‘Number 7 0n your Feedback card
The Explorer
HF receiver for 40 and 80 meters.
by Paul G. Daulton KSWMS
unique application for the Sig-
‘TDA7000 FM Receiver chip: as
4 (wo-tund, 80 and 40 meter, CW and SSB
receiver. How, you are asking, do you re
ceive CW and SSB on an FM system? I only
used the oscillator and mixer sections is an
‘on-frequency product detector or direct con-
version receiver. Performance exceeds exis
ing designs using the NEOO2. There sno
available for this receiver, but sufficient in-
is article to duplicate
What Ihave done or to design your own re-
NE-602 Designs
Direct conversion receivers using the Sig
neties NE-602 IC chips have made quite a
stir with home builders in the last three or
four years. Basically @double-balanced mix-
ex with an on-board oscillator and associated
regulator components, the NE-602 in combi-
nation with $0 or 250 mW audio amplifier
makes an excellent direct conversion receiv-
er with only a minimum of support compo-
nents. [have built two of the Neophyte re-
ccivers (OST. February 1988). the Ramsey
FHR-8080 kit, anda couple of home-brew de-
signs. The Sudden Receiver in the October
1091.73 Maparine i anther fine example of
an NE602 application.
Direct conversion receivers using the
NFAO? and TMI86 do have 4 couple of
drawbacks. The worst is lack of dynami
range. Most designs prove for an attenua-
tor pot on the input. The operator must con
stantly ride the gain, say when listening to a
round table on 75 meters when the stronger
signals dive the 602 into distortion. Second,
the NE6O2 with an LM386 audio output
stage has insufficient volume to drive a
speaker toa comfortable listening evel. The
NE6O2 has a maximum voltage rating of &
volts,
‘The TDA7000 Advantage
‘The TDA7000 operates at 12 volts, This,
in combination with an LM386 output stage,
has plenty of audio to drive a 3° or 4" speak
er. Front-end overload is not a problem. The
‘TDATO0O was designed as a receiver front
end for cordless phones, Walkman radios,
and the like. The NE602, on the other hand,
was designed as a second IF for cellular
Phones where it operates in a more steady-
state condition,
Just by coincidence I noticed the similari-
90 73 Amateur Racio Today + August, 1992
Photo A. Final version of the Explorer HF
receiver with the cover removed,
ty of the NE602 to the TDA7000, The
‘TDATO00 is an 18-pin dip with a mixer, an
oscillator, and two op amps for audio fre-
quency (70 kHz) IF stages, muting, and FM
detector stages. I built the first prototype on
a Radio Shack experimenter's socket, using
only the oscillator and mixer of the
‘TDA7000. For audio I used a Radio Shack
smini-amplifier speaker. Coils were wound
for 80 meters on 1” sections of the barrel of,
a RIC pen. This nly tnok about 0 minutes
to throw together. Performance of the first
prototype was so good I quickly (in 45 min-
tutes) tansferred the parts to a perfboard,
adding a VFO coil for 40 meters. All this
took place between 10 p.m. and midnight on
a Saturday night.
Performance of the prototype TDA7000
roceiver was better than the other direct con-
version receivers I have built using the
NE6O2. 1 was particularly interested in de-
veloping a design that could be given to the
local Explorer Scouts, something that the
youngsters could build even if they had to
buy the parts one piece ata time. As a result,
1've tried to specify parts that ate available
ata local Radio Shack store
‘The only parts in this design not available
7
Lo wi Lee fon
Figure 1. Diagram of the basic direct con-
at Radio Shack stores are the TDA7000, the
vvaricap diode, and the vernier dial drive. Al-
though Radio Shack used wo carry dhe
TDA7000 IC, they discontinued carrying
while [ was designing this circuit. However,
DC Elecironies, plone ny: (800) 423-0070,
in Scottsdale, Arizona, lists this device for
'$5.95 in their recent catalog. This is about $3
‘more than the NNESO2, Dut the extra cost is
‘more than offset by the increased perform-
ance and circuit simplicity. The varicap
‘diode 1s an EUG replacement and can be or-
dered through most Radio Shack stores, or
‘a change in layout a 365 pF air variable
could be used in its place. The dial drive and
tuning cap are a matter of builder's choice. I
suggest a sturdy double-bearing capacitor for
the VEO tuning cap. This could be salvaged
from an old tube-type AM radio. An alter-
nate for the tuning cap using the 440 pF
ECG618 varicap and a potentiometer is
shown on the schematic diagram.
Construction
‘The final version presented here was built
in a RS# 270-274 cabinet with dimensions of
3-1/16" x 8-1/4" x 6-1/8". This is the mini-
‘mum size I would recommend for a small re-
ceiver of this kort You need panel space far
‘a reasonable size dial and room to operate
the controls. The main tuning dial is a
vemicr drive of unknown origin, with brass
‘wire fora pointer. A 3" x 5° file card was eut
down and lettered for the scale. This is held
in place with vinyl tape. I tried to duplicate
the look of the old National MCN dial as-
‘sembly that was so popular back in the "50s
and '60s. Dry transfer letters were used on
the panel, with an overspray of clear acrylic
aerosol. The speaker grill is a piece of matc-
tial called plastic canvas, available at most
iscoumt retail and craft siores. A word of
‘order if you plan to mount the
in the Radio Shack cabinet. Find an
electrician with a hydraulic operated knock
‘out punch to make the hole. This cabinet
‘made of a very tough, thin, spring steel. I ru-
ined a fly cutter and a hole saw trying (0
‘make the hole forthe speaker. Either punch a
large hole or drill @ grid of small holes for
the speaker.
used a 3" x 4” piece of copper-clad phe-
nolic, glued 0 the bottom of the cabinet,
‘copper face up, to mount the components
and terminal strips. All ground connections
are made to the copper fol. IC sockets were4
bo
Figure 2. Schematic diagram of the Explorer 80 and 40 meter receiver.
soldered to RS part no. 276-159A IC experi-
‘menter’s boards. Note from the pictures that
this board is turned upside down for easy ac-
cess to the solder terminals, and mounted on
stand-off bushings. You could also glue this
to the copper foil with a piece of insulating
material between the board and the foil 10
prevent shoris caused by solder leaking
through the holes. This type of construction
was popularized by Bill Hoisington KICLL.
hack in the 1060s in many 73 Magazine arti
cles.
Solid conductor wire was used for point-
to-point wiring. Twisted pairs were used on
the leads going to the audio gain control to
¢liminate hum. Bandswitching is acco
plished by switching only the VFO coils.
‘The two-terminal oscillator circuit of the
‘TDA7000 simplifies this. A varactor diode
tunes the antenna coil 10 the desired band,
Photo B. Top view of TDA7000 receiv
‘board (eft) and the
With the values shown, this coil will tune
from 3 t0 11 MHz. It would be very simple
to-add 30 meters to this receiver with the ap-
propriate coil and capacitor values in the
‘VEO section. Both 50 ohm link coupling
and a high impedance input are provided on
the receiver input. | originally intended to
build an active antenna stage into this re-
ceiver, but I found this was not necessary. It
will perform amazingly well with a 310 15°
pce of wire connected tothe Hi-7, inp
Coils
T wound my coils on plastic tubing pur-
chased at a local hobby shop. Glue oF tape
the fis tum down, wind the coil with a cou-
ple of extra turns, and coat the coil with
clear fingernail polish. I may soem strange
not to have any adjustment on the coils or
trimmer capacitors for calibration, but once
you have the VFO in operation
itomly takes a few minutes to
jue the tuning range by peel-
ing one turn at atime off the
coils or soldering fixed values
fof capacitance to rales and low
cr the tuning range. Lowering
the inductance by peeling off
tums rales the frequency and
sreases the range of band-
spread from minimum to maxi
tum capacity of the VEO cx.
pacitor. Adding capacity in pa-
allel to the VEO coil produces
the opposite effect. I made the
scale to match what |
‘wound up with. 1 mounted the
coils vertically by gluing the
audio amplifier board (right). Antenna coil is shown in the COUS vetically by sling the
‘upper left and the VFO coils are shown in the lower left. All
sockets and components are mounted on the copper foil
Side of the prototype board (available from Radio Shack)
The extra IC socket on the audio board is for furure expan-
with Super-Glue.
‘Audio
If you want you can omit the
82 73 Amateur Radio Today + August, 1902
LM386 audio stage and purchase a mini-
amplifier speaker, RS part no. 277-1008, or
use whatever audio amp you have available.
used one of the op amp IF stages in the
‘TDA7000 for audio selectivity. then later
both op amps (see Figure 3). The first is a
Salion-Key low-pass filter witha cutoff fre-
‘quency of 2000 Hz. The second op amp is a
bandpass filter. Components were sclected
to give a bandpass of 300 to 2500 Hz for
SSB reception. Formulas for using the op
amp IF filters are avaiable from
Radio Shack included an application data
sheet with their TDA7000. This data is
available in the 1988 Archer semiconductor
application manual. I would suggest you
build the receiver as shown in the main
schematic before proceeding with the audio
filter. Dave NSKRN runs the output of his
receiver into a Kenwood audio graphic
equalizer and then to a 2 watt audio amp
with & pair of large speakers. You have to
hea thie combination to believe the quality
{EdNote: use only C8 if no filter is used,
C8A for the low-pass filter or C8B for the
Iondpacs ler]
Performance
‘Minimum discernible signal as best as 1
‘can measure is less than 0.2 microvolts. My
‘ancient Measurements Model 80 is not RF
tight enough to measure this weak a signal
‘The figure of 0.2 microvolts was arrived at
by “hardening” the generator output with a
20 dB pad and scaling back to arrive at the
MDS of 0.2 microvolts. Stability is quite
‘good. All caps usod in the frequency-deter-
‘mining circuits were NPO disk ceramic. Use
polystyrene or silver mica types if you wish.
For daytime operation I generally use a