreline
acceptance levels (measure
findings to the given

a 35-45mm
b 60-80mm
C None observed.
dd 12-22mm.

e Accept.
f Reject.